Cooper Power Systems VCS-1M User manual

1
Type VCS-1M Single-Phase Vacuum Capacitor Switch
Installation and Operation Instructions
Vacuum Switches Service Information
February, 2013 • Supersedes 10/08
Figure 1.
Type VCS-1M single-phase vacuum capacitor switch.
S260-15-4
Safety Information........................................................ 2
Safety Instructions..................................................... 2
Hazard Statement Definitions .................................... 2
Product Information ..................................................... 3
Introduction ............................................................... 3
Acceptance and Initial Inspection .............................. 3
Handling and Storage................................................ 3
Standards ................................................................. 3
Description................................................................ 3
Ratings and Specifications.......................................... 4
Check Switch Ratings Prior to Installation ................ 4
Installation Procedure.................................................. 5
Check-Out Procedure ............................................... 5
High-Voltage Connections......................................... 5
Control Wiring ........................................................... 5
Wiring Diagrams........................................................ 6
Switch Operation ...................................................... 8
Electrical Operation ................................................ 8
Manual Hotstick Operation .................................... 8
Dimensions ................................................................ 9
Service Information .................................................. 10
Service Requirements............................................. 10
Frequency of Inspection ........................................ 10
High-Potential Withstand Testing............................ 10
Inspection of VCS-1M Module ............................... 10
Replacement Parts................................................. 10
Factory-Authorized Service Center ........................ 10
Contents

VCS-1M Single-Phase Vacuum Capacitor Switch Installation and Operation Instructions
2
The instructions in this manual are not intended as a
sub stitute for proper training or adequate experience
in the safe operation of the equipment described.
Only competent technicians, who are familiar with this
equipment should install, operate and service it.
A competent technician has these qualifications:
nIs thoroughly familiar with these instructions.
nIs trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
nIs trained and authorized to energize, de-energize, clear,
and ground power distribution equipment.
nIs trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield, hard
hat, rubber gloves, clampstick, hotstick, etc.
Following is important safety information. For safe
installation and operation of this equipment, be sure to
read and understand all cautions and warnings.
Safety Instructions
Following are general caution and warning statements that
apply to this equipment. Additional statements, related to
specific tasks and procedures, are located throughout the
manual.
DANGER:
Hazardous voltage. Contact with hazardous voltage
will cause death or severe personal injury. Follow all
locally approved safety procedures when working
around high- and low-voltage lines and equipment.
G103.3
!
WARNING:
Before installing, operating, maintaining, or testing
this equipment, carefully read and understand
the contents of this manual. Improper operation,
handling or maintenance can result in death, severe
personal injury, and equipment damage. G101.0
!
WARNING:
This equipment is not intended to protect human
life. Follow all locally approved procedures and
safety practices when installing or operating this
equipment. Failure to comply can result in death,
severe personal injury and equipment damage. G102.1
!
WARNING:
Power distribution and transmission equipment
must be properly selected for the intended
application. It must be installed and serviced
by competent personnel who have been trained
and understand proper safety procedures. These
instructions are written for such personnel and
are not a substitute for adequate training and
experience in safety procedures. Failure to properly
select, install or maintain power distribution and
transmission equipment can result in death, severe
personal injury, and equipment damage. G122.3
!
SAFETY FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high-voltage lines and equipment and support our “Safety For Life” mission.
!
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FOR LIFE
!
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FOR LIFE
SAFETY INFORMATION
This manual may contain four types of hazard
statements:
DANGER:
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING:
Indicates a hazardous situation which, if not
avoided, could result In death or serious injury.
CAUTION:
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
CAUTION: Indicates a hazardous situation which, if
not avoided, could result in equipment damage only.
Hazard Statement Definitions
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S260-15-4
3
Introduction
Service Information S260-15-4 provides installation,
operation, and service instructions for Type VCS-1M
capacitor switches.
Read This Manual First
Read and understand the contents of this manual and
follow all locally approved procedures and safety practices
before installing or operating this equipment.
