Controlotron 1010PVN User manual

1 0 1 0 P V N F M - 3 A
SYSTEM 1010PVN/PVDN
NEMA CLAMP-ON
MULTI-FUNCTION FLOWMETER
Made in the USA
FIELD MANUAL
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CONTROLOTRON WARRANTY APPLIES TO SYSTEM 1010
CONTROLOTRON CORPORATION (the Company) warrants to the original purchaser of this equipment
that should this equipment or any part thereof (except the items indicated below), under normal use and
conditions, be proven defective in material or workmanship within two (2) years from the date of original
purchase, such defect(s) will be repaired or replaced (at the Company’s option) without charge for standard
parts and repair labor.
High temperature transducers and system batteries are not warranted.
To obtain repair or replacement within the terms of this Warranty, a Return Merchandise Authorization
number (RMA) must be obtained from Customer Service by calling [phone] prior to shipment. This
RMA number must appear prominently on the outside of all returned packages. Returned merchandise
must include packing slip with specification of defect(s) and be shipped freight prepaid, directly to Contro-
lotron Corporation, 155 Plant Avenue, Hauppauge, NY 11788.
System 1010 material returned for Certification, Validation, Repair, or Replacement may result in the loss
of memorized pipe site data in equipment computer memory. Controlotron can save and then restore this
data for some NEMA type systems and all Portable systems, if requested at the time of equipment return.
A fee may be imposed for this service.
This Warranty does not extend to costs incurred for removal or reinstallation of the equipment, or to
damage to equipment, accessories or components caused by such removal or reinstallation.
This Warranty does not apply to any equipment or part thereof which in the opinion of the Company has
been damaged through alteration, improper installation, mishandling, misuse, neglect, or accident. THE
EXTENT OF THE COMPANY’S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR
OR REPLACEMENT PROVIDED ABOVE AND, IN NO EVENT, SHALL THE COMPANY’S LIABILITY
EXCEED THE PURCHASE PRICE PAID BY PURCHASER FOR THE PRODUCT.
This Warranty is in lieu of all other express warranties or liabilities. ANY IMPLIED WARRANTIES,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR USE ARE
HEREBY EXCLUDED. IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY CONSEQUEN-
TIAL OR INCIDENTAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARRANTY, EXPRESS
OR IMPLIED, WHATSOEVER. No person or representative is authorized to assume for the Company any
liability other than expressed herein in connection with the sale of this equipment.
SOFTWARE PRODUCT LICENSE
Controlotron Corporation owns the software contained in this equipment (System 1010). Controlotron
Corporation hereby grants to Renter/Buyer a non-exclusive, non-transferable, personal license to use this
software. This license is meant to limit the use of Controlotron’s software Renter/ Buyer and only within
Renter/Buyer’s wholly owned facility. The licensed software cannot be used under any circumstances or
arrangement by or on behalf of any third party in any facility. Acknowledgment of these conditions is
made by the first act of applying power to the equipment. This license shall be terminated by any use of the
software inconsistent with the above terms.
At its sole discretion, Controlotron Corporation may grant special licenses for limited use of this product by
or for the benefit of third parties upon written application of Renter/Buyer. Such special licenses must be
in writing and signed by an officer of Controlotron Corporation.
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www.controlotron.nt-rt.ru

E-1
1010FMA-47
Errata
Digital Pgen Function and Wiring Procedure Update
ERRATA
NOTE: The following applies to System 1010DVN, 1010PVN, and 1010SN Liquid Flow-
meter installation manuals.
Replace the PGEN menu cell description and set up procedure in the Data Span/Set/Cal menu
Span Data option list including any related menu graphics and text throughout the manual with
the following:
1010DVCDN,1010PVCDN, 1010SCDN
(Expanded 1010N-7 I/O Module)
Installation Drawing 1010N-7-7 (Sheet 3 of 3)
(Ultra Performance Flowmeters)
PGEN
The [PGEN P/Unit Volume] menu cell entry controls a digital output pulse function and is avail-
able in Custody Transfer units only (designated by a “C” in their part number). It allows the
assigning of PGEN digital signal pulses per unit of volume. For example, 1000 output pulses per
unit of liquid.
The default PGEN value is configured to provide a 5000 Hz output frequency at a flow velocity of
100 ft/sec (30 meters/sec).
NOTE: The unit of volume is determined by the Volume Units initially selected from
the [Total Volume Units] menu cell option list.
(continued on next page)
PIN# SIGNAL FUNCTION NOTES
9 PG1 PRIMARYFREQUENCY OUTPUT / OPEN COLLECTOR Digitally Synthesized
10 PG2 PRIMARYFREQUENCY OUTPUT / TTL Pulse Waveform
11 PG3 QUADRATURE FREQUENCY OUTPUT / OPEN COLLECTOR
12 PG4 QUADRATURE FREQUENCY OUTPUT / TTL
TB2

