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Craftsman 38872 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
JCRAFT$1qAWJ
6.0 HORSEPOWER
21" MULTI-CUT
ROTARY LAWN MOWER
Model No.
917.388721
• Safety
•Assembly
•Operation
•Maintenance
•Espa_ol
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsrnan
Warranty ................................................. 2
Safety Rules ....................................... 2-4
Assembly ................................................ 5
Operation ............................................ 6-9
Maintenance Schedule ....................... 10
Maintenance ................................... 10-13
Product Specifications......................... 11
Service and Adjustments................ 13-14
Storage ........................................... 14-15
Troubleshooting ............................. 16-17
Repair Parts .................................... 34-41
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated,and tuned up according to the operating and maintenance instructionsin
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn dudng normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this productis in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
varyfrom state tostate.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
thro.wing,objects. Failure to observe the fallowing safety instructionscould result in
senous mlury or death.
I, GENERAL OPERATION o
•Read, understand, and follow all
instructionson the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controlsand the
proper use of the machine before
starting.
•Do not put hands or feet near or under •
rotatingparts. Keep clear ofthe
discharge opening at all times.
•Only allow responsible individuals, who
are familiarwith the instructions,to •
operate the machine.
•Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
• Be sure the area isclear of other •
people before mowing. Stop machine if
anyone enters the area. 2
Do not operate the mower when
barefoot or weedng open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in
place.
See manufacturer's instructionsfor
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
•Stop the blade(s) when crossinggravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
•Shvt the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
, Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
•Disengage the self-propelled mecha-
nism or ddve clutchon mowers so
equipped before starting the engine
(motor).
• If the equipment should start to vibrate
abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally awarning of
trouble.
•Always wear safety goggles or safety
glasses with side shieldswhen
operating mower.
II. SLOPE OPERATION
Slopes are a major factor related toslip
and fall accidents which can result in
severe injury.All slopes require extra
caution. If you feel uneasyon a slope, do
not mow it.
DO:
•Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing directionon slopes.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
, Do not trim near drep-offs, ditches or
embankments. The operator could lose
footing or balance.
•Do not tdm excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
IlL CHILDREN
Tragicaccidents can oecur if the operator
isnot alert to the presence of children.
Childrenare often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children outof the trimmingarea
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and while walking backwards,
look behind and down for small
children.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
•Never make adjustments or repairs
with the engine (motor) running.
Disconnect the spark plug wire, and
keep the wire away from the plug to
prevent accidental starting.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never attempt to make wheel height
adjustments while the engine (motor) is
running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Do not change the engine governor
setting or overspeed the engine.
. ALook for thissymbol to point out
" importantsafety precautions. It means
CAUTIONIt[ BECOMEALERTIU YOUR
SAFETY IS INVOLVED.
A WARNING: In order to prevent acci-
dental starting when setting up, transport-
ing, adjustingor making repairs, always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
AWARNING: Engine exhaust, some of its
constituents,and certain vehicle compo-
nents containor emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
A.WARNING: Battery posts,terminals and
related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birthdefects or other reproductiveharm.
Wash hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot dudng
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and
service centers. Most Sears stores can also order repair partsfor you, when you
provide the model number of your lawn mower. Some of these accessories may not
apply toyour lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
GRASS CATCHERS _GRASS CATCHERS
FOR FOR
REAR DISCHARGE S)DE DISCHARGE
LAWN MOWERS LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
STABILIZER
GAS CANS
Read these instructionsand this manual
in its entirety beforeyou attempt to
assemble or operate your now lawn
mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE inthe
engine.
Your now lawn mower has been as-
sembled at the factory with the exception
of those parts leR unassembled for
shipping purposes. All parts such as nuts,
washers, belts, etc., necessary to com-
plete the assembly have been placed in
the parts bag. To ensure safe and proper
operationof your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end comers of carton
and lay end panel down fiat.
3, Remove all packing matedals except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorouglyfor additional
loose parts.
HOWTO SET UPYOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefullyso
as not to pinch or damage control cables.
1. Raise handles until lower handle
section locks into place in mowing
position.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten beth handle
knobs.
3. Remove handle padding holding
operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted
foryour mowing comfort. Refer to"AD-
JUST HANDLE" in the Service and
Adjustments section of this manual.
Operator
conbrolbar
Lift
position
Lower handle
TO INSTALL ATTACHMENT$
Your lawn mower was shipped ready to
be used as a mulcher. Toconvert to
bagging or discharging, see =TO CON-
VERT MOWER" in the Operation section
of this manual.
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER, Compare the illustrationswith your lawn mower to familiarize yourself
with the locationofvarious controls and adjustments. Save this manual forfuture
reference.
These symbols may appear on your lawn mower or In literature supplied with the
product, Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
ine zone control cable
Starter handle
Grass
Gasoline filter cap
Engine oil cap with dipstick
Primer
Muffler
Air filter
Mulcher doo
IMPORTANT: This lawn mower is shipped Wheeladjuster
WITHOUT OIL OR GASOLINE in the engine. (oneachwheel)
MEETS CPSC SAFEW REQUIREMENTS
Sears rotary walk-behind power lawn mowers conformto the safety standards of the
American National Standards Institute and the U,S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Operator Presence Control Bar- must Primer -pumps additionalfuel from the
be held down to the handle to start the carburetor to the cylinder for use when
engine. Release to stop the engine, starting a cold engine.
Mulcher door - allows conversion to Starter Handle -usedfor starting the
discharge or bagging operation, 6 engine,
Theoperationofanylawn
mowercanresultinforeign
objects thrown into the
eyes, which can result in
severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower
or performing any adjustments or repairs.
We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed isnot
adjustable.
