Craftsman 3one 917.252580 User manual

SEAl, S ®
MODEL NUMBER 917.252580 OWNER'SMANUAL
oAssembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
_,AUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers _
IMPORTANT; THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual
arrd on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine_
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
• Be surethe area is clear ofother people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
• Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place
• Slow down before turning.
• Never leave a running machine unattended. Always turnoff
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light
•Do not operate the machine while under the influence of
alcohol or drugs
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into
a trailer or truck.
n. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO: Mow up and down slopes, not across_
• Remove obstacles such as rocks, tree limbs, etc_
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine_ Tall grass can hide obstacles_
• Use slow speed. Choose a low gear'so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counte_A,eights to improve stability.
•Use extra care with grass catchers or other attachments.
These can change the stability of the machine_
° Keep all movemertt on the slopes slowand gradual Do not
make sudden changes in speed or direction_
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
stope_
DO NOT:
•Do not turnonslopes unless necessary, and then, turnslowly
and gradually downhill, if possible_
•Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass_ Reduced traction could cause
sliding_ j
Do not try tostabilize the machine by puttingyour foot onthe
ground.
•Do not use grass catcher on steep slopes.
Ul. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children.. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them_
Keep children out of the mowing area and under the watchful
care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate tile machine
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care inhandling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run amachine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices Check their proper
operation regularly.
•Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage. Allow machine to cool before
stodng_
Stop and inspect tile equipment if you strike an object.
Repair, if necessary, before restarting
Never make adjustments ol repairs with the engine running_
Grass catcher components are sub ect to wear, damage, and
deterioration, which could expose moving parts or alow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary_
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them_
° Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out impor-
tant safety precautions, It means
CAUTIONIII BECOME ALERTIII YOUR
SAFETY IS INVOLVED.
ACAUTION: Always disconnect spark plug
wire and place wire where it can not contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
2

CONGRATULATIONS on your purchase of a Sears
Tractor. it has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance_
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917,252580
SERIAL
NUMBER
DATEOFPURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIRCAT ONS
HORSEPOWER: 15 5
GASOLINE CAPACITY 3r5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API'SF/SG): SAE 10W_30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 40 PINTS
W/O FILTER: 35 PINTS
=
_PARK PLUG: CHAMPION RCt2YC
(GAP: ,040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD:
1st 11
2nd 1,5
3rd 2 3
4th 3 5
5th 4 5
6th 5 7
REVERSE: 1,8
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSUBILITnES
oRead and observe the safety rules
Follow a regularschedule in maintaining, caring forand
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)
Other states may have similar laws, Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)
LIMRTED TWO YEAR WARRANTY ON CRAFTSMAN RiDiNG EQUmPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship
This Warranty dues not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
UMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN*HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179
3