E-2
1010FMA-47Errata
PGEN Wiring Diagram
The unit must be wired as shown below before assigning PGEN output pulses.
1. TB2-9 & TB2-11 are Open Collector Outputs that
require external pull up resistors for operation.
See table on next page for External Supply Voltage
and suggested resistor value and ratings.
Maximum current into the transistor is 100mA.
Maximum Voltage is +36Vdc.
CAUTION: Negative voltages with respect ground will
permanently damage the transistors.
2: TB2-10 & TB2-12 are TTL/CMOS compatible outputs.
No pullup resistor is required.
CAUTION: Application of any external voltage, even
via a resistor, could permanently damage this circuit.
NOTES
+5V
+5V
PG1
PG3
PG4
1
3 2
1
3 2
PG2
DPGEN_1-Ø1
DPGEN_1-Ø2
DPGEN_2-Ø2
OC PGEN SIGNAL
GROUND
OC PGEN SIGNAL
TTL PGEN SIGNAL
TB2-2 GND
[VO1-]
DPGEN_2-Ø1 2
3
4
5
TTL/CMOS
TB2-2 GND
[VO1-]
TB2-4 GND
[VO2-]
2
3
4
5
TTL/CMOS
SEE TABLE
TTL PGEN SIGNAL
TO END USER
EQUIPMENT
GROUND
TO END USER
EQUIPMENT
SEE TABLE
TO END USER
EQUIPMENT
TB2-4 GND
[VO2-]
GROUND
TO END USER
EQUIPMENT
GROUND
TB2- 9 DPGEN_1-Ø1
OPEN COLLECTOR
REFERENCE PHASE
5-36VDC, 15-2 mA
NOMINAL CURRENT
CONSUMPTION
TB2-1 DPGEN_2-Ø1
TTL LOGIC
REFERENCE PHASE
TB2-11 DPGEN_1-Ø2
OPEN COLLECTOR
QUADRATURE PHASE
TB2-12 DPGEN_2-Ø2
TTL LOGIC
QUADRATURE PHASE
5-36VDC, 15-2 mA
NOMINAL CURRENT
CONSUMPTION
1 1 N-1
MAIN BOARD 1 1 N-7K, -7K2 OR -7K3
I/O CONNECTION BOARD
1010N-7K, -7K2 or 7K3 I/O MODULES WITH ULTRA PRECISION FLOWMETERS
OPEN COLLECTOR USER RESISTOR RECOMMENDATIONS
USER SUPPLY
VOLTAGE
[Vdc]
5
9
12
18
24
28
36
EXTERNAL
R1 OR R2
[Ohms]
270
510
680
1000
1500
1800
2400
EXPECTED
CURRENT DRAW
[mA]
18.5
17.6
17.6
18
16
15.5
15
RECOMMENDED
RESISTOR WATTAGE
[WATTS]
1/2
1/2
1/2
3/4
1
1-1/4
1-1/4

E-3
1010FMA-47
Errata
REFERENCE
REFERENCE
QUADRATURE LEADS
FOR NEGATIVE FLOW
QUADRATURE LAGS
FOR POSITIVE FLOW
FOR POSITIVE FLOW
PG3 and PG4 LAGS PG1 and PG2 by 90º
PG1 or PG2
PG3 or PG4
FOR NEGATIVE FLOW
PG3 and PG4 LEADS PG1 and PG2 by 90º
PG1 or PG2
PG3 or PG4
To change the default PGEN settings:
From the [Span Data] menu press
From the [PGEN P/Unit Volume] menu cell, press to activate the numeric entry.
Use the numeric keys to enter the desired number of PGEN pulses per unit volume.
NOTE: Ensure that the number entered will provide sufficient resolution while re-
maining within the 20 Hz to 5000 Hz pulse frequency range. Note that the
PGEN output will stop sending pulses at flow rates corresponding to frequen-
cies less than 20 Hz. In this case the PGEN value must be increased.
To store the data press ENT

Made in the USA
Field Manual 1010PVNFM-3A
August 2005
ForusewithOperatingSystem
Software Version 3.01.04 or later
1 0 1 0 P V N F M - 3 A
SYSTEM 1010PVN/PVDN
NEMA CLAMP-ON
MULTI-FUNCTION FLOWMETER
This equipment contains components that are
susceptible to electrostatic discharge (ESD).
Please observe ESD control measures during
the handling and connection process.
PrintedAugust2005
Prepared By D a t e
E n g i n e e r i n g D a t e
FIELD MANUAL
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www.controlotron.nt-rt.ru

Manual Changes
NOTE: For the latest updates and revisions to this field manual go to
www.controlotron.com/downloads.htm and check the Product Manual
listing.

