CORA CBL-DT Guide

Cora - Double Tier Bike Locker - Heavy Duty
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 1.00 Dec 2020 ©
M10 Anchor Bolts
(X4)
Adjustable levelling foot
(x4 per base frame, may
already be installed in
Locker base frame
(x1) may
or may not have
levelling feet installed)
Components for Double Tier Bike Locker used in assembly
M10 Shear nuts
(X4)
Phillips pan head
fasteners (used for
all fastening
unless noted
in instructions)
Hex Head Bolts
(x20)
Base frame
for upper tier
locker (x1)
Large washer
for use under
Hex head bolts
Small washer
for use under
Phillips pan head
fasteners
Sliding upper tier
rack wheels (x4)
Sliding upper tier
rack (x1)
Sliding rack
guide brackets (x4)
Sliding rack
L brackets (x4)
Sliding rack
handle (x1)

Door assembly
bottom locker (x1)
Locker rear wall
panel (x2)
Locker half wall
panel (x8)
Top locker
locking mechanism
poles. 1 long, 1 short
Bottom locker
locking mechanism
poles. 2 equal lengths
Top locker
Roof (x1)
Locker side support
post x4
(x2 for right side and
x2 for left side)
Wheel track
(x1)
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 Rev 1.00 Dec 2020 ©
Components for Double Tier Bike Locker used in assembly
Door assembly
top locker (x1)
Internal roof panel
for lower locker (x2)
T Bracket A (x2)
(top of T is wider)
T Bracket B (x2)
(top of T is narrower)
Upper and lower
corner T joining
bracket (x4)
Lock catch (x2)
Lock rod
guides (x4)
Upper and lower
middle T joining
bracket (x2)
Helmet/bag hook (x2)
may or may not be
included
Combination
lock keypad (x2)
Keypad battery
box (x2)

1. Access and clearance around mounted lockers
Access dimensions around lockers
• Before mounting locker, find a suitable place that will allow for minimum spacing dimensions
• Ensure min distance of 2000mm is provided on door side of lockers to provide correct aisle space
and access for bike
• Ensure minimum spacing from walls, lockers or obstructions to allow for minimum access
In multiple locker install, lockers may be mounted side by side with no gap
2. Attach wheels to sliding upper tier bike hold
3. Attach handle to sliding upper tier bike hold
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Rev 1.00 Dec 2020
°
min. 2000mm aisle width
Min. door
opening 90
1850mm locker length
795mm locker width
• Attach (x4) wheels to bike rack.
• Attach handle using Phillips
head fasteners and small washers
(x2 per side)
• Push one wheel on each exposed
shaft.
• Add lubricant to shaft to add ease
of rack movement.

Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Rev 1.00 Dec 2020
4. Attach brackets to upper tier bike frame
5. Sit bike hold on to bike frame
• Attach (x4) L brackets to upper
tier bike frame. Each bracket is
secured with x2 Hex head bolts
and 2 washers
• Ensure orientation of brackets is
correct
• Sit bike hold on top of upper
tier bike frame. Wheels should
be positioned on the outside
of each bracket.

Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
6. Attach guide brackets to frame
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
• Attach (x4) guide brackets to
upper tier bike frame (x2 per side of
frame). Each bracket is secured with
(x3) Hex head bolts and (x3 )washers.
Assembly of the sliding upper tier bike hold is now complete.

Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
• Base frame should have one (x1) adjustable leveling foot per corner. Base frame may come with these
already installed
• If base frame does not have adjustable leveling feet installed, screw in one foot per corner of frame.
Feet to be screwed in from bottom of frame
• Try to use an install location where ground is already as flat and as unobstructed as possible (areas
without bumps, dips, raised sections from roots or ground features).
• Ground type should be solid eg.: concrete, asphalt, bitumen etc.
• Level base frame by raising/ lowering corners by screwing adjustable feet in and out.
• Feet have a limited range of travel and may not accommodate all surfaces, levels or gradients
• Use spirit-level placed on top of frame, to assist in getting frame as level as possible.
NOTE: Ensure all feet contact with ground firmly after leveling, frame cannot rock or lean at any corner,
or when fastened with anchor bolts, frame will be warped and not level and will effect assembly of locker.
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Rev 1.00 Dec 2020
7. Attach leveling feet to bottom locker base frame

8. Position adjustable foot inside frame before fixing to ground
• Option 1: Leave base frame in place and drill holes for anchor bolts directly trough hole in adjustable
leveling feet.
• Option 2: Use holes in adjustable leveling feet to mark location of holes for anchor bolts. Mark holes while
base frame is in correct position. Move frame away and drill holes
• Drill or core a hole using a 13mm diameter drill bit to 120mm min. depth
10. Install Anchor bolts, fix base frame to ground
• Locate frame in position with holes in adjustable feet, over drilled holes in ground, knock anchor bolts (x4
one for each corner of frame) into ground through holes in adjustable feet.
• Check level of frame.
• Tighten anchor bolts with standard supplied nut
• After anchor bolt nut is tightened fully, install supplied shear nuts (x4 one per anchor bolt) onto top of
thread
• Tighten shear nuts until head snaps off
After Anchor bolt install
9. Drill holes in ground for location of anchor bolts
• After base frame has been leveled by adjusting corner feet, ensure foots final position is located inside
structure of base frame
• Hole on adjustable foot, is to be used for anchor bolt fixing of frame to ground and cannot be located
outside of frame (for security anchor bolts to be inside locker frame structure when installed).
inside
frame
outside
frame
anchor bolt
mounting hole
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Rev 1.00 Dec 2020
x