=FABLEOF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION .......................................................... 11-15
MAINTENANCE SCHEDULE ..................................... 16
SERVICE AND ADJUSTMENTS ........................... 20-24
STORAGE ................................................................... 25
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS -TRACTOR ................................ 30-47
REPAIR PARTS -ENGINE .................................... 48-53
PARTS ORDERING/SERVICE ............... BACK COVER
iNDEX A
Accessories ......................................................5
Adjustments:
Brake .............................................................22
Carburetor ..........................................24
Mower
Frent-To-Back ..............................21
Side-To-Side ...................................21
Throttle Control Cable .....................24
Air Filter, Engine ...........................................18
Air Screen, Engine ............................... 19
Assembly .......................................................7-10
B
Battery:
Charging ..............................................8
Cleaning ...........................................................17
Starting with Weak Battery ........... 23
Storage ........................................................25
Terminals ...................................... 17
Belt: Motion Drive
Removal/Replacement ........... 22
Mower Belt(s)
Removal/Replacement ........... 22
Blade:
Sharpening ................................ 17
Replacement .......................................17
Brake Adjustment ..........................................22
C
Carburetor Adjustment ................................24
Controls, Tractor ......................................12
Customer Responsibilities .................16-19
Engine:
Air Filter..............................................18
Air Screen ..........................................19
Cooling Fins ..................................19
Engine Oil ............................ 14,18
Fuel Filter ................................................19
Spark Plug(s) ....................................19
Tractor:.
Battery ...................................... 17
Blade .....................................................17
Lubrication Chart .............................16
Ma#rtenance Schedule ............. 16
Tire Care ..............................9,17,23
Transaxle ......................................18
Cutting Height, Mower ................................13
E
Electrical:
Interlocks and Relays .........................23
Schematic ................................................29
Widng Diagram ............................. 30
Engine:
Air Filter .......................................... 18
Air Screen ........................................ 19
Cooling Fins .................... :................19
Oil Change ..........................................18
Oil Level ...................................................14
Oil Type ....................................... 14,18
Preparation ............................................14
Repair Parts .....................................48-53
Starting ..............................................15
Storage ..............................................25
F
Filter:
Air Filter .......................................... 18
Fuel .................................................... 19
Fuel:Type ............................................. 14
Storage ........................................... 25
Fuse ..............................................................23
H
Hood Removal/Installation ......................23
L
Leveling Mower Deck ..................................21
Lubrication:
Chart .....................................................16
Engine ......................................................18
M
Maintenance Schedule ...............................16
Mower:
Adjustment, Front-to-Back ........... 21
Adjustment, Side-to-Side .......................21
Blade Replacement ................... 17
Blade Sharpening ................................17
Cutting Height ..........................................13
Installation .............................................20
Operation ..............................................14
Removal .............................................20
Mowing Tips .................................................15
Muffle[ .........................................................19
Spark Arrester. ....................................3,38
O
Oi!: Cold Weather Conditions ........ 14,18
Engine ..................................................18
Storage ........................................................25
Operation .................................................11-15
Operating Mower ......................................14
Options:
Accessories ................................... 5
Spark Arrester ......................... 3,38
P
Parking Brake ................................... 12-13
Parts Bag ............................................ 6
Pads, ReplacementJRepair ...............30-47
Product Specifications .................................3
R
Repair Parts ........................................30-47
S
Safety Rules ....................................................2
Seat .....................................................................8
Service and Adjustments ................20-24
Carburetor .............................................24
Fuse ................................................ 23
Hood Removal/Installation ..............23
Motion Drive Belt
Removal/Replacement ..............22
Mower Belt(s)
Removal/Replacement ........... 22
Mower Adjustment
Front-to-Back .......................... 21
Side-to-Side ............................... 21
Mower Removal/Installation ........ 20
Tire Care ....................................8,17,23
Slope Guide Sheet965
Spark Plug(s) ....................................... 19
Specifications ...................................................3
Starting the Engine ..............................14-15
Steering Wheel .............................................7,23
Stopping the Tractor .......................... 13
Storage ..........................................................25
T
Throttle Control Cable Adjustment ........24
Tires ................................................ 9,17,23
Troubleshooting Chart .......................26-27
Transaxle ............................................................t8
W
Warranty ................................................... 3
Wiring Diagram ....................................... 30
Wiring Schematic ....................................29
4

ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE
SPARK PLUG
MAINTENANCE
GAS CAN ENGINEOIL FUEL STABILIZER AIR FILTER
%BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor Many ofthese are listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that ere available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawn Ta-
pered 2.5-inch steel spikes mounted on lO-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn Two Permanex containers hold
30-gallon plastic bags
BLIMPER protects front end of tractor from damager
CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 Ib. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or3 puIFbehind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped,
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to390 Ibs. of weight Rounded
edges prevent harm to tuff. Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar, (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet]heavy snow_ Mounts easily with simple pin
arrangement Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers
SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-
ing easy, Broadcast spreaders are also useful for granular de-
icers and sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 5hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue, Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tracton Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling., without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility_ Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 Ib weighL
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Shoulder Bolt
5/16-18
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 G_
(1) Large
Fiat Washer
(3)
O Tinnerman
Clips
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Locknut 3/8-24
Q
(1) Locknut 5/16-18
(2) Screws
#10 x 5/8 (2) Lock
Washers
#10
(2) Weld Nuts #10
(2) Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers
9/32 x 5/8
x 16 Ga_
®
(2) Hex Nuts 1/4-20
(2) Lock
Washers 1/4
Parts packed separately in carton
Steering
Wheel
Seat
Mulcher
Plate
OwneCs Manual
C1
Video
Cassette
Pads Bag
Parts bag contents not shown full size
©
(2) Shoulder (2) Center-
Bolts lock Nuts
Assemblies
Steering
Wheel
Insert
(2) Gauge
Wheels
(_) (2)Washers 3/8x 7/8 x 14 Gauge
I Steering
Extension
Shaft
Steering Wheel
Adapter
(2) Keys
Slope Sheet
6
Steering
Sleeve

