CONTROLMATIK M 4510 C SERIES User manual

INSTRUCTION MANUAL FOR
Chlorine gas leak detector
with battery back up
series M 4510 C
2007 ©Controlmatik ABW d.o.o.

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
1

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
2
CONTENT
1.0 General description:....................................................................................................3
2.0 The Unit.........................................................................................................................4
3.0 Controls and Displays.................................................................................................6
3.1 Start up ...................................................................................................................................9
4.0 Set the limits for alarms ............................................................................................10
5.0 Test functions ............................................................................................................11
6.0 During operation........................................................................................................12
7.0 Reset the alarm relay outputs...................................................................................13
8.0 The Sensor .................................................................................................................14
9.0 Connection scheme...................................................................................................16
10.0 Technical data..........................................................................................................18

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
3
1.0 General description:
The M 4510 C series Controlmatik ABW leek detector is assembled as unit with
display, two adjustable alarms and unit fault alarm, power supply module, battery back up
and separate detection cell - probe.
The detection cell is mounted in IP 65 housing and features 4- 20 mA output which
is connected to the signal evaluation unit. Two adjustable alarms can be set and following
units can be activated in case of chlorine gas leak:
- Alarm horn
- Flashing light
- Ventilation system
- Neutralisation system
For detection cell see product information for Chlorine Gas measuring sensor M 2103 C.
Typical use of chlorine gas leek detector

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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2.0 The Unit
The unit consists of:
POWER SUPPLY MODULE
SIGNAL EVALUATION MODULE
IP 65 HOUSING
The signal gas measuring sensor probe M 2103 C (2) is connected to the signal evaluation unit
with display (1). The signal evaluation unit evaluates the signal and displays the value in PPM.

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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2.1 Principle of the system
¾The unit amplifies the current input signal from gas measuring sensor M 2103 C
proportional to the gas concentration in the room air.
¾Chlorine gas leak detection unit M 4510:
Amplifies the current from gas measuring sensor M 2103
Actuate the warning system when the set limit is exceeded
Outputs the measured concentration of both sensors as a signal of 4-20 mA
via two current outputs
¾Display mode:
When unit is switch ON it automatically starts with display mode in this mode you can:
Indicate the actual measured values
Indicate error messages
¾Set mode Set the parameters for two adjustable set point alarms
Check all test functions
¾Menu mode(Only for certificated Controlmatik ABW service)
Set all parameters which are important for the normal operation of the
device

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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3.0 Controls and Displays
M 4510C
Chlorine gas leak detector
OK
+
-
Short preview of display and control keys!
¾1- LC display
9Display is 12 characters and 4 lines
9In the display mode, it shows actual measured values
9In the menu mode, it shows adjustable parameters
¾2 - key
9Turning OFF the relay outputs 4 and 5.
9In combination with key give us access to controller menu.
This menu is use only for certificated Controlmatik ABW service!
1
2
3
4
5
6
7
8
9

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CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
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¾3 – key
9Showing the status of sensor relay outputs 1,3 and 4
9In combination with key, the real time and status of all inputs
and outputs are displayed
¾4- key
9Showing the status of sensor relay outputs 2,4 and 5
9In combination with key, the real time and status of all inputs
and outputs are displayed
¾5- key
9In combination with or key scrolling to all alarm
(ALM1SENS1, ALM1SENS2, ALM2SENS1, ALM2SENS2) parameters
set up.
9In combination with key give us access to controller menu.
This menu is use only for certificated Controlmatik ABW service!
¾6- key
9In combination with key give scrolling for alarm parameters set
up

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
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¾7- key
9Decreasing the alarm parameters
9In combination with , testing the relay outputs
¾8- key
9Increasing the alarm parameters
9In combination with , testing the relay outputs
¾9- key
9In combination with key give scrolling for alarm parameters set
up
9In combination with key give access and scrolling for alarm
parameters set up

