Courtyard Creations TRS42GN User manual

TRS42GN
ASSEMBLY INSTRUCTIONS
ATTENTION: THIS PRODUCT IS NOT FOR COMMERCIAL USE. INTENDED FOR RESIDENTIAL USE ONLY.
PAGE 1 OF 8 COURTYARD CREATIONS INC.
E-2
Use the correct bolts as indicated. Do not tighten any of the bolts until the table is completely assembled.
Do not sit or stand on this table.
Keep children away during assembly. This item contains small parts that can be swallowed by children.
Do not use indoors or inside of any enclosure.
Retain these assembly instructions for future reference.
Installer - Leave these instructions with the owner.
Quote the following FQC NO. when contacting the service center.
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SERVICE CENTER TOLL FREE NO.
TEL: [phone]
FAX: [phone]
DANGER CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which
has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space;
such as camper, tent, car, or home.
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Warning: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury, or loss of life.
• Do not store or use gasoline or other flammable liquids or vapours in
the vicinity of this or any other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity
of this or any other appliance.
DANGER: If you smell gas:
•Shut off gas to the appliance.
•Extinguish any open flame.
•If odour continues, keep away from the appliance and immediately call
your gas supplier or your fire department.
• Installation and service must be performed by a qualified installer,
service agent, or gas supplier.
Warning: Improper installation, adjustment, alteration, service, or maintenance can
cause injury or property damage. Read the installation, operating, and
maintenance instructions thoroughly before installing or servicing this equipment.
WARNING: For Outdoor Use Only
!

E-2 PAGE 2 OF 8
Keep the appliance area clear and free from
combustible materials, gasoline, and other
flammable vapors and liquids.
Solid fuels should not be burned in this gas
appliance.
Inspect the hose before each use of the appliance.
The hose assembly must be replaced prior to the
appliance being put into operation if there is
evidence of excessive abrasion, wear, or if the
hose is damaged. The replacement hose assembly
is specified in this manual.
The burner must be inspected before each use.
The burner must be replaced prior to the appliance
being put into operation if it is evident that the
burner is damaged. The replacement burner is
specified in this manual.
The burner should always be cleaned:
Disconnect it from the appliance, use a cleaner to
remove blockages attached on the ports, and drain
the blockages from the gas inlet. A high pressured
stream of water may also be used.
Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas
control that has been under water.
This appliance is for outdoor use only in a
well-ventilated space and should not be used in
a building, garage, or any other enclosed area.
Other cylinders may be acceptable for use with the
appliance provided that they are compatible with the
appliance retention means and accompanied by
illustration(s) depicting the cylinder mounted to the
appliance utilizing the cylinder retention means and
the point of contact between the cylinder and the
retention means. The cylinder should be 12 inches
in diameter and 18 inches high. The capacity is
20lbs of propane.
If the appliance is not in use, the gas must be turned
off at the supply cylinder.
Storage of an appliance indoors is permissible only
if the cylinder is disconnected and removed from the
appliance.
Cylinders must be stored outdoors in a well-ventilated
area and out of children’s reach.
Disconnected cylinders must have a dust cap
secured at the end of the valve and cannot be stored
in a building, garage, or any other enclosed area.
The pressure regulator and hose assembly supplied
with this appliance must be used. Replacement
pressure regulators and hose assemblies must be
the ones specified in this manual.
The cylinder supply system must be arranged for
vapor withdrawal.
The cylinder used must include a collar to protect
the cylinder valve.
The Procedure for Checking for Gas Leaks:
Never test for leaks with a flame. Prior to first use, at
the beginning of each season, or every time your LP
gas tank is changed, you must check for gas leaks.
Follow these three steps:
1. Make a soap solution by mixing one part liquid
detergent and one part water.
2. Make sure that the burner is off and then turn the
gas on at source.
3. Apply the soap solution to all gas connections,
especially to the inlet/manifold pressure tap on the
gas valve after reading the pressure. Bubbles will
appear in the soap solution if the gas connections
are not properly sealed. If you have a gas leak,
tighten gas connections, turn off the gas at the
source, disconnect the fuel line from your appliance,
and call 1-877-539-7436 for repair assistance.
WARNING
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WARNING
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WARNING
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WARNING
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The LP-gas supply cylinder to be used must be:
1. Constructed and marked in accordance with the
U.S. Department of Transportation (D.O.T.)
Specifications for LP-Gas Cylinders, or the
Standard for Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission, CAN/CSA-B339 as applicable;
2. Provided with a listed overfilling prevention device;
3. Provided with a cylinder connection device
compatible with the connection for the appliance.
Locate the gas hose and make sure that it is not in any
pathways where people may trip over it or in any areas
where the hose may be subject to accidental damage.
When an appliance is for connection to a fixed
piping system, the installation must conform with
local codes or, in the absence of local codes, with
the National Fuel Gas Code, ANSI Z223.1 NFPA
54; National Fuel Gas Code; Natural Gas and
Propane Installation Code, CSA B149.1; or
Propane Storage and Handling Code, CSA
B149.2, as applicable.