Additional Information
These instructions can not cover all details or variations
in the equipment, procedures, or processes described
nor provide directions for meeting every possible contin-
gency during installation, operation, or maintenance. For
additional information, please contact your Cooper Power
Systems representative.
Acceptance and Initial Inspection
Each switch is completely assembled, tested, inspected,
and adjusted at the factory. It is in good condition when
accepted by the carrier for shipment. Upon receipt, inspect
the switch thoroughly for damage and loss of parts incurred
during shipment. If damage or loss of parts is discovered,
file a claim with the carrier immediately.
Handling and Storage
Be careful during handling and storage of the switch to
minimize the possibility of damage. If the switch is to be
stored for any length of time prior to installation, provide a
clean, dry storage area.
Standards
Cooper Power System switches are designed and tested
in accordance with IEEE Std C37.66™-2005 standard.
Quality Standards
ISO 9001 Certified Quality Management System
Description
The Type VCS-1M Vacuum Capacitor Switch is a single-
phase, motor-operated vacuum switch that includes close
and latch capability for either electrical or manual opera-
tion. The solid polymer insulation system does not rely on
gas, foam, or liquid dielectrics. Highly resistant to ozone,
oxygen, moisture, contamination, and ultraviolet light, it
is an environmentally safe capacitor switch. The VCS-1M
switch has a single solid polymer bushing and is suitable
for operation through a temperature range of -40 °C to
+65°C.
PRODUCT INFORMATION
!

VCS-1M Single-Phase Vacuum Capacitor Switch Installation and Operation Instructions
4
Check Switch Ratings Prior to
Installation
The switch must be applied within its specified ratings.
Check data plate ratings and compare with the system
characteristics at the point of application prior to installation.
Tables 1–4 list the ratings and specifications for the VCS-
1M switch.
All ratings meet or exceed values in IEEE Std C37.66™-
2005 standard for a distribution class switch, where
applicable.
RATINGS AND SPECIFICATIONS
TABLE 4
Current Ratings
Rated Asymmetrical Making Current ....... 9000 A
Rated Continuous Current ................ 200 A
Load Interrupting Ability (Inductive)
10 to 100% Power Factor ............. 200 A
Capacitive Current (Max.) ................. 200 A
Short-Time Current
Momentary Asymmetric (10 cycles) ..... 9000 A
Symmetrical (0.5 second) ............. 6000 A
Symmetric (1 second) ................ 4500 A
Rated High Frequency Peak
Transient Making Current ............ 6000 A
Rated Transient Inrush Frequency ...... 6000 Hz
Duty Cycle
Operations at 40 A ..................... 400
Operations at 100 A .................... 400
Operations at 200 A ....................... 400
TABLE 1
Voltage Ratings
Maximum Voltage,
solidly grounded capacitor banks,
phase-to-ground voltage ............... 15.5 kV
Maximum Voltage,
ungrounded capacitor banks,
phase-to-phase voltage ................ 13.0 kV
Basic Insulation Level (BIL)
line-to-ground ........................ 125 kV
Basic Insulation Level (BIL)
open contact ......................... 95 kV
Max. RIV @ 9.4 kV ...................... 100.0 µV
60 Hz Withstand
dry, 1 minute ........................... 50 kV
wet, 10 seconds ........................ 45 kV
TABLE 3
Electrical Specifications
Operating Voltage, Nominal, 120 V ac
Operating Voltage Range .............. 107–127 Vac
Current (nominal, ac) ....................... 1.4 A
Motor run time—Opening (typical) ........... 2.3 sec
Motor run time—Closing (typical) ............ 1.8 sec
Accessory Plugs
Catalog Number Cable Range Max.Wire Size
Number of Pins O.D. AWG
KA48NR 5 11–14 mm 12
(0.437–0.562 in.)
KA98NR 6 13–16 mm 16
(0.500-0.625 in.)
TABLE 5
Control Wiring Specifications
TABLE 2
General Specifications
Mass (Weight) [kg (lb)] ...................... 12 (26)
Operating Temperature Range ....... -40 °C to +65 °C
Rated Frequency (Hz) ........................ 50/60
Mechanical Operations
(close/open without maintenance) ............ 30,000

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5
Check-out Procedure
1. Check data plate. Make sure that ratings on the data
plate are correct for the planned installation.