M A N U A L
A D D E N D U M
SETUP PROCEDURE FOR
WET-FLOW CALIBRATED
1010 SYSTEMS
System 1010 Uniflow Portable &
N E M A F l o w m e t e r S y s t e m s
Manual Addendum
1010FMA-4
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ManualAddendum 1010FMA-4
SETUP PROCEDURE FOR “WET-FLOW CALIBRATED” 1010 SYSTEM
1. INTRODUCTION
When the system 1010 is wet-flow calibrated, the flow computer stores the installation
parameters in its storage memory. Each flow calibration is assigned a unique site name.
Usually, the site name corresponds to the pipe size. For example, a 3-inch carbon steel,
schedule 40 pipe would be given the name “3CS40.”
The flow calibration report issued with each wet-flow calibration, includes a flow cali-
bration “Diagnostic Data Sheet.” This data sheet lists the site name and other neces-
sary information (such as transducer serial number and spacing information), for set-
ting-up the flowmeter. A wet-flow calibration applies to a specific flowmeter and set of
transducers; identified by serial numbers on the diagnostic data sheet.
NOTE: In order for the flow calibration to be valid, the flow computer and trans-
ducers being used must have the same serial numbers as those listed for
the site on the Calibration Diagnostic Data Sheet.
2. SETUP PROCEDURE
2.1 Transducer Installation
2.1 . 1 Refer to the diagnostic data sheet to find the mounting mode (Direct or Reflect)
used during the wet-flow calibration. Review the transducer installation guide-
lines in your 1010 field manual.
2.1 . 2 Refer to the diagnostic data sheet for the transducer spacing index utilized dur-
ing the flow calibration. Using the mounting configuration employed during the
flow calibration, install the transducers on the pipe at the above noted spacing
positions in accordance with the instructions provided on the transducer instal-
lation drawings.
2.1 . 3 Attach the transducer cables noting that the cable marked “UP” attaches to the
transducer closest to the source of flow.
NOTE: Before proceeding further, ensure that the pipe is full of liquid. It is not
important at this point that it be flowing.
1
Caution: DO NOT use the field manual installation procedure to startup a
wet-flow calibrated system. Doing so could void the calibration by
corrupting essential data. This addendum contains the only autho-
rized instructions to be used when commissioning a wet-flow cali-
brated 1010 system.

ManualAddendum 1010FMA-4
2.2 Flowmeter Setup
NOTE: The following instructions require the use of the keypad and the menu.
The installer should become familiar with their use before proceeding
further.
2.2 . 1 Switch the flowmeter on. Press the <MENU> key.
2.2 . 2 On multi-channel flowmeters, use the arrow keys to select [Dual Channel Flow]
or [Dual Beam Flow] depending on the mode utilized for the wet-flow calibra-
tion.
2.2 . 3 Use the arrow keys to select either [Clamp-on], [Flow Tube] or [Clamp-on Spool].
2.2 . 4 Select [Full Site Setup] and use the <Right Arrow> to select [Channel Setup];
then select [Recall Site Setup].
2.2 . 5 Use the <Down Arrow> to scroll to the site name indicated on the Calibration
Diagnostic Data Sheet. Then press <ENT>.
2.2 . 6 The meter will perform a momentary “Makeup” routine that will take a few
seconds and then begin operation.
2.2 . 7 Refer to your 1010 field manual for instructions on setting zero flow.
NOTE: Setting zero flow must be performed each time the transducers are in-
stalled. The zero adjustment has no effect on the wet-flow calibration
data or the calibration (Kc) factor.
2.2 . 8 Using the arrow keys, scroll to the Data Span/Set/Cal menu location. Verify that
the [Kc] (calibration) factor matches the value indicated on the diagnostic data
sheet.
2.2 . 9 If you are measuring a liquid other than ambient water, select the [Liquid Class]
menu cell and <Down Arrow> from there to [Viscosity]. Enter the correct vis-
cosity for the liquid you will be monitoring.
2.2 . 10 Setup is now complete. Press the <MENU> key twice to view the flow rate dis-
play. DO NOT utilize the [Save Site] command when it appears.
2.2 . 11 When measurements are completed, simply turn off the meter. DO NOT save
the site. This might contaminate the wet-flow calibration data already stored.
NOTE: Contact Controlotron’s Technical Services Department if any flow cali-
bration data is accidentally removed or overwritten.
2

