Cornwell Tools Blue Power CAT6156B User manual

CAT6156BP rev. 7/17/18
CAT6156BP
1" Dr. Blue Power®
Impact Wrench
Operating Instructions • Warning Information
• Parts Breakdown
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
Maximum Torque.........................2,000 Ft./Lbs.
Free Speed ................................ 6,200 RPM
Air Inlet ....................................1/2" NPT
Minimum Hose Size........................... 3/4" I.D.
Average Air Consumption ........................9 CFM
Overall Length ..................................19.8"
Weight .....................................17.8 Lbs
Sound Pressure Level ........................104.1 dBA
Vibration Level..............................13 m/sec²
SPECIFICATIONS
Copyright © Professional Tool Products, 2018
All rights reserved
ALWAYS READ
INSTRUCTIONS
BEFORE USING
POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
ALWAYS WEAR
HEARING
PROTECTION
AVOID PROLONGED
EXPOSURE TO
VIBRATION
WARNING

CAT6156BP 2 rev. 7/17/18
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL CAREFULLY
AND UNDERSTAND ALL INFORMATION BEFORE
OPERATING THIS TOOL.
• It is the responsibility of the owner to make sure all
personnel read this manual prior to using this air tool.
It is also the responsibility of the air tool owner to keep
this manual intact and in a convenient location for all
to see and read. If the manual or product labels are
lost or not legible, contact Cornwell for replacements.
If the operator is not fluent in English, the product and
safety instructions shall be read to and discussed
with the operator in the operator's native language by
the purchaser/owner or his designee, making sure
that the operator comprehends its contents.
• Always operate,inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code of Portable Air Tools (ANSI
B186.1) and any other applicable safety codes
and regulations.
• For safety, top performance and maximum durability
of parts, operate this tool at 90 psig: 6.2 bar max air
pressure with 3/4" diameter air supply hose.
• Always wear impact-resistant eye protection when
operating or performing maintenance on this tool
(users and bystanders).
• Always wear hearing protection when using this tool
(users and bystanders). High sound levels can cause
permanent hearing loss. Use hearing protection as
recommended by your employer or OSHA regulation.
• Keep the tool in efficient operating condition.
• Operators and maintenance personnel must be
physically able to handle the bulk, weight and
power of this tool.
• Keep tool out of reach of children.
• Air under pressure can cause severe injury. Never
direct air at yourself or others. Always turn off the
air supply, drain hose of air pressure and detach
tool from air supply before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool. Failure
to do so could result in injury.Whip hoses can cause
serious injury.Always check for damaged, frayed or
loose hoses and fittings, and replace immediately.
Do not use quick detach couplings at tool. See
instructions for correct set-up on page 4.
• Air powered tools can vibrate during use.Vibration,
repetitive motions or uncomfortable positions over
extended periods of time may be harmful to your
hands and arms. Discontinue use of tool if discomfort,
tingling feeling or pain occurs. Seek medical advice
before resuming use.
• Place the tool on the work before starting the tool.
Do not point or indulge in any horseplay with this tool.
• Note direction of rotation BEFORE operating this tool.
• Slipping, tripping and/or falling while operating air tools
can be a major cause of serious injury or death. Be aware
of excess hose left on the walking or work surface.
• Keep body working stance balanced and firm. Do not
overreach when operating the tool.
• Anticipate and be alert for sudden changes in motion
during start up and operation of any power tool.
• Do not carry tool by the hose. Protect the hose
from sharp objects and heat.
• Tool shaft may continue to rotate briefly after throttle
is released.Avoid direct contact with accessories
during and after use. Gloves will reduce the risk of
cuts or burns.
• Keep away from rotating end of tool. Do not wear
jewelry or loose clothing. Secure long hair. Scalping
can occur if hair is not kept away from tool and
accessories. Choking can occur if neckwear is not
kept away from tool and accessories.
• Impact wrenches are not torque control devices.
Fasteners with specific torque requirements must
be checked with suitable torque measuring
devices after installation with an impact wrench.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• This tool is not insulated against electric shock.
• This tool must not be used in explosive atmospheres.
• Do not force tool beyond its rated capacity.
•Use only impact sockets or accessories. Do not use
hand sockets or accessories.
• Use accessories recommended by Cornwell Tools.
• Do not use (or modify) the tool for any other
purpose than that for which it was designed
without consulting the manufacturer's authorized
representative.
• Do not remove any labels. Replace any damaged labels.
WARNING
WARNING: This product can expose you to
chemicals including nickel, which is known to the
State of California to cause cancer and birth defects
or other reproductive harm. For more information go
to www.P65Warnings.ca.gov.