2. Test mechanical operation. Close and open the
switch contacts manually using the yellow operating
handle. Confirm that the contacts have closed and
opened by listening for the sound of operation or
by a continuity check between the switch terminals.
Transport unit with contacts in the closed position.
3. Perform high-potential withstand tests. Prior to
installing the VCS-1M Switch, perform high-potential
withstand tests. Refer to the SERVICE INFORMATION
section for high-potential withstand test procedures.
4. Reorient switch terminals if required for
installation. Loosen the head-to-tank mounting
fasteners only if it is necessary to reorient the position
of the switch terminals to make high-voltage line
connections. Do not position the manual operating
handle over the pole-mounting bracket. After reorienting
the terminals, immediately retorque the head-to-
tank mounting fasteners in an alternating pattern to
13–20 Nm (10–15 ft•lbs) to prevent dust, dirt, or other
contaminants from entering the unit.
5. Install the switch. Follow locally approved installation
procedures. Mounting hardware is available for pole
mounting as an accessory.
High-Voltage Connections
1. Ground the switch. Make the ground connection to
the ground connector located on the switch as shown in
Figure 6. Do not rely on a ground connection to the tank.
2. Reorient bushing terminals if required for installation.
The bushing terminals are factory-torqued to assure
proper continuous current requirements and should
not be adjusted or rotated without using the following
procedure. Should adjustment be required, maintain
the position of the jam nut and loosen the terminal.
Next, realign the terminal and jam nut to the desired
orientation. Then, while maintaining the jam nut, tighten
the terminal and retorque to 12–14 Nm (9–10 ft•lbs).
3. Make line connections. Connect the primary leads
to the switch terminals.The universal clamp-type
terminals accommodate AWG No. 8 solid through 2/0
stranded conductor.
Control Wiring
Connections to the actuating mechanism are made through
the standard five-pin (or optional six-pin) receptacle on the
head casting.
Mating plugs for the receptacle must be ordered sepa-
rately. Maximum cable and wire sizes accommodated by
the plugs are indicated in Table 5.
Pin orientation diagrams for the accessory receptacles are
shown in Figure 2.
Three-Wire Control
Remote control of the VCS-1M switch is supplied by a
single-pole, double-throw switch (three-wire control) sup-
plied by the customer. Any manual switch, relay contact,
time switch, voltage-, current- or photo-electric-controlled
switch, or similar device can be used, provided the control
circuit is energized for a minimum of 3 seconds (at -40 °)
for each operation. A connection diagram for a standard
three-wire control is shown in Figure 3.
Two-Wire Control Accessory
The control can also be operated by an SPST device (two-
wire control), applicable voltage 120 Vac only. A factory-
installed SPDT relay accessory is required for two-wire
control operation. A connection diagram for a two-wire
control is shown in Figure 3.
Holding Switch Accessory
If the controlling switch is energized for less than the
required time, a factory-installed holding switch accessory
is required. However, the control circuit must be ener-
gized for at least one second for each operation to ensure
operation of the holding switch. A connection diagram for
a two- or three-wire control with holding switch is shown
in Figure 3.
INSTALLATION PROCEDURE
A
B
C
D
E
A
B
C
D
E
KEY
F
5-pin
Receptacle
6-pin
Receptacle
Figure 2.
Receptacle pin orientation.
WARNING: This equipment is not intended to
protect human life. Follow all locally approved
procedures and safety practices when installing or
operating this equipment. Failure to comply can result in
death, severe personal injury, and equipment damage.
G102.1
CAUTION: Personal Injury. Sheds on epoxy
encapsulation have sharp edges. Wear protective
gloves when handling the unit. Failure to do so can result
in cuts and abrasions. T258.1
WARNING: Hazardous Voltage. Solidly ground all
equipment. Failure to comply can result in death, severe
personal injury, and equipment damage. T223.2

VCS-1M Single-Phase Vacuum Capacitor Switch Installation and Operation Instructions
6
Wiring Diagrams
Schematic diagrams of switch actuators wired for two- and
three-wire controls are shown in Figure 3. Accessories are
shown with dashed lines.