ManualAddendum 1010FMA-4
3. TRANSFER INSTALL FUNCTION
All 1010 flowmeter operating systems (version 3.00.20 and greater) include the installa-
tion facility called “Transfer Install.” This function permits the transducers to be repo-
sitioned while maintaining all calibration parameters and operation established during
the water calibration. The Transfer Install function allows the transducers to be opti-
mally positioned for a different fluid, without the need for a new Initial Makeup proce-
dure.
NOTE: Prior to performing Transfer Install make sure that the water calibra-
tion procedure was performed and a saved active site exists.
3.1 Transfer Install Procedure
To initiate the Transfer Install function, proceed as follows:
3.1 . 1 In the Application Menu press the <Right Arrow> to select the [Liquid Class]
menu cell. Scroll and highlight [Estimated Vs m/s] from the option list.
3.1 . 2 Use the numeric keys to change the Estimated Vs to the Estimated Vs value of
the customer selected liquid.
3.1 . 3 To enter new Estimated Vs value press <ENT>.
3.1 . 4 Proceed to the Pick/Install Xdcr menu and select the same transducer, mounting
mode and spacing offset that was selected for the water calibration.
3.1 . 5 Re-space the transducers to the index position indicated by the flowmeter.
3.1 . 6 Scroll to the [Install Completed?] menu cell and select [Transfer Install] from
the option list.
NOTE: If [Transfer Install] does not appear in the option list then either the
Estimated Vs or the transducer size was improperly entered. In this case,
recall the water calibration site and start the procedure again at Step
3.1.1 above.
3.1 . 7 For MultiPath systems repeat Step 3.1.6 above for the remaining paths.
3.1 . 8 The flowmeter should now be operational at the new spacing location.
NOTE: Depending on the size of the pipeline, the change in the estimated sonic
velocity (Vs) and the repositioning of transducers, the flowmeter may
not operate out of Fault even if the spool or pipe is filled with liquid. This
can be expected when performing a Transfer Install for liquified gases
or for clamp-on natural gas flowmeters.
3.2 Saving New Transfer Install Site
3.2 . 1 To save the Transfer Installed site, scroll to the Channel Setup menu and press
the <Right Arrow>. Press the <Right Arrow> again to select the [Save/Rename]
menu cell.
3.2 . 2 Use the numeric keys to rename the Transfer Installed site with the same site
name used in Step 3.1.2 above, but with a “T” appended to the end of the site
name (e.g., 3CS40T).
3.2 . 3 Press <ENT> to store data.
J
3

M A N U A L
A D D E N D U M
Manual Addendum
1010FMA-14
SYSTEM 1010
E X P A N D E D I / O O P T I O N
(For Systems Equipped With 1010N-7 Modules)
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ManualAddendum 1010FMA-14
1
EXPANDED I/O OPTION
(For Systems Equipped With 1010N-7 Modules)
INT R O D U C T I O N
The 1010N-2 I/O Module and 1010N-7 Expanded I/O Module both provide current (Io1, Io2),
voltage (V01 and Vo2) and pulse rate (Pgen 1 and Pgen 2) analog outputs. The Expanded I/O
Module Option allows users to drive as many as four additional 4-20 mA loop-powered instru-
mentation outputs. The following information is intended to be used with the I/O Data Con-
trol and Span Data sections and Analog Output Trim Menu in the field manual.
The System 1010 flowmeter provides an Analog Output Setup menu (see below) that allows
the user to assign data functions for these output signals (refer to Analog Output Setup in the
appropriate 1010 field manual). In addition, refer to Installation Drawings 1010N-2-7 and
1010N-7-7 in the field manual appendices for additional connection information and terminal
block numerical designators.
NOTE: All meters in the System 1010N and DN product family can accept the Expanded
I/O Module Option except 4- Channel meters.
EXPANDED I/O MODULE OPTION
The Expanded I/O Module Option provides expanded Io analog outputs. It is implemented
through the use of a 1010N-7 Expanded I/O Module occupying the same position as the 1010N-
2 I/O Module. This option allows users to drive up to four additional 4-20mA loop-powered
instrumentation outputs. Note that the meter menu does not indicate that these supplementary
outputs are present and available. The outputs, in addition to being loop-powered, are iso-
lated from one another as well as the meter.
Expanded I/O Module Option Identification
To verify that your meter has the Expanded I/O Module Option installed check the following:
The designation A1 shouldbepartoftheflowmeterpartnumber.
For example: 1010ENRE-T1A1KGS
Controlotron Dual Path SITE1
Assign Data to Analog Outputs
I/O Data Control
Analog Out Setup
Relay Setup
Analog Input Setup
Use this menu to
a s s i g n d a t a f u n c t i o n s
to analog outputs.