ENGINE ZONE CONTROL
_,CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury.Do not under any
circumstancesattempt to defeat the
function of the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bsr which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut end lower
wheels for high cut. Adjust cuttingheight
to suityour requirements. Medium
positionis best for most lawns,
•To change cuttingheight, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setf_ng,
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positionedbetween the
pratetabs.
Lower Wheels for High Cu_
Raise Wheels for Low Cut Le er
TO CONVERT MOWER
Your lawn mower was shipped ready to
be used as a mulcher. Toconvert to
bagging or discharging:
REAR BAGGING
• Lift rear door of the lawn mower and
place the grass catcher frame books
onto the door pivot pins.
•To convert to mulching or discharging
operation, remove grass catcher and
close rear door.
Pivc.t " Rea_ Grass
catcher
handle
Catcher frame hook
SIDE DISCHARGING
•Rear door must be closed.
•Open mulcher door and install dis-
charge deflector under guard as
shoWn.
•Mower is now ready for discharging
operation.
• To convert to mulchingor bagging
operation, discharge deflector must be
removed and muicher door must be
dosed.
SIMPLE STEPS TO REMEMBERWHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1, Grass catcher installed,
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Side discharge deflector installed.
A,CAUTION: Do not run your lawn
mower withoutrear door closed or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
7
Open mulcher door
Discharge
defiector---,..,._...,.,.,__.
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the
fur| line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate reading. To read proper level,
tightenengine oil cap, then remove itto
read the dipstick.
3. Reinstatl engine oil cap and tighten.
• Check oil level before each use. Add
oil if needed. Fill to full line on dipstick,
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
NOTE: Before filling fuel tank, remove
and discard the debris plug that is inside
the tank.
•Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that
can be usedwithin 30 days to assure
fuel freshness.
_I_WARNING: Experience indicatesthat
alcohol blended fuels (called gasehoi or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it ran untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner productsin the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottomof gas tank
fillerned<. Do not overf_l. Wipe off any
spilled oil or fuel. Do not store, spillor
use gasoline near an open flame,
Gasolinefiller cap Engineoil
(Discarcldebris /cap
8
TO_TART ENGINE
NOTE: Due to protectivecoatings on the
engine, a small amount of smoke may be
present during the initial use of the
productand should be considered
normal.
1. To start a cold engine, push primer
three (3) times beforetrying tostart.
Use a firm push. This step is not
usually necessary when starting an
engine whichhas already run far a few
minutes.
2. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do notallow starter
rope to snap back.
TO STOP ENGINE
• To stop engine, release operator
presence control bar,
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over pdming may cause
floodingand engine will not start. If you do
floodengine, wait a few minutes before
attempting to start and do not repeat
priming steps.
MOWlNGTIPS
• Under certain conditions,such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings, It may also be necessary to
reduce ground speed and/or run the
fawn mower over the area a second
time.
•For extremely heavy cutting,reduce the
width of cut by ovedapp'mgpreviously
cut path and mow slowly.
• For better grass bagging and most
cuttingconditions, the engine speed
should be set in the fast p(_ition.
•Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
•Keep top of engine around starter clear
and clean of grass clippingsand chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse intothe
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutUngaction of the blades.
•Avoid cuttingyour lawn when it iswet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjustthe lawn mower
cutting height so that the lawn mower
cutsoff only the top one-third of the
grass blades. If the lawn is overgrown it
will be necessary to raise the height of
cut to reduce pushingeffort and to keep
from overloading the engine and
leaving dumps of mulched grass. For
extremely heavy mulching, reduce your
width of cut, mow slowly and raise
the rear of the lawn mower one wheel
adjuster setting higher than the front.
•Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
larto the first cut path.
•Change your cutting pattern from week
to week. Mow north to southone week
then change to east towest the next
week. This will help prevent matting
and graining of the lawn.
MA, rE.,NCESCNEDU'E
AS YOU COMPLETE _/"__'_2 _0_"__'_ .....
REGULAR SERVICE
Check for Loose Fasteners _ _/
Clean/Inspect Grass Catcher i
!t,/ V' t,/
(_fEquipped)
i clean Lawn MOwer t/' _/
O clean Under Drive Cover
(power-Propelled Mowers) IV/
Check ddve bell] ulleys
E (Power_Propell_lPaowe rs) I_'
Check/Sharpen/Replace Blade ¥/_
Lubrication Char _
Clean Baltery/Rechar_
Electric Star Mowers 11/' 11_4
ECheck Engine Oil Level
N Change Engine OII fell,z
G Clean AJrFilter I_ z
I Inspect Muffler
NClean or Replace Spark Plug V/
E Replace Air Filter Paper cartridge Mez
1-ChangernoceoRenwhen cperating underabeery bad or inhigh _t;*_entter_pefatufee=.
2*Servicent_e ellen whereopecatlngin dkty(x 6tmtyco_Ji_ons.
3* _ bladn mm'e often wl',enn m,,vinginsandy sc*l,
4-Ch_ge 48 hou_ at end _f e,eaec_,
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
unit,
All adjustments in the Service and
Adjustmentssection of this manual
should be checked at least once each
season,
•Once a year, replace the spark plug,
clean or replace air filter element and
check blade for wear. A now spark
plug and clean/new air filter element
assure proper air-fuel mixture and help
your engine run better and last longer.
• Follow the maintenance schedule in
this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRI-
CATION CHART").
LUBRICATION CHART
(_ eachwheel)
Engine oil
Mulcher
doorhinge
pin
Rear door
hinge
10
(_ Handle bracket mounting pins
(_) Spray lubricant
_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease
plastic wheel bearings, viscous lubri-
cents willattract dust and dirtthat will
shorten the life of the self-lubricating
bearings. If you feel they mustbe
lubricated,use only a dry, powdered
graphite type lubricant sparingly.