Three-Wire Control
with Auxiliary Switch Accessory
Three-Wire Control with Holding Switch
and Auxiliary Switch Accessories
Two-Wire Control
with Auxiliary Switch Accessory
Control
Voltage
SEL
SW
M
ADC B E
R
Relay
Coil
•
SPDT
Relay
•
Control
Voltage
Two-Wire Control with Holding Switch
and Auxiliary Switch Accessories
Control
Voltage
SEL
SW
M
ADC B E
R
Relay
Coil
•
SPDT
Relay
•
Control
Voltage
FF
••
•
•
•
Control
Voltage
SEL
SW
M
ABC D E
OpenClose
F
a
b
Control
Voltage
SEL
SW
M
ABC D E
•
OpenClose
•
•
Hold
SW
•
•
F
a
b
•
a
ab b
Hold
SW
Figure 3.
Typical connection diagrams (switch shown in OPEN position).

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7
Wiring Table
A wiring table for various combinations of accessories is
shown in Table 6.
M: Motor Common
SS: Selector Switch
NC: Normally Closed
NO : Normally Open
HS: Holding Switch
Aux: Auxiliary Switch
Com: Common
R-B: Relay Contact B
R-A: Relay Contact A
R: SPDT Relay
TABLE 6
Wiring Table
Receptacle Pin Description Applicable Receptacle
Voltage
A B C D E F
Unit Description
Standard 3-wire control – M SS-NC SS-NO – – 120, 240 Vac 5-pin
12, 24 Vdc
3-wire control, Holding Switch HS-NO M SS-NC SS-NO – – 120, 240 Vac 5-pin
12, 24 Vdc
3-wire control, Aux-Com M SS-NC SS-NO Aux-NO Aux-NC 120, 240 Vac 6-pin
SPDT Aux Switch 12, 24 Vdc
3-wire control, Holding Switch, Aux-Com M SS-NC SS-NO Aux-NO Aux-NC 120, 240 Vac 6-pin
SPDT Aux Switch 12, 24 Vdc
3-wire control, Surge Arrestor – M SS-NC SS-NO – – 120 Vac 5-pin
12, 24 Vdc
3-wire control, Holding Switch, HS-NO M SS-NC SS-NO – – 120 Vac 5-pin
Surge Arrestor 12, 24 Vdc
3-wire control, SPDT Aux, Aux-Com M SS-NC SS-NO Aux-NO Aux-NC 120 Vac 6-pin
Surge Arrestor 12, 24 Vdc
3-wire control, Holding Switch, Aux-Com M SS-NC SS-NO Aux-NO Aux-NC 120 Vac 6-pin
SPDT Aux Switch, Surge Arrestor 12, 24 Vdc
Standard 2-wire control R-B M R R-A – – 120 Vac only 5-pin
2-wire control, Holding Switch R-B M HS-NO R-A – – 120 Vac only 5-pin
R
2-wire control, SPDT Aux Switch R-B M Aux-Com R-A Aux-NO Aux-NC 120 Vac only 6-pin
R
2-wire control, Holding Switch, R-B M HS-NO R-A Aux-Com Aux-NO 120 Vac only 6-pin
SPST Aux Switch (b contact) R
2-wire control, SPDT Relay, R-B M R R-A – – 120 Vac only 5-pin
Surge Arrestor
2-wire control, Holding Switch, R-B M HS-NO R-A – – 120 Vac only 5-pin
Surge Arrestor R
2-wire control, SPDT Aux Switch, R-B M Aux-Com R-A Aux-NO Aux-NC 120 Vac only 6-pin
Surge Arrestor R
2-wire control, Holding Switch, R-B M HS-NO R-A Aux-Com Aux-NO 120 Vac only 6-pin
SPST Aux Switch (b contact), R
Surge Arrestor

VCS-1M Single-Phase Vacuum Capacitor Switch Installation and Operation Instructions
8
Electrical Operation
The switch may be opened and closed electrically by
applying rated control voltage to the proper terminals
of the actuator receptacle. Refer to the INSTALLATION
PROCEDURE for electrical connections and operating
time.