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed
(2) 7/16" wrenches
(1) 1/2" wrench
(I) 9/16" wrench
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
3/4" Socket w/drive ratchet
Tire pressure gauge
Phillips Screwdriver
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL
= Check for any additional loose parts or cartons and
remove_
BEFORE ROLLING TRACTOR OFF
SKmD
ATTACH STEERING WHEEL (See Fig. 1)
PREASSEMBLE SLEEVE TO STEERING WHEEL
(See Fig. 1 Inset)
Install sleeve retainer clips, evenly spaced around
steering wheel hub, with formed tabs toward the out-
side of hub.
Press or lightly tap retainer clips fully onto steering
wheel hub
Press steering sleeve fully onto steering wheel hub and
clips,
ASSEMBLE EXTENSION SHAFT
, Slide extension shaft onto lower steering shaft, Align
mounting holes in extention and lower shafts and
install 5/16 hex bolt and IocknuL Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22FT LBSTORQUE.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
SLEEVE
jADAPTER EXTENSION
SHAF!"
5116 HEX BOLT
STEERING
SLEEVE
FIG. 1
Slide steering wheel adapter onto steering shaft exten-
sion
• Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.
•Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
• Snap steering wheel insert into center of steering
wheel.
•Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID
7

ASSEMBLY
TO ROLL TRACTOR OFF SKID (See Fig. 7)
. Raise attachment lift lever to its highest position_
o Release parking brake by depressing clutch/brake
pedal
Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid.
• Remove banding holding discharge guard up against
tractor.
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
•Lift hood to raised position_
°Open terminal access doors, remove terminal protec-
tive caps and discard.
• if this battery is put into service after month and year
irrdicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer', lock washer and hex
nut as shown. Tighten secure¥
• Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
.Close terminal access doors_
Use terminal access doors for:
° Inspection for secure connections (to tighten hard-
ware)_
° inspection for corrosion.
°Testing battery.
• Jumping (if required)_
oPeriodic charging_
DISCARD TERMINAL LOCK FLAT
PROTECTIVE CAP HEX WASHER WASHER
NUT
TERMINAL ,"_
ACCESS
DOOR
HEX
'BOLT
POSITIVE
(RED)
CABLE
NEGATIVE
(SLACK)
CABLE
VENTHOLE
(KEEP CLEAN)
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
° Remove cardboard packing on seat pan_
Place seat on seat pan and assemble shoulder bolt,,
°Assemble adjustment knob and flat washer loosely.
Do not tighten_
• Tighten shoulder bolt securely_
°Lower seat intooperating position and sit on seat.
o Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down,
°Get off seat without moving its adjusted position_
o Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
\
ADJUSTMENT
KNOB
FIG. 3
FLAT WASHER
8

ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled.. See '`TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See '`TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
Assemble gauge wheels with tractor on a flat level surtace_
° Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
o With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 Iocknut and
tighten securely.
, Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING
BRACKET
3/8-16
LOCKNUT""-- _"
3/SWASHER
GAUGE WHEEL"
FIG. 4
BOLT

LY
INSTALL MULCHER PLATE (See Figs.5 & 6)
= Install two latch hooks to mulcher plate using sclew,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down_
• Tighten hardware securely.
.Raise and hold deflector shield in upright position.
° Place front of mulcher plate ovel front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower', Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation,
DEFLECTOR
SHIELD
FIG. 6
LATCH
HOOKS
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher piate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory,
WELD NUT
FRON
HOOK POINTS
DOWN
LOCK
WELD WASHER
NUT
\_ SCREW
LATCH
HOOK HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER WELD
NUT
FIG. 5
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEA SE REVIEW THE FOLL0 WING CHECKL IST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely_
#" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)..
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers..
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function_ Operate them before you start the engine_
,/ Be sure brake system is in safe operating condition_
10

OIPIERATION
These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
L
HIGH LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
®SI
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
11

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save
this manual for future reference.
ATTACHMENT LIGHT SWITCH
CLUTCH SWITCH POSITION
AMMETER IGNITION
SWITCH
POSITION
THROTTLE/
CHOKE CONTROL LIFT LEVER
PLUNGER
CLUTCH/BRAKE
PEDAL
ATTACHMENT
LIFT LEVER
PARKING BRAKE
LEVER
HEIGHT
ADJUSTMENT
KNOB
GEARSHIFT
LEVER
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute_
ATTACHMENT CLUTCH SWITCH - Used toengage mower
blades or other attachments mounted to your' tractor_
ATTACHMENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
HEIGHTADJUSTMENT KNOB - Used to adjustthe mower
height.
LIGHT SWITCH - Turns the headlights on and off.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
GEARSHIFT LEVER - Selects the speed and direction of
the tractor.
IGNITION SWITCH - Used to start and stop the engine,
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position
THROTTLE/CHOKE CONTROL - Used for starting and
controling engine speed,
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position,
12