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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3.1 Start up
¾When the device is turned ON there are several options of display
appearence:
•Sensors are not connected!
When device is turned ON and all sensor inputs are
disconnected then the left screen is appeared. I/O list
Indicateswhichinputs/outputs are active. Output 2
is indicating if any sensor lost connection. Sensor must
be connected for 5s. If connection is lost after 5s then
relay 1 will be active.
•Both sensors are connected!
When device is turned ON and all sensor inputs
are connected then the left screen is appeared.
It is displaying the actual value of measurement.
•When sensors are not properly connected!
If sensors inputs are connected and signal is between
1.0mA and 3.6mA then the left screen is appeared. This
can appear in case that: - Connected sensor is not
working properly
- Connected sensor has
0-20mA output instead of
4-20mA
`
•Only one sensor is connected!
If only one sensor is connected then ERROR sign from
the other sensor is not appeared

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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4.0 Set the limits for alarms
Two different alarms to set up. Alarms A1 and A2 have minimum set point at 2ppm. Factory
setting for all alarms are at 5ppm.
¾Set the limits for sensor:
Press and together to enter the alarm limit, set up menu
Set alarm limit to desired by pressing and key (from 2ppm
to 20ppm). Factory settings are set at 5ppm, to jump on minimum
value 2ppm press .
Confirm and moving to the next alarm limit set up by pushing
down and pressing key
With above described procedure, accessing set up for all 4. alarms
To exit the alarm limit set up menu push key. Returns back to
display mode menu

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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5.0 Test functions
The Chlorine gas leak detector M 4510 C has 5 relay outputs. Output 2 is actuated whwn one of
the sensors has lost connection or membrane of sensor is damaged. Outputs 3 and 4 are
indication from alarm1 (A1) and alarm2 (A2) for sensor 1. Outputs 5 and 6 are indication from
alarm1 (A1) and alarm2 (A2) from sensor 2. Each active output (3, 4, 5, 6) is indication for an
working alarm.
On detector control panel is possibility to check all relay outputs, meanwhile also testing the
connected warning and protection devices.
While testing relay outputs, the connected warning and protection
device will also be activated!
¾Checking the relay sensors outputs
While in display mode menu push and key together for 3s.
All relay outputs (from 1-6) will be activated for 10s.
To check the activated relay outputs press and together
To check activated relay outputs for sensor 1 press
To check activated relay outputs for sensor 2 press

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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6.0 During operation
¾In the display mode you can always read the actual measured values.
If one sensor is connected
If two sensors are connected
¾Read error messages.
If more than one error message is present, they are displayed one
after the other.
One sensor is working properly and one is in error, they are
displayed one after the other.

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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7.0 Reset the alarm relay outputs
¾RESET the alarm relay outputs
Relay output 2 is actuated when one of the sensors has lost the connection or
membrane is damaged. It can only be reseted with key.
When value of gas chlorine sensor in air, reach or overreach the stored value, relay
outputs are actuated after 5s.
After the value of gas chlorine SENSOR in air drops under 1.5ppm the ALARM relays,
OUTPUT 3 at SENSOR 1 and OUTPUT 5 at SENSOR 2, are RESETED.
.
The relays, OUTPUT 4 at SENSOR 1 and relay OUTPUT 6 at SENSOR 2 can only be
rested by pressing key. After reset, the relays will not be actuated again unless
the value drops under set point value and rise again to set point value.
¾Controlmatik ABW recommends to connect the neutralisation or sprinkling
system to alarm relay OUTPUT 3 at SENSOR 1 or OUTPUT 5 at SENSOR 2.
Signal horn alarm and sound alarm are recommended to connect on OUTPUT 4
at SENSOR 1 and relay OUTPUT 6 at SENSOR 2