Note: Main contacts and auxiliary switch operate before the
motor has completed its operation.
Manual Hotstick Operation
The switch may be manually opened and closed by using
a hotstick to operate the yellow manual operating handle
under the sleet hood as shown in Figures 4 and 5.
To open the switch contacts, insert the hotstick tip into the
eyelet of the manual operating handle and pull downward
to the OPEN position. See Figure 4.
To close the switch contacts, place the hotstick tip against
the manual operating handle and push upward to the
CLOSE position. See Figure 5.
Incorrect placement of the hotstick during closing (placing
the hotstick hook into the eyelet) causes the hook to catch
on the sleet hood before the complete motion to fully close
the switch can be accomplished. This incorrect closing
method can also cause damage to the sleet hood.
Contact Position Indication
The yellow operating handle is also used as a contact
position indicator. The switch is closed when the operating
handle is in the up position and is open when the operating
handle is in the down position.
WARNING: Hazardous Voltage. Do not rely on
the open position of the yellow operating handle;
it does not ensure that the line has been de-energized.
Always establish a visible disconnect. Failure to follow
proper safety practices can result in contact with high
voltage, which will cause death or severe personal
injury. G116.0
WARNING: Hazardous Voltage. Always use a
hotstick when working with this equipment. Failure
to do so could result in contact with high voltage, which
will cause death or severe personal injury. G108.1
IMPORTANT: If the switch does not respond to an elec-
trical operating signal, it may be that the main switch con-
tacts are not synchronized with the electrical control. For
example, if the switch is manually opened, an electrical
OPEN signal must be transmitted to bring the control into
synchronism with the switch contacts before an electrical
CLOSE signal will close the switch. The converse is also
true.
Figure 5.
Correct placement of the hotstick to close the
switch.
To close, place hotstick tip
against manual operating
handle and push upward.
Figure 4.
Correct placement of the hotstick to open the
switch.
To open, insert hotstick
tip into eyelet of manual
operating handle and
pull downward.
SWITCH OPERATION
IMPORTANT: The hotstick tip must be placed in the
groove under the eyelet of the manual operating handle
when closing the switch.

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9
DIMENSIONS
RECEPTACLE
MOUNTING
HOLE FOR
16 (0.625)
BOLT
205
(8)
52
(2)
70
(2.75)
181
(7)
35
(1.5)
CLOSED
O
P
E
N
106
(4.25)
121
(4.75)
147
(5.75)
212
(8.25)
GROUND
CONNECTOR
#8 SOLID TO
2/0 AWG STRANDED
CABLE RANGE
291
(11.5)
666
(26.25)
32
(1.25)
32 (1.25)
Hole [4]
11 (.5)
140
(5.5)
314 (12.25)
166
(6.5) A
A
BUSHING
CONNECTOR
#8 SOLID TO
2/0 AWG STRANDED
CABLE RANGE
Figure 6.
Dimensions of Type VCS-1M switch.
Note: All dimensions are mm (inches). Dimensions shown are approximate.
Creepage
Terminal to Terminal 521 mm (20.25 in)
Terminal to Ground 641 mm (25.0 in)
Terminal Option Dimension A
Eyebolt 50 mm (2 in)
Flat Pad, 1-Hole 75 mm (3 in)

VCS-1M Single-Phase Vacuum Capacitor Switch Installation and Operation Instructions
10
Service Requirements
The Type VCS-1M switch has been designed with a
minimum mechanical life of 30,000 operations. The switch
requires no routine maintenance; however, the switch
should be inspected on a regular basis to check for
physical damage and to verify operation.
Frequency of Inspection
Because these switches are applied under widely varying
operation and climatic conditions, maintenance intervals
are best determined by the user based upon actual
operating experience.
High-Potential Withstand Testing
Use the following procedures to perform high-potential
withstand tests. The VCS-1M capacitor switch should be
tested at 26 kV ac.