11.
12.
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
• Screw rear wall assembly to base frame using
two (x2 ) phillips head fasteners.
• Rest panel assembly on top of base frame
(at end that the rear panel will be located)
• Rear panel assembly is fixed to one end of
base frame, by using the two screws at bottom
of panel frame, to secure panel assembly to
outside of tabs at end of base frame
• Attach the T bracket to the side
support posts using x2 phillips head
fasteners and washers on each post
(note this is bracket A- see
components list).
• Attach the post to the inside of the
base frame using x2 phillips head
fasteners and washers on each side
• Screw door assembly to base frame using two (x2 )
phillips head fasteners.
• Rest door assembly on top of base frame (at end that the door
assembly will be located)
• Door assembly is fixed to one end of base frame, by using
the two screws at bottom of panel frame, to secure panel
assembly to outside of tabs at end of base frame
Cora Bike Rack - Double Tier Locker (CBL-DT)
Locker Installation & Assembly Instructions
Attach posts to base frame
Attach door and rear wall assembly

Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
13. Attach side panels onto one side of bottom locker
14. Place assembled sliding upper tier frame onto bottom locker
• Screw 1 set (x2) of side panels (second set of
bottom side panels to be attached in step 21). Side
panels will attach to base frame, end frames and posts
• Side panels must be attached from the inside of the
locker using phillips head fasteners and washers
total 8 screws and washers per panel (x2) at bottom
(x3) at each side
• Lift the assembled sliding upper tier
on to the partially assembled base frame.

Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
15. Secure upper rack
16. Attach cross brackets
• Attach the corner T brackets in each
corner using using (x3) phillips head
fasteners and washers
.
• Attach the middle T brackets (x2) one
on each side of locker using using (x4)
phillips head fasteners and washers
.
(x2)
(x1)
(x2)
(x1)
(x1)

Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
17. Attach posts for upper locker
• Attach the T bracket to the side
support posts using (x2) phillips head
fasteners and washers on each post
(note this is bracket B- see
components list).
• Attach the post to the upper tier
base frame, onto the cross bracket
using (x2) phillips head fasteners and
washers on each side

Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
18. Attach side panels onto one side of top locker
• Screw 1 set (x2) of side panels (second set of
side panels to be attached in step 22). Side panels
will attach to base frame, end frames and posts.
• Side panels must be attached from the inside of the
locker using phillips head fasteners and washers
total 8 screws and washers per panel (x2) at bottom
(x3) at each side

19. Attach combination lock
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
1. Remove hex nut from thread on lock
2. Put combination lock through door
3. Put hex nut back onto thread from inside door
4. Screw lock onto door using phillips head fastener and washer
5. Screw on lock rod guides (if not already on doors)
6. Remove screw from end of lock, attach the lock catch and replace screw
7. Attach the battery compartment;
- Insert 2 double A batteries (if not provided)
- plug into lock cable
- hold cable taut and adhere to inside of locker door
View from inside door
1.
2.
3.
4.
5.
This step is the same for both the top and bottom combination locks. Note the lock for the upper tier
bike locker will be in a lower position on the door.
6.
5.
7.

20. Install locking mechanism guide poles
• Insert two (x2) rods through rod guides
in the top and bottom of each door.
Secure using fasteners provided in rod
holders on lock catch.
Bottom door - rods are the same length Top door - rods are 2 different lengths
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
This step is the same for both the top and bottom rod guides, however the rods for each locker are
different sizes. See components list and images below for details.

21. Attach side panels onto second side of bottom locker
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
• Screw in second set (x2) of side panels. Side
panels will attach to base frame, end frames and posts.
• Side panels must be attached from the inside of the
locker using phillips head fasteners and washers
total 8 screws and washers per panel (x2) at bottom
(x3) at each side

22. Attach side panels onto second side of top locker
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020
• Screw in second set (x2) of top side panels. Side
panels will attach to base frame, end frames and posts
• Side panels must be attached from the inside of the
locker using phillips head fasteners and washers
total 8 screws and washers per panel (x2) at bottom
(x3) at each side

• Screw on the roof panel.The roof panel will attach
using phillips head fasteners and washers.
The roof panel must be attached from the inside of the
locker.
• Fasteners will fix to the roof frame;
- through top edge of side panels
- via 2 screw holes left in T brackets at top of side support
posts
23. Attach roof
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©Rev 1.00 Dec 2020

Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Rev 1.00 Dec 2020
24. Attach internal upper floor panel
• Screw in floor panels (x2) for the top locker. Floor will attach using
phillips head fasteners and washers. Floor panels must be attached
to underneath of the upper locker base frame from inside of locker.
• Each panel will have (x4) screws
• Screws will go through floor panel, top edge of the side panels and
fix into the bottom of the top locker frame.

Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)
Rev 1.00 Dec 2020
• Screw wheel track to base of locker using phillips head
fasteners at each end of the wheel track into inside face of
the base frame. Each end will make (x2) screws.
• Attach helmet/ bag hook (if supplied). Screws into frame of
locker using phillips head fasteners and washers
25. Attach helmet/bag hook and wheel track

Installation of the Cora Double Tier locker is complete
Cora Bike Rack - Australia’s Bike Parking Experts - WWW.CORA.COM.AU - PH 1800 249 878 ©
[e-mail]
www.cora.com.au
PH 1800 249 878
Rev 1.00 Dec 2020
Locker Installation & Assembly Instructions
Cora Bike Rack - Double Tier Locker (CBL-DT)