Cornwell Tools CSEES1KG User manual

Maximum Capacity ....................1,000 Lbs.
Overall Length ............................38.6"
Overall Width .............................38.6"
Overall Height...............................36"
Net Weight ............................90.4 Lbs.
Shipping Weight ........................99.2 Lbs.
SPECIFICATIONS
CSEES1KG 1 03/31/20
Manufactured to comply with the
ASME PASE-2019 Safety Standard
Copyright © Professional Tool Products, 2020
All rights reserved
OPERATING MANUAL •WARNING INFORMATION •PARTS LIST
CSEES1KG
1,000 LB.
Geared Engine Stand

CSEES1KG 2 03/31/20
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of the
device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost or
not legible, contact Cornwell for replacements. If the operator is not fluent in English, the product and safety instructions shall be read to
and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator
comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of portable automotive supporting devices are subject to certain hazards that cannot be prevented by mechanical means,
but only by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the
use and operation of the equipment who are careful, competent, trained, and qualified in the safe operation of the equipment and its
proper use. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading,
off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.
METHODS TO AVOID HAZARDOUS SITUATIONS
• Read, study, understand and follow all instructions before operating this device.
• User and bystanders must wear eye protection that meets ANSI Z87.1 and OSHA standards.
• Inspect the engine stand before each use. Do not use if damaged, altered, modified, in poor condition, or has loose or missing
components. Take corrective action before using the engine stand.
• Do not use beyond rated capacity.
• Use only on a hard level surface capable of supporting the load.
• Make sure all mounting hardware is securely tightened and setup is stable before rotating engine.
• Always use high strength SAE Grade 8 bolts for mounting engine to mounting head fingers.
• Make sure widest set of mounting head fingers are nearest the ground when mounting engine to stand.
• Assure the load is centered, balanced and secured to the mounting head and fingers. The engine's weight should be balanced within
1" of the mounting head's rotational axis.
• Adequately support the vehicle before starting repairs.
• Never loosen mounting head bolts or engine mounting bolts unless engine is supported by a crane or hoist.
• Only attachments and/or adapters supplied by Cornwell shall be used.
• Do not use stand or dolly to transport engine.
• Do not crawl under engine or place any part of your body under engine at any time.
• Do not use (or modify) this product for any other purpose than that for which it was designed without consulting the manufacturer's
authorized representative.
• Lock the wheels and/or casters before working on the engine.
• Rotate the engine using the handle or device provided.
• Release rotational locking device slowly and carefully. Off center load may make the load and handle rotate in either direction when the
rotational locking device is released.
• Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.
WARNING: This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer and
birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failure to read this manual completely and thoroughly, understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and not comply with them, and neglecting the METHODS TO AVOID HAZARDOUS SITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING
WARNING INFORMATION
CSEES1KG
1,000 LB.
Geared Engine Stand

CSEES1KG 3 03/31/20
SETUP
Please refer to the exploded view drawing on page 5 in this manual in order to identify parts:
1. First, install the casters (#6 and #7) to the front and rear legs (#1 and #15) using the hardware items (#3, #4, and #5), being sure to insert bolts from
the bottom side of caster plate.
IMPORTANT: All hardware that assembles items (#1, #11, #15, and #39) together should be assembled loosely to ensure all bolts and pins fit
through their designated holes.
2. Attach the center beam assembly (#11) to the leg assemblies (#1 and #15) using hardware items (#8, #9, and #10).
3. Next, attach one end of brace (#14) to the center beam (#11) using hardware items (#8, #9, and #10). Make sure position of brace is as shown in
diagram.
4. PIace post (#39) with gear box assembly onto base assembly as follows: Stand the post on the base and attach by passing bolt (#8) through
middle hole in the center beam assembly and welded bushing at the bottom of the post (#39). Secure with hardware items (#8, #9, and #10). Then
pass pins (#12) through the hole in the beam bracket and the hole in the rear leg assembly. Secure pins with clips (#13).
5. Attach the end of the brace (#14) to the post using the hardware items (#8, #9, and #10).
6. Now tighten all hardware that assembles items (#1, #11, #15 and #39) together.
7. Rotate the worm box (#24) so its three holes line up with the holes in the post (#39) and secure them with the hardware (#22 and #23) provided.
The worm box (#24) should be positioned as shown in the diagram.
8. Secure fingers (#16) to mounting head with hardware (#9, #10, #17, #18 and #19) provided.
9. To fold engine stand, simply remove the two pins (#12) and clips (#13), fold brace forward, and then fold post forward. The pins and clips can be
stored in open holes.
OPERATION
This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal injury
hazards. Obey all instructions to avoid possible injury or death. IMPORTANT: Before attempting to raise any vehicle, check vehicle
service manual for recommended lifting surfaces.
1. Consult the vehicle or engine manufacturer for service manuals and or technical bulletins that provide information on suggested engine mounting
tips, proper size and type mounting bolts and the engine’s center of balance. The engine’s center of balance will have to be aligned with the
rotational axis of the engine stand’s mounting head assembly.
2. Drain oil and coolant and remove clutch bell housing and flywheel from engine before mounting. Attach an engine lifting bar or sling to the engine
and secure the bar or sling to a shop crane or hoist. Slowly lift the engine from its compartment making sure no other vehicle components, wires
or hoses obstruct the free movement of the engine. Raise the engine high enough so its center of balance is close to the rotational axis of the
engine stand’s mounting head.
3. Make sure, the four mounting head fingers are loosely connected to the mounting head plate. Secure the four mounting head fingers to the bell
housing end of the engine with the appropriate bolts and washers. Reposition the mounting head, fingers and engine so the engine’s center of
balance is within one inch of the mounting head’s rotational axis. Tighten all bolts to a sufficient torque requirement that prevents any slippage.
4. Slowly lower the crane or hoist so the engine stand supports full weight of the engine. To check engine balance and secure setup of the engine
to the engine stand, slowly rotate the engine by turning the gear crank handle. If balance or setup are not stable, rotate the engine to its
original position, raise the crane or hoist so the weight of the engine is removed from the engine stand and make the correct adjustments.
After adjustments are made, tighten all bolts. This adjustment procedure may have to be duplicated several times until correct. After the setup is
balanced and secure, the lifting bar or sling can be removed from crane or hoist.
5. To remove the engine from the engine stand, connect the lifting bar or sling to the crane or hoist and raise the engine high enough to take the
weight off the engine stand. Carefully remove the bolts that connect the four mounting fingers to the engine. Be aware there will be a slight
movement of engine stand as total engine weight is transferred to crane or hoist.
6. This engine stand has a folding feature that can save space or make storage easy. Just remove both pins (#12) and their clips (#13) so the brace
(#14) and post (#39) can fit flat on top of the center beam assembly (#11). The pins and clips can be stored in the open holes.
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury
hazards. Obey all instructions to avoid possible injury or death.
1. Always store the engine stand in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any
other harmful elements. The stand must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.
2. Lubricate the wheels, casters, zerk fittings, gear and rotating shaft with a general purpose grease.
3. Every stand owner is responsible for keeping the device labels clean and readable. Use a mild soap solution to wash external surfaces of the
device. Contact Cornwell Tools for a replacement label if the device's label is not readable.
INSPECTION
Visual inspection should be made before each use of the engine stand, checking for damaged, loose or missing parts. Each engine stand must be
inspected by a manufacturer’s repair facility immediately, if subjected to an abnormal load or shock. Any stand which appears to be damaged in any
way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE until necessary repairs are made by a manufacturer’s
authorized repair facility. It is recommended that an annual inspection of the stand be made by a manufacturer’s authorized repair facility and that
any defective parts, decals or warning labels be replaced with manufacturer’s specified parts. A list of authorized repair facilities is available from the
manufacturer.
CSEES1KG
1,000 LB.
Geared Engine Stand