ManualAddendum 1010FMA-14
2
1010N-2 I/O Module
The conventional 1010N-2 I/O module provides the following:
lTwo self-powered, isolated 4-20 mA current loops (signals Io1 and Io2) that are assign-
able and spannable by the user to many flowmeter variables such as flow, sonic veloc-
ity, signal strength, etc. These self-powered outputs also provide an industry-standard
fault indication by dropping to 2 mA if assigned to flow rate and under fault conditions.
Note that these outputs, though isolated from the system, are NOT isolated from each
other.
lTwo 0-10 Vdc outputs (signals Vo1 and Vo2) that are also assignable and spannable by
the user as above. These are also self-powered, but are not isolated from the system.
lTwo 0-5000 Hz Pgen signals (Pgen1 and Pgen2) also assignable and spannable by the
user. These are TTL level pulses.
The 1010N/DN class of meters has a total of six analog outputs as indicated above. In addition
(refer to Installation Drawings 1010N-2-7 and 1010N-7-7):
lAlarms/Status/Totalizer pulses are generally presented as relay closures as either
Mercury Wetted Form 1A or Dry Reed Form C relays.
lAnalog inputs, when provided, are in the form of 4-20 mA non-isolated inputs.
lThe meter also has four non-isolated totalizer command lines providing Totalizer Clear
and Totalizer Hold (NoTot) functionality.
1010N-7 Expanded I/O Module Option
The Expanded I/O Module Option provides all of the above plus the following outputs:
lThe four signals that drive the pulse generator outputs (Pgen 1 and Pgen2) and voltage
outputs (Vo1 and Vo2) of the meter create four current outputs: Aux Io1, Aux Io2, Aux
Io3 and Aux Io4 (see diagram on next page).
lBy spanning and assigning a system variable to 0-10 volt (Vo1 and Vo2) or 0-5000 Hz
pulse output (Pgen1 and Pgen2) the module simultaneously outputs these signals to
the Expanded I/O Module Option Aux outputs. For a 2-Channel meter the program-
ming assignments are as follows:
CHANNEL SIGNAL AUX Io METER MENU DISPLAY
C H 1 Pgen1 I o 1 V o 1
V o 1 I o 3 Pgen1
C H 2 Pgen2 I o 2 V o 1
V o 2 I o 4 Pgen1
TYPICAL 2-CHANNEL METER EXPANDED I/O OPTION CONNECTIONS
lNote that the four Aux Io outputs are externally powered.

ManualAddendum 1010FMA-14
3
NOTE: The method used to create auxiliary current loops makes it impractical to gen-
erate the 2 mA fault current produced by the primary 4-20 mA outputs of the
meter.
NOTE: The 1010N-7 Expanded I/O Module auxiliary output signals (Aux Io1 - Aux Io4)
generated from Pgen1, Pgen2, Vo1 and Vo2 are “mirrored” output currents.
For example, if Vo1 is a 5 Vdc signal then Aux Io3 will be 12 mA.
EXPANDED I/O MODULE OPTION PROGRAMMING
The diagram below illustrates the Expanded I/O Module Option programming for a Single
Channel meter with a 1010N-7 Expanded I/O Module.
F L O W C O M P U T E R
I N T E R N A L
C O N N E C T I O N S
I o 1
I o 1
Pgen1
Pgen2
V o 1
V o 2
Aux Io1
Aux Io2
Aux Io3
Aux Io4
O U T P U T
TER MINAL S TRIP
l
l
l
l
yyy
yy y