OPERATmON
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractorisequipped with an operator presence sensing
switch When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
= Depress clutch/brake pedal into full "BRAKE" position
and hold,
Place parking brake lever in"ENGAGED" position and
release pressu re from clutch/brake pedal. Pedal should
remain in "BRAKE" position Make sure parking brake
will hold tractor secure.
STOPPING (See Fig. 8)
MOWER BLADES +
• Move attachment clutch switch to "DISENGAGED"
position,
GROUND DRIVE -
Depress clutch/brake pedal into full "BRAKE" position.
° Move gearshift lever to neutral (N) position+
ENGINE -
° Move throttle control to slow () position.
NOTE: Failure to move throttle control to slow 0 position
and allowing engine to idle before stopping may cause
engine to "backfire".
o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use+
Never use choke to stop engine+
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas+
++,+to oomJ
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc+
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle,
Operating engine at less than full throttle reduces the
battery charging rate+
o Full throttle offers the best bagging and mower perfor-
mance+
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position+
• Move gearshift lever to desired position.
oSlowly release clutch/brake pedal to start movement,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE+
ATTACHMENT
THROTFL_ CLUTCH SWITCH
CHOKE PUSH-INTO PULL-OUTTO
CONTROL "DISENGAGE .... ENGAGE"
_EIGHT
ADJUSTMENT
KNOB_
"BRAKE"
POSITION GEARSHIFT
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
PARKING
BRAKE
"DISENGAGED .... ENGAGED"
POSITION POSITION
FIG. 8
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.
Turn knob clockwise ((_d) to raise cutting height
• Turn knob counterclockwise (_'_)to lower cutting
height+
The cutting height range isapproximately 1-1/2" to 4" The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
° The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height,
13

OPERATION
TO TRANSPORT
TO OPERATE MOWER (See Fig. 9)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine_
= Select desired height of cuL
o Lower mower with attachment lift control
• Start mower blades by engaging attachment clutch
control
•TO STOP MOWER BLADES -disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire gross catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH
SWITCH PULL-OUT
TO"ENGAGE" ATTACHMENT
LIFT LEVER
HIGH POSITION
PUSH-IN /_
TO"DISENGAGE"
DISCHARGE
GUARD
FIG. 9
TO OPERATE ON HILLS
I,_ CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
• Choose the slowest speed before starting up or down
hills_
• Avoid stopping or changing speed on hills.
° If slowing is necessary, move throttle control lever to
slower position.
•Ifstopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
°Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement..
•To restart movement, slowly release parking brake
and clutch/brake pedal.
• Raise attachment lift to highest position with attach-
ment lift control.
oWhen pushing or towing your' tractor, be sure gearshift
lever is in neutral (N) position.
o Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be sure hood isclosed and
secured to tractor. Use an appropriate means oftying hood
to tractor' (rope, cord, etc.).
BEFORE STARTING THE ENGBNE
CHECK ENGINE OiL LEVEL (See Fig. 14)
° The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
o Unthread and remove oil fill cap/dipstick; wipe oil off_
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
•For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this rnanual).
•To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
* Fill fue! tank_ Use fresh, clean, regular unleaded
gasoline_ (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or'
carburetor cleaner products in the fuel tank or permanent
damage may occur_
&I
CAUTION: Fill to bottom of gas tank |
filler neck. Do not overfill. Wipe off any I
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
*Make all turns slowly 14

OPERATmON
TO START ENGINE (See Fig. 9)
When starling engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine
• Depress clutch/brake pedal and set parking brake.
, Place motion control lever in neutral (N) position.
•Move attachment clutch to "DISENGAGED" position.
o Move throttle control lever to choke (JXJ)position for
cold engine start. For warm engine start, move throttle
control to fast (,{_) position.
•Insert key into ignition and turn key clockwise te"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute If engine does not start after
several attempts, move throttle control to fast (_)
position, wait a few minutes and try again
When engine starts, slowly move throttle control lever
to desired running speed
° Allow engine to warm up for a few minutes before
engaging drive or attachments.
IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) - AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)
MINUTE BY PLACING MOTION CONTROL LEVER IN
NEUTRAL (N) POSITION AND RELEASING CLUTCH/
BRAKE PEDAL.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual
MOWING TIPS
Tire chains cannot be used when the mower housing is
attached to tractor
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
° The left hand side of mower should be used for trim-
ming_
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine.. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns unt
finished (See Fig 10).
, If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing_
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used
f
1
f
c---"
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE
•The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
Avoid cutting your lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11)_ For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly
Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east towest the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
15
FIG, 11

CUSTOMER RESPONS BNL TMES
F,LL,NDATES
._;'/_.._"_,_" SERVICE DATES