PARTS LIST
FIGURE 1
Before assembly, open all of the packaged cartons.
Lay out all of the parts on a level, non-abrasive
surface. Open the hardware kit for all of the nuts,
bolts, and washers. Make sure that you have all of
the parts listed. If any parts are missing or
damaged, call the help line at 1-877-539-7436 before
returning this item to the store.
Attention:
Make sure that each bolt needed for all steps matches
the corresponding figure to ensure proper assembly.
Step 1:
Fasten the frame A (#2) and the frame B (#3) to the
rear frame (#1) by using bolts (#10). Keep the bolts
loose. See Figure 1.
Note: Parts come in more than one carton.
Note:
The labels marked “2” and “3” on the frames should
coincide with Figure 1 to ensure proper assembly.
TRS42GN-CS10-3
TRS42GN-CS04-J
TRS42GN-CS04-K
TRS42GN-CS10-9
TRS42GN-CS10-5
TRS42GN-CS05-1
REAR FRAME
FRAME A
FRAME B
BOTTOM FRAME
TABLE TOP
PART
NO. MATERIAL CODE PART Q’TY PART NO. MATERIAL CODE PART Q’TY
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
1
1
1
1
1
1
FRONT DOOR
17C40A0714001YX
BOLT M6*40
4
17C40A0705001YX
17C40A0709001YX
17KAA0101----Y4
TRA48GH-CS24-2
BOLT M6*15
BOLT M6*25
HEX. KEY WRENCH 4MM
HEX. KEY WRENCH 10MM
GLASS
SCREW ST4.8*16
CROSS BRACE
TOUCH-UP
PAINT FOR TABLE TOP
6
4
1
17KAC3101----Y3 1
1
1404046 1
17 62TCS40GKQ102 1
18 17C17A1506001YX 2
37XA4931
COVER
1
40
#10 BOLT M6*40
17TAN00030
17XAA103
LOWER CONNECTOR
UPPER CONNECTOR
1
1
9
10
1
2
3
You will need the following tools:
- Phillips Screwdriver (Not included)
- Hex. Key Wrench (See Part #13)
- Hex. Key Wrench (See Part #14)
E-2 PAGE 3 OF 8

FIGURE 2
35
7
8
5
5
3
F
FIGURE 3
A
Step 2:
Fasten the bottom frame (#4) and the cross brace (#17)
to frames (#2 and #3) by using screws (#18) and bolts
(#11). See Figure 2.
Step 4:
Insert the upper connector (#8) into the holes in the
front door (#5). Fasten the upper connector (#8) to the
frame B (#3) by using bolt (#12).
See Figure 4.
Step 3:
Fasten the lower connector (#7) to the corner of the
bottom rim of the frame B (#3) by using bolt (#12).
Then, insert the front door (#5) into the connector tab
of the lower connector (#7). See Figure 3.
Note:
The lower connector (#7) is marked with an “E”.
Note:
1) Close the front door to
ensure proper assembly.
See Illustration A.
2) When moving the appliance,
make sure that the front door
is closed.
3) Pull and slide the fastener
out when you open the door.
FIGURE 4
FIGURE 5
Step 5:
Place the table top (#6) onto the frame assembly.
Fasten them together by using bolts (#12). Make sure
that all of the bolts have been tightened completely.
See Figure 5.
Note:
The igniter valve should be facing towards the front
left side of the appliance.
25
11
2
3
18
4
11
#11 BOLT M6*25
15
#12 BOLT M6*15
15
#12 BOLT M6*15
12
12
6
E
7
3
3
5
15
#12 BOLT M6*15
83
17
12
Igniter
Valve
E-2 PAGE 4 OF 8