1010PVNFM-3A
Table Of Contents
Section 1
1. Getting Started ................................................................................................1-1
1.1 Introduction .....................................................................................................1-1
1.2 Important Safety Considerations ................................................................1-1
1.3 Flowmeter Installation Steps ...................................................................... 1-1
1.4 The Keypad Enable Switch ........................................................................... 1-2
1.5 The 1010PVN Keypad ....................................................................................1-2
Keypad Function Chart ........................................................................... 1-2
1.6 Introduction To The 1010PVN Menu Screens ......................................... 1-2
Explanation Of The Callouts................................................................... 1-3
1.7 How To Use The Installation Menu ............................................................ 1-3
1.7.1 Accessing And Leaving The Menu ..............................................................1-4
1.7.2 How To Enter Data ......................................................................................... 1-4
Selecting Items From An Option List ....................................................1-5
Multiple Select Option Lists ................................................................... 1-6
Entering Numeric Data ........................................................................... 1-6
Entering Alphanumeric Strings ............................................................. 1-7
1.7.3 The Meter Type Menu ...................................................................................1-7
Dual Path...................................................................................................1-7
Creating a New Site Setup ...................................................................... 1-8
Section 2
2. The 1010PVN Installation Menu .................................................................2-1
2.1 The Channel/Path Setup Menu.................................................................... 2-2
The Channel/Path Setup Menu Structure ............................................. 2-2
2.1.1 How To Recall A Site Setup ..........................................................................2-2
2.1.2 How To Enable And Disable A Sensing Path ........................................... 2-3
2.1.3 How To Create/Name A Site Setup .............................................................. 2-4
2.1.4 How To Enable/Disable Site Security ......................................................... 2-4
2.1.5 How To Delete A Site Setup ..........................................................................2-5
2.1.6 How To Save/Rename A Site Setup ............................................................. 2-5
2.2 The Pipe Data Menu ....................................................................................... 2-6
The Pipe Data Menu Structure............................................................... 2-8
2.2.1 How To Select A Pipe Class .......................................................................... 2-9
2.2.2 How To Select A Pipe Size ............................................................................2-9
2.2.3 How To Enter The Pipe OD (in. or mm) .................................................... 2-10
2.2.4 How To Select A Pipe Material .................................................................... 2-10
2.2.5 How To Enter The Wall Thickness ............................................................. 2-10
2.2.6 Liner Material ..................................................................................................2-11
2.2.7 Liner Thickness ...............................................................................................2-11
2.2.8 ThermExp Coef................................................................................................ 2-11
2.2.9 Mod of Elast PSI .............................................................................................. 2-12
2.3 The Application Data Menu .......................................................................... 2-12
The Application Data Menu Structure ..................................................2-13
2.3.1 How To Select A Liquid Class ...................................................................... 2-14
How to Edit the Estimated Vs (liquid sonic velocity) .......................... 2-14
How to Edit the Viscosity (cS) Setting................................................... 2-15
Sect./Page
TABLE OF CONTENTS
i

1010PVNFM-3ATable Of Contents
How to Edit the Density (SG) Setting.................................................... 2-15
2.3.2 Activating The Liquid Table ......................................................................... 2-15
Setting The LiquIdent™ Slope ............................................................... 2-16
Setting The Pressure Slope ..................................................................... 2-17
The Reference Base Temperature..................................................... 2-18
Setting The LiquIdent™ Index ............................................................... 2-18
Index Value ..........................................................................................2-18
Viscosity ...............................................................................................2-18
Visc Slope .............................................................................................2-18
2.3.3 How To Select A Pipe Temperature Range .............................................. 2-19
2.3.4 Pipe Configuration .........................................................................................2-19
Pipe Configuration Menu Structure ...................................................... 2-20
Pipe Configuration Option List Definitions .......................................... 2-20
2.4 The Pick/Install XDCR (Transducer) Menu ............................................. 2-21
Pick/Install Xdcr Menu Structure .......................................................... 2-22
2.4.1 How To Select A Transducer Model ........................................................... 2-22
2.4.2 How To Select A Transducer Size ............................................................... 2-23
2.4.3 How To Select A XDCR Mount Mode .........................................................2-23
2.4.4 How To Use The Spacing Offset.................................................................. 2-23
2.4.5 The Number Index Menu Cell .....................................................................2-24
2.4.6 Reviewing The Spacing Method .................................................................. 2-24
2.4.7 The Ltn Menu Cell .......................................................................................... 2-25
2.4.8 How To Use [Install Completed?] ............................................................... 2-25
Force Transmit Procedure ...................................................................... 2-26
2.4.9 The Empty Pipe Set Menu ............................................................................ 2-29
How to Use the Actual MTY Command ................................................. 2-29
How to Use the MTYmatic Command.................................................... 2-29
How to Use the Set Empty Command.................................................... 2-30
2.4.10 The Zero Flow Adjust Menu ......................................................................... 2-30
AutoZero ....................................................................................................2-30
Actual Zero ................................................................................................2-30
ReversaMaticTM ........................................................................................2-30
ZeroMaticTM ...............................................................................................2-31
Using Actual Zero ..................................................................................... 2-31
Using ReversaMatic .................................................................................2-31
ZeroMaticTM (optional function) .................................................................. 2-32
2.5 The Operation Adjust Menu ......................................................................... 2-34
Operation Adjust Menu Structure ......................................................... 2-34
2.5.1 Damping Control ............................................................................................. 2-35
2.5.2 Deadband Control ..........................................................................................2-35
2.5.3 Memory/Fault Set ............................................................................................ 2-35
Memory Delay (sec) .................................................................................. 2-36
2.6 The Flow/Total Units Menu .......................................................................... 2-36
Totalizer Controls ....................................................................................2-37
Flow/Total Units Menu Structure .......................................................... 2-38
2.6.1 Flow Volume Units .......................................................................................... 2-39
2.6.2 Flow Time Units ..............................................................................................2-39
2.6.3 Flow Display Range ........................................................................................2-39
2.6.4 Flow Display Scale .......................................................................................... 2-40
2.6.5 Total Volume Units ......................................................................................... 2-40
ii