Closed Contacts Test
1. Close the switch contacts.
2. Ground the switch.
3. Apply proper test voltage to one of the bushing
terminals. The switch should withstand the test voltage
for 60 seconds.
Open Contacts Test
1. Open the switch contacts.
2. Ground the switch.
3. Ground the bushing on one side of the switch.
4. Apply proper test voltage to the ungrounded bushing.
The switch should withstand the test voltage for 60
seconds.
5. Reverse the test and ground connections to the
bushings.
6. Apply proper test voltage to the ungrounded bushing.
The switch should withstand the voltage for 60
seconds.
Withstand Test Results
The high-potential withstand tests provide information on
the dielectric condition of the switch.
If the switch passes the closed-contacts test and fails
the open-contacts test, the cause is likely to be in the
interrupter assembly.
If the switch fails the closed contacts test, the cause is
likely to be a diminished electrical clearance or insulation
that has been damaged. Causes of insulation damage
include failure, abuse, and overvoltage surges.
Inspection of VCS-1M Module
If the VCS-1M module was exposed to an external
flashover, an inspection process is recommended to
assure proper operation of the switch. Should the VCS-
1M exhibit external flashover attributes (carbon tracking
or discoloration), the following procedure is recommended
to restore the encapsulation back to its original condition:
1. Remove device from service.
2. Inspect module for damage to the terminals. Remove
any damaged terminals and replace.
3. Inspect module for damage to the module conductor
rods. If there is damage to the module rods, the
module must be replaced.
4. Verify through careful inspection that there is no
damage to the housing or head casting that could
inhibit proper operation.
5. Clean the damaged module with isopropyl alcohol
and a scratch-free, nylon scouring pad to remove any
carbon deposit.
6. Confirm the dielectric strength of the module by
performing high-potential withstand testing. Confirm
both phase-to-ground and phase-to-phase conditions.
See the High-Potential Withstand Testing section of
this manual.
Replacement Parts
Replacement parts kits for Cooper Power Systems switches
are available through the factory Service Department.
Only factory-authorized parts are to be used. To order
replacement parts, refer to Parts Guide S260-01 through
S280-01 for catalog numbers. Contact your Cooper Power
Systems representative for additional information and
ordering procedures.
Factory-Authorized Service
Centers
Factory-authorized service centers are located throughout
the continental United States to provide maintenance,
repair and testing services for Cooper Power Systems
Distribution Switchgear products. Refer to Service Centers
Brochure, B100-04009 for the Authorized Service Center
closest to your location. For further information, contact
your Cooper Power Systems representative.
SERVICE INFORMATION
CAUTION: Radiation. At voltages up to the spec-
ified test voltages, the radiation emitted by the
vacuum interrupter is negligible. However, above these
voltages, radiation injurious to personnel can be emitted.
See Service Information S280-90-1, Vacuum Interrupter
Withstand Test Voltage Ratings Information for further
information. G109.2
WARNING: Hazardous Voltage. The switchgear
(apparatus and control) and high-voltage trans-
former must be in a test cage or similar protected area
to prevent accidental contact with the high-voltage parts.
Solidly ground all equipment. Failure to comply can result
in death, severe personal injury, and equipment damage.
T221.5

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VCS-1M Single-Phase Vacuum Capacitor Switch Installation and Operation Instructions
2300 Badger Drive
Waukesha, WI 53188 USA
© 2013 Cooper Industries. All Rights Reserved.
Cooper Power Systems is a trademark of Cooper Industries in the U.S. and other countries.
You are not permitted to use Cooper trademarks without the prior written consent of Cooper
Industries.
IEEE Std C37.66™-2005 is a trademark of the Institute of Electrical and Electronics
Engineers, Inc. (IEEE). This product is not endorsed or approved by the IEEE.
IEEE® is a registered trademark of the Institute of Electrical and Electronics Engineers, Inc.
(IEEE). This publication is not endorsed or approved by the IEEE.
On Cooper | www.cooperpower.com | Online
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SAFETY
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KA2048-523 Rev: 04