FIGURE 6 FIGURE 7
Step 6:
Open the front door (#5) and place the tank into the
bottom frame (#4). Secure in place by using the plastic
screw. See Figure 6.
Note:
Secure the tank in place by turning the plastic screw
clockwise as illustrated above.
Step 7:
Attach the table top (#6) to the tank by rotating
clockwise to its connector. See Figure 7.
6
Rotate
Clockwise
Caution: The Tank
must face this way.
FIGURE 8 FIGURE 9
5
4
Plastic
Screw
Step 8:
Place the glass (#15) into the steel cover.
See Figure 8.
Fire Shield
Note:
The fire shield on the
burner system must be
exposed.
Note:
The glass cannot be
exposed over top of the steel
cover surface.
15
Step 9:
Place the cover (#9) onto the table top (#6) to cover
the glass set. See Figure 9.
Note:
1. In order to protect the burner system, when the fire
is not in use and on rainy days, the cover should be
used.
2. To repair any scratches on the table top, use the
touch-up paint for table top (#16) provided.
6
9
Glass bean is also suitable for this burner systerm, if you want to burn glass bean, then please make
sure the total glass bean's weight can not exceed 12 lbs.
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E-2 PAGE 6 OF 8
SPECIFIC WARNINGS:
1) Both children and adults should be aware of the hazards of high surface temperatures and should keep their
distance in order to avoid burns and ignition of clothing.
2) Children should be under adult supervision when in the vicinity of this appliance.
3) Clothing or any other flammable materials should not be hung from or near this appliance.
4) Any guard or protective device removed for servicing the appliance must be replaced prior to use.
5) Installation and repair should be done by a qualified person. The appliance should be inspected before use
and at least annually by a qualified service technician. Frequent cleaning may be required. It is imperative
that the control compartment, burners, and circulating air passageways of the appliance be kept clean at
all times.
Read the following switch usage instructions for lighting and
to extinguish:
CARE AND MAINTENANCE:
1.Do not use aerosol polish or any other flammable
material to clean the burner while it is in use.
2.Inspect and clean the burner regularly. Use a
wire-bristle brush to clean the burner surface.
A straightened paper clip is useful to remove debris
or rust from the small burner ports.
3.Wash frame parts with mild soap and water, rinse
thoroughly, and dry completely. Do not use bleach,
acid, or any other solvents on the frame parts.
4.Inspect and tighten all of the bolts and fasteners on a
regular basis to ensure the proper performance and
safety of your appliance.
5.When not in use, we recommend that it be stored in a
dry and secure area. Always disconnect the LP gas
tank first and store it safely outside.
6.The minimum clearance from the sides, rear, and top of
unit to adjacent combustible construction: 2' (61 cm)
from the sides, 2' (61 cm) from the rear, and 5' (152.5 cm)
from the top.
7. Improper lighting operations will cause serious injury
and explosion.
Switch Usage Instruction
Step 1: Lighting
Open the igniter button and install an AAA battery
(not included), then secure the cap back on. Before
use, make sure that the control knob is in the “OFF”
position. Turn the LP cylinder gas valve to fully open
position. Press down on the control knob and turn
counter clockwise to the "LOW" position. Push in the
gas control knob all the way and hold. Continue to
press the ignition button for 15 seconds.
Step 2: Adjusting and Shutting Down
If the burner is not lit, press down the control knob
and turn clockwise to the "OFF" position. Repeat step
1 after 5 minutes. When the burner is lit, press down
the control knob and turn it to the desired heat output
position between “LOW” and “HIGH”. Press down
and turn the control knob clockwise to the "OFF"
position to shut down the appliance.
Turn off the cylinder gas valve.
Note: To extinguish the flame, push the control knob in and rotate clockwise.
TYPES OF GAS PROPANE GAS
Caution:
The gas pressure regulator provided with this appliance
must be used. This regulator is set for an outlet pressure of
11 inches water column.
Min.Gas supply for input Adj. 25 psi
Maximum Inlet Pressure 250 psi
Manifold Pressure 11 in.w.c
Gas Rating 46,000 Btu/hr
OFF/Arrêt
LOW/
Min.
HI/
Max.
ON/ Allu-
mage
OFF/ Arrêt
OFF/Arrêt
LOW/
Min.
HI/
Max.
ON/ Allu-
mage
OFF/ Arrêt
Close/
Fermer
Open/
Ouvrir
AAA