1010PVNFM-3A
Table Of Contents
iii
2.6.6 Totalizer Scale .................................................................................................2-41
2.6.7 Total Resolution .............................................................................................. 2-41
2.6.8 Totalizer Mode .................................................................................................2-42
2.6.9 Batch/Sample Total ......................................................................................... 2-42
2.7 The Data Span/Set/Cal Menu .......................................................................2-42
Data Span/Set/Cal Menu Structure ........................................................ 2-43
2.7.1 Span Data .......................................................................................................... 2-45
Pgen ...........................................................................................................2-45
Max Flow ................................................................................................... 2-46
Min Flow ...................................................................................................2-46
Max LiquIdent ..........................................................................................2-46
Min LiquIdent ...........................................................................................2-46
Max Vs m/s ................................................................................................2-46
Min Vs m/s .................................................................................................2-46
Max Viscosity cS ....................................................................................... 2-47
Min Viscosity cS ....................................................................................... 2-47
Max Temperature .....................................................................................2-47
Min Temperature .....................................................................................2-47
2.7.2 Set Alarm Levels .............................................................................................2-47
High Flow ..................................................................................................2-47
Low Flow ...................................................................................................2-47
Max LiquIdent ..........................................................................................2-48
Min LiquIdent ...........................................................................................2-48
High Viscosity cS ...................................................................................... 2-48
Low Viscosity cS ....................................................................................... 2-48
High Temperature.................................................................................... 2-48
Low Temperature .....................................................................................2-48
Interface Vs m/s ........................................................................................ 2-48
Aeration %.................................................................................................2-48
Makeup Latch ...........................................................................................2-49
2.7.3 Calibrate Flow Rate And Calibration Tables .......................................... 2-49
Intrinsic .....................................................................................................2-49
Kc Calibration ...........................................................................................2-50
Kc Factor ...................................................................................................2-50
Selecting The Kc Factor ..........................................................................2-50
Calibration Tables 1 Through 3 .............................................................. 2-51
2.8 The StripChart Setup Menu ......................................................................... 2-52
The StripChart Menu Structure ............................................................. 2-52
2.8.1 Select Data ........................................................................................................ 2-53
2.8.2 Data Display ..................................................................................................... 2-53
2.8.3 Time Base ..........................................................................................................2-53
2.8.4 StripChart Clear .............................................................................................2-54
2.9 The Datalogger Setup Menu ........................................................................ 2-54
Datalogger Setup Menu Structure ......................................................... 2-55
2.9.1 Datalogger Mode .............................................................................................2-56
2.9.2 Datalogger Data ..............................................................................................2-56
Alarm Letter Codes And Descriptions ..................................................2-57
2.9.3 Log Time Interval ...........................................................................................2-57
2.9.4 Datalogger Events ..........................................................................................2-57
2.9.5 Display Datalogger .........................................................................................2-58

1010PVNFM-3ATable Of Contents
iv
2.10 The I/O Data Control Menu .......................................................................... 2-59
I/O Data Control Menu Structure .......................................................... 2-60
2.10.1 Analog Output Setup ......................................................................................2-61
1010PVN Analog Outputs ........................................................................2-61
Analog Out Setup Data Categories ........................................................ 2-61
Table to Determine Proper I/O Installation Drawings ........................ 2-61
Assigning Io Output Functions ............................................................... 2-62
Assigning Vo Output Functions ..............................................................2-62
Assigning Pgen Output Functions .......................................................... 2-62
Pulse Output (Pgen Wiring) table ..................................................... 2-62
2.10.2 Relay Setup .......................................................................................................2-63
Assigning Relay 1 and 2 Functions .........................................................2-63
Relay Option List ..................................................................................... 2-63
2.10.3 Analog Input Setup (optional function) ..................................................... 2-64
Setting up the Analog Current Input ..................................................... 2-65
2.11 The Diagnostics Data Menu ......................................................................... 2-65
2.11.1 Main Diagnostics Data Screen.....................................................................2-65
Diagnostics Data Menu Structure .......................................................... 2-66
Diagnostic Main Menu Description ....................................................... 2-67
2.11.2 Flow Data Menu ..............................................................................................2-67
Flow Data Menu Items ............................................................................ 2-67
Vs m/s .........................................................................................................2-68
HiFlow and LoFlow.................................................................................. 2-68
AnCal .........................................................................................................2-68
2.11.3 The Application Info Menu .......................................................................... 2-69
Application Info Menu Items .................................................................. 2-70
2.11.4 The Liquid Data Menu ...................................................................................2-70
Liquid Data Menu Items .......................................................................... 2-70
2.11.5 The Site Setup Data Menu ............................................................................2-71
Site Setup Menu Items ............................................................................ 2-71
Introduction to [HF] Menu Item ............................................................. 2-71
Using the [HF] Menu Item ...................................................................... 2-72
“Manual” Adjustment Procedure ............................................................2-73
“Automatic” Adjustment Procedure ....................................................... 2-73
2.11.6 The Test Facilities Menu ............................................................................... 2-75
Test Facilities Commands .......................................................................2-75
Makeup ......................................................................................................2-75
The Test Facilities Graph Screen ........................................................... 2-76
Entering The Diagnostic Graph Screen................................................. 2-77
Diagnostic Text Display ..........................................................................2-77
Time Base Control....................................................................................2-77
Correlated Plot ......................................................................................... 2-77
Command Modes ......................................................................................2-78
Description of Graph Screen Text Display Parameters ...................... 2-80
Hot Key Summary ....................................................................................2-80
2.11.7 Troubleshooting Tips .....................................................................................2-81
Flow Computer Messages ....................................................................... 2-81
Using the “F4” Reset Sequence ............................................................... 2-82
2.11.8 Troubleshooting With Transducer Test Blocks ...................................... 2-84
2.11.9 Using The 1012TB-1 And -2 Test Blocks ................................................... 2-84