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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8.0 The Sensor
7.1 General description and technical info
The sensor and electronics are closed in a sealed casing resistant to aggressive gases and liquids.
The sensor operates on the basis of a chemical cell and a diffuse capillary membrane, which has
plenty of advantages:
-chemical additives are not necessary
-the hydrochloric acid concentrate based in chemical cell is regenerating during the chemical
reaction, as well free oxygen is being released
-concentration of gas and signal are being proportional
-very stable measurement in a long period of time
-a long duration period (2 years on air )
-minimal maintenance costs
-temperature range : -20 -+55
-repeatability :2
-working area of pressure (mbar):900-1100
-working area of relative dampness – continuance(%):15-90
-working area of relative dampness-momentarily(%):0-99
Supply and transmission of the signal are flowing through shielded cable. The probe can be a part
of chlorine gas in the air leek detector series M 4503 C or can be connected to the Aquaprocesor
series M 5600 or directly on PLC.
-supply voltage :+12V..24V DC
-current output :4-20 mA
-measurement loop resistance :500Ohm
Gas in the air is measured in units (in 1m3 of air=1cm3 of chlorine=1ppm), those can be shown
on the unit f of the leek detector series M 4510 C. Sensor of Cl2in the air has two years of lifetime
on air. Lifetime of two years can be achieved if the sensor is placed where the moisture is relatively
normal and the sensor is not constantly exposed to the high concentrations of Cl2. Sensor
sensitivity should be checked once per year. For simple sensitivity check, powdered chlorine can
be used. Take a (100ml) plastic bottle than pour 50 ml of powdered chlorine in and as well so
many drops of water until chlorine gets wet. Close the plastic bottle and shake it well. After one
hour, open the bottle and put it under the sensor. The gas that comes out of the bottle should raise
the sensor to the maximal value (20ppm) in couple of seconds. If the bottle is removed for 2 - 3 cm
from the sensor, the concentration will be lower and the sensor will rise only for 4 - 5 PPM. At

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
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lower concentration we can notice if the sensor is still sensitive. If we don’t get any sensing, we
have to change the sensor. The lifetime of the sensor can be shorter than two years if mayor leak
occurs and if the sensor is damaged because of omission of the whole cylinder or container of
chlorine.
7.2 Installation
The probe includes one wall mounting holder and screws with wall insertion pieces. The probe
must be mounted 50 – 70 cm from the ground. If only one probe is used in the chlorine gas storage
room than it must be mounted near the gas source for rapid gas detection.

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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9.0 Connection scheme
¾WARNING
Disconnect power supply before connecting the sensors and
relay contacts
Due to safety reasons, the PE cable must be connected correctly
Before connecting power supply:
9Check power supply from technical data is correspondent to
local supply
9Protect the cable connections and plugs from corrosion and
moisture
¾Relay outputs connections depend on the type of warning and protection
systems!
¾Power supply connection
Connect power supply to left terminal: PE, N, L1
¾Gas sensor 1
Connect to terminal 14 and 17
¾Gas sensor
Connect to terminal 16 an 18

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
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10.0 Installation and mounting
¾The IP 65 protections is only guaranteed with the transparent cover closed
and with appropriate cable glands or dummy caps.
¾To obtain IP 65 also protect the cable connection and plugs from corrosion
and moisture
¾While wall mounting do not damage the gasket to obtain IP 65
¾Take off the cap cover
¾Fix the device with screws
¾Remount the clamp cover to obtain the IP65

NAV00196
CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domžale, Slovenija, Evropa
Tel.: [phone], Fax.: [phone]
http://www.contolmatik-abw.si, Email: [e-mail]
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11.0 Technical data
Technical data is subject to change without notice!
Technical data M 4510 C:
Probe unit ( M 2103):
For data see M 2103 documentation
Detector unit ( M 4510 C):
Measuring unit PPM
Temperature range from - 10 to + 50 °C
Resolution at 20 °C 0,1 PPM
Repeatability 2%
Measuring range 0 - 10 PPM or 0-20PPM
Supply voltage : 220V, 50/60Hz
Fuse : 125 mA
Analogue output: 2 x 4-20 mA
Output voltages : 0-10 V DC
Current input : 2 x 4 - 20 mA for sensor 1
and sensor 2
Consumption : approx. 4 VA
Response time: T(80%) <90 sec
Recovery time: T(5%) <90 sec
Battery backup (B) : 8 hours
Measuring loop resistance : 740Ohm
Display : LCD 4 lines, 12 characters
Relay output : 4 relay output; max:
250V/8A
Weight: M 4510: approx. 2.5 kg
M 2103: 0,5 kg
Housing protection type: IP 65