CSEES1KG 4 03/31/20
WARRANTY COVERAGE
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of TWO (2)
YEAR from the date of original retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option, either
repair or replace any part of the product(s) that proves defective by reason of improper workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any
unauthorized disassembly, repair, or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a
Cornwell Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include a copy of
your proof of purchase and a brief description of the problem. The tool will be inspected and if any part or parts are found to be defective in
material or workmanship, they will be repaired free of charge, and the repaired tool will be returned to you freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND
CONDITIONS, WHETHER ORAL OR WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY,
ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR
ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST REVENUES, LOST SAVINGS, LOST
PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE
CORNWELL PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of
implied warranties or conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights,
and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a
warranty plan.
CSEES1KG
1,000 LB.
Geared Engine Stand

1 Front Leg Assembly 1
2 RS8300GB02 Plastic Plug 4
3 * Lock Nut (M8) 16
4 * Washer 16
5 * Screw (M8x20) 16
6 RS8300GB06 Fixed Caster 2
7 RS8300GB07 Swivel Locking Caster 2
8 * Bolt 7
9 * Washer 11
10 * Nut (M12) 11
11 Center Beam Assembly 1
12 * Pin 2
13 * R-Clip 2
14 RS8300GB14BL Brace - Blue 1
15 Rear Leg Assembly 1
16 RS8300GB16 Finger 4
17 * Bolt 4
18 * Lock Washer 4
19 * Washer 4
20 Shaft 1
21 RS8300GB21 Grease Fitting 2
Item Part
No. No. Description Qty.
Item Part
No. No. Description Qty.
22 * Screw (M8x25) 3
23 * Lock Washer 3
24 Worm Box 1
25 Ball Bearing 2
26 Worm 1
27 Worm Box Cover (lower) 1
28 Washer 7
29 Screw (M4x6) 7
30 Worm Crank 1
31 Worm Crank Grip 1
32 * Screw (M5x10) 1
33 * Washer 1
34 Worm Gear 1
35 Flat Key 1
36 Lock Washer 1
37 Nut 1
38 Worm Box Cover (upper) 1
39 Post 1
40 Lock Pin 2
RSCSEES1KGPLK Product Label Kit (not shown) 1
All bolts and pins need to be assembled loosely to fit properly and then tightened before use.
* Available in Bolt Kit, RS8300GBBK and Worm Box Assembly, RS8300GBWBBL. Only items identified by part number are available for purchase.
16
16
14
17
17
9
9
20 21
22
23 21
24
30 40
32
33
31
34
35 36 37 38
28
25
26
25
27
28
29
10
10
11
10
39
9
29
2
2
2
2
7
7
5
5
5
5
6
6
8
8
8
8
88
8
12
12
15
3
4
3
4
3
1
4
3
4
13
10 18 19
10 18 19
10 18 19
9
9
10
9
10
10
9
9
CSEES1KG 5 03/31/20
CSEES1KG
1,000 LB.
Geared Engine Stand