1010PVNFM-3A
Table Of Contents
v
2.11.10 Using The 996PSP Pipe Simulator ............................................................. 2-86
If a Pipe Simulator/Test - Block Test Fails ........................................... 2-87
2.12 Guide To A Smooth Installation .................................................................. 2-88
2.12.1 Checklist For 1010 Start-up & Performance ........................................... 2-88
Programming ............................................................................................2-88
Installation/Transducer Mount Guidelines ........................................... 2-88
Start-Up .....................................................................................................2-89
Diagnostic/Performance Verification ..................................................... 2-89
2.12.2 Optimization/Correction Of Problems ............................................. 2-89
Incorrect “Measured Vs” ......................................................................... 2-89
Low Valc ....................................................................................................2-90
Detection Fault/Low Signal.....................................................................2-90
High Vaer ..................................................................................................2-90
Poor Signal ................................................................................................2-91
“Official” Coupling Compound ................................................................2-91
“Alternative” Coupling Compound ......................................................... 2-91
Ideal Vsig Display .................................................................................... 2-91
Section 3
3. Hardware Installation Guide .......................................................................3-1
3.1 Preparing To Mount The Transducers....................................................... 3-1
3.1.1 How To Identify 1011 Transducers and Mounting Hardware .............. 3-1
3.1.2 Selecting A Location For Clamp-On Transducers ................................... 3-1
3.1.3 Clamp-On Transducer Mounting Modes................................................... 3-2
3.1.4 Preparing The Pipe......................................................................................... 3-3
3.1.5 Reflect Mode With EZ Clamp And Spacer Bar Only ............................... 3-4
3.1.6 Direct Mode With EZ Clamp And Spacer Bar Only ................................. 3-5
3.1.7 Reflect Mode-Mounting Frames and Spacer Bar .................................... 3-9
3.1.8 Reflect Mode With Spacer Bar Only ...........................................................3-10
3.1.9 Direct Mode-Mounting Frames, Spacer Bar and Spacing Guides ....... 3-12
3.1.10 Using 1012T Mounting Tracks ...................................................................... 3-16
Installing a 1012T Mounting Track in Reflect Mode .............................. 3-16
Installing a 1012T Mounting Track in Direct Mode ............................... 3-18
3.2 Mounting Temperature Sensors .................................................................. 3-20
3.2.1 Wiring Temperature Sensor To The Analog Input Module ................... 3-21
3.2.2 1010PVN Supply And Return Connections .............................................. 3-22
3.2.3 Notes On System 1010 Analog Input Modules .......................................... 3-23
Single Channel Models ............................................................................3-23
Double Channel Models ........................................................................... 3-23
3.2.4 Clamp-On RTD Installation Notes .............................................................. 3-24
Section 4
4. The Meter Facilities Menu And Graphic Display Screens .................... 4-1
4.1 Preferred Units ................................................................................................ 4-1
4.2 The Table Setups Menu .................................................................................. 4-2
4.2.1 Pipe Table .........................................................................................................4-2
Pipe Table Menu Structure ...................................................................... 4-2
4.2.2 Create/Edit Pipe .............................................................................................. 4-3
4.2.3 Delete Pipe ........................................................................................................4-4
4.3 Transducer Type Menu ................................................................................. 4-4