CAT6156BP 3 rev. 7/17/18
PARTS BREAKDOWN - CAT6156BP
Only parts identified by part number above are available for purchase.
101
102
103
104
105
106
107
108
109
110
112
111
A
A
111
113
114
201
301
302
303
305
306
307
308
309
310
311
312
202
207
213
205
405
406
407
408
409
404
209 212
211
208
209
210
208
206 204
203
402
401
403
109A
Ref. # Item # DESCRIPTION QTY
101 RS91307 Hammer Case Assembly (incl #102 & 103) 1
102 RS05030 Thread Insert (incl w/#101) 4
103 RS90009 Hammer Case Bushing (incl w/#101) 1
104 RS1078105 Steel Ring 1
105 RS90006 Hammer Case Gasket 1
106 RS54010 Ex-Concentric Ring 1
107 RS1078107 Socket Retainer 1
108 RS1078108 O-Ring 1
109 RS94711 6"Anvil 1
109A RS94701 Anvil Assembly (incl. #106-109) 1
110 RS90008 Hammer Pin 2
111 RS90004 Hammer 2
112 RS90005 Hammer Frame 1
113 RS91302 Handle Unit 1
114 RS05070 Bolt Assembly 2
201 RS96901 Housing 1
202 RS90007 Rear Cover Gasket 1
203 RS91335 Rear Cover Unit (incl. with #404) 1
204 RS05020 Pin 1
205 RS969012 Clutch Housing Kit 1
206 RS90002 Reverse Valve 1
207 RS76701 Bolt Assembly 1
208 RS1734416 Steel Ball (3mm) 2
209 RS76721 Spring 2
210 RS969013 Regulator 1
Ref. # Item # DESCRIPTION QTY
211 RS02060 O-Ring 1
212 RS04180 Spring Pin 2
213 RS05090 Bolt Assembly 4
301 RS76822 Bearing (R14) 1
302 RS1078303 Oil Seal 1
303 RS900051 Front Bearing Plate 1
305 RS900041 Rotor Blades 6
306 RS900042 Rotor 1
307 RS1078310 Pin 1
308 RS900052 Cylinder 1
309 RS900043 Rear End Plate 1
310 RS00160 Bearing 1
311 RS05040 Spring Pin 1
312 RS900081 Rear Cover Gasket 1
401 RS1138401 Trigger 1
402 RS07090 Spring Pin 1
403 RS07140 Spring Pin 1
404 RS1078404 Bushing (incl. with #203) 1
405 RS1078405 Pin 1
406 RS1078406 Seal 1
407 RS1735113 Ball (6.35mm) 1
408 RS1078408 Spring 1
409 RS94706 Air Inlet 1
RSCAT6156BPLK Label Kit (not shown) 1

CAT6156BP 4 rev. 7/17/18
Drain Daily
RegulatorOilerQuick CouplerLeader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose
AIR SUPPLY
Tools operate on a wide range of air pressures. It is recommended
that air pressure of these tools measures 90 psig at the tool with
the trigger fully depressed and no load applied to the tool. Higher
pressure (over 90 psig; 6.2 bar) raises performance beyond the
rated capacity of the tool, which will shorten tool life and could
cause injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in the
air line will cause damage to the tool. Drain water from air lines
and compressor prior to running tool. Clean the air inlet filter screen
weekly. The recommended hookup procedure can be viewed in the
above figure.
The air inlet used for connecting air supply has standard 1/2" NPT.
Line pressure should be increased to compensate for unusually long
air hoses (over 25 feet). Minimum hose diameter should be 3/4" I.D.
and fittings should have the same inside dimensions and be tightly
secured.
Ensure an accessible emergency shut off valve has been installed in
the air supply line and make others aware of its location.
LUBRICATION
Lubricate the air motor daily with high quality air tool oil. If no air
line oiler is used, run 1/2 oz. of oil through the tool. The oil can
be squirted into the tool air inlet or into the hose at the nearest
connection to the air supply, then run the tool. A rust inhibitive oil is
acceptable for air tools.
WARNING: After an air tool has been lubricated, oil will discharge
through the exhaust port during the first few seconds of operation.
The exhaust port must be covered with a towel before applying air
pressure to prevent serious injury.
OPERATION
Always turn off the air supply, drain hose of air pressure and detach
tool from air supply before installing, removing or adjusting any
accessory on this tool, or before performing any maintenance on
this tool.
This impact wrench has a 4 position power dial located on the
bottom of the tool. Position 1 is the lowest power setting and
position 4 is the highest power setting. Adjust as necessary. Also
located at the rear of the tool is the directional switch. Rotate
clockwise for forward operation. Rotate counter clockwise for
reverse operation.
Soak rusted nuts in penetrating oil and break rust seal before
removing with impact wrench. If nut does not start to move in three
to five seconds use a larger size impact wrench. Do not use impact
wrench beyond rated capacity as this will drastically reduce tool life.
NOTE: Actual torque on a fastener is directly related to joint
hardness, tool speed, condition of socket and the time the tool is
allowed to impact. Use the simplest possible tool-to-socket hook
up. Every connection absorbs energy and reduces power.
NOTE: During operation, safety goggles must always be worn
to guard against flying debris (users and bystanders).
TROUBLESHOOTING
Other factors outside the tool may cause loss of power or erratic
action. Reduced compressor output, excessive drain on the air line,
moisture or restrictions in air pipes or the use of hose connections
of improper size or poor conditions may reduce air supply. Grit or
gum deposits in the tool may cut power and may be corrected
by cleaning the air strainer and flushing out the tool with gum
solvent oil or an equal mixture of SAE #10 and kerosene. If outside
conditions are in order, disconnect tool from hose and take tool to
your nearest authorized service center.
WARRANTY
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of TWO (2) YEARS from the date of original retail purchase.
Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace any part of the product(s) that proves defective by reason of improper
workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or
modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description
of the problem. The tool will be inspected and if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge, and the repaired tool will
be returned to you freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR WRITTEN,
EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY, ALL SUCH
IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED
UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST
REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE CORNWELL
PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied warranties or conditions, so the above
limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a warranty plan.