E-2 PAGE 7 OF 8
Very hot while in operation!
Never lean over the appliance while it is in use.
Do not touch the stone or the spark guard while
the appliance is in operation. Wait until the
appliance has cooled down after use.
Failure to comply with these instructions
may result in serious bodily injury.
WARNING
!
Use of your appliance
causes carbon residue
to build up on the glass
inhibiting the airflow and
leading to a more yellow
flame. Stir up the glass
regularly to remove these
deposits and to maintain
a blue flame.
Step 3 Step 4
SAFETY INSTRUCTIONS
This outdoor appliance is not intended to be
installed in or on recreational vehicles and/or boats.
1. Only use the regulator with hose assembly
supplied with your appliance. A replacement
regulator with hose assembly must be the one
specified in this manual.
2. Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
requalified at each filling.
3. Never fill the gas tank beyond 80 percent full.
Have your propane gas dealer check the release
valve after every filling to ensure that it remains
free of defects.
4. Always keep LP gas tanks in an upright position.
Do not store (or use) gasoline or other flammable
vapours and liquids in the vicinity of this appliance.
5. LP gas tanks not connected for use must NOT be
stored inside of the appliance or in the vicinity of
this or any other gas appliance.
6. Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank in a garage or any
other indoor location. Always disconnect the LP
gas tank first and store it safely outside.
7. LP gas tanks must be stored outdoors in a
well-ventilated area and out of children’s reach.
Disconnected LP gas tanks must not be stored in
a building, garage, or any other enclosed area.
8. When your appliance is not in use, the gas must
be turned off at the gas tank.
9. The regulator with hose assembly should be
inspected before each use. If there is excessive
wear, any abrasions, or if the hose is cut, it must
be replaced prior to use of the appliance.
10. Keep the gas regulator hose away from hot
surfaces. Avoid unnecessary twisting of the
hose. Visually inspect the hose for cuts, cracks,
excessive wear, or damage prior to each use of
the appliance. If the hose is damaged DO NOT
use the appliance. Call 1-877-539-7436 for an
authorized replacement hose.
11. Never allow children to play near your appliance.
Warranty
•This product is covered by Courtyard Creations Inc.'s. one–year limited warranty.
•Proof of purchase (dated register receipt) is required for warranty claims.
•It remains the customer’s responsibility for freight and packing charges to and from the service center.
Instructions for lighting and shutting down
the appliance:
1. Read instructions before lighting.
2. Press down the control knob to " LOW ", at the
same time push in the ignition button and keep
the button depressing for 15 seconds.
3. If the burner is not lit, press down the control
knob and turn clockwise to the "OFF" position.
Repeat from step 2 after 5 minutes.
4. Adjust flame to desired height with the control
knob.
Yellow
Blue
Incorrect
Flame
Correct
Flame
The store where you made your purchase
does not stock parts for this item.
If you need parts,
whether they are missing or damaged,
STOP!
Missing A Part?
No Need To Go Back To
The Store
Call us between 9:00 AM and 4:30 PM
Eastern Time Monday through Friday
For further assistance,
please visit us at
[email protected]
Call Toll Free:
TEL: [phone]
FAX: [phone]
READ THESE INSTRUCTIONS COMPLETELY BEFORE STARTING ASSEMBLY
SEPARATE AND IDENTIFY ALL OF THE PARTS,MAKING SURE THAT
YOUHAVE ALL OF THEPARTSLISTED.
IF YOU DO NOTLOCATE ALL OF THE PARTS LISTED, INSPECT THE
PACKING MATERIAL FOR SMALL PARTSTHAT MAYHAVEBECOME
SEPARATED DURING SHIPMENT.
IF YOU EXPERIENCEANY DIFFICULTY DURING ASSEMBLYOR IF ANY
PARTS ARE MISSING OR DAMAGED,CALL THE HELP LINE AT
1-877-539-7436 BEFORERETURNING THIS ITEM TO THE STORE.
PROVIDE THEFOLLOWING INFORMATION WHEN CALLING:
1-MODEL NUMBER OF THEPRODUCT.
2-PARTNUMBER AND MATERIAL CODE OF THE PARTFROM THE PARTS
LIST.
MOST PROBLEMS CAN BERESOLVED WITHOUT RETURNING THIS
PRODUCT TO THERETAILER.

INSTRUCTIONS FOR REMOVING THE TANK
E-2
FIGURE B
Step B:
Remove the tank from the tank support
assembly and through the tank fastener.
See Figure B.
Note:
To replace the tank, repeat Step 6 and Step 7
in the assembly instructions.
FIGURE A
Counter-clockwise
Plastic
screw
NOTE:
Keep this manual for future reference.
NOTE:
You must make periodic checks to
ensure that all connections are secured.
CARE INSTRUCTIONS
PAGE 8 OF 8
Step A:
To remove the fuel supply hose from the tank,
rotate counter-clockwise. See Figure A.
Note:
Close the valve tightly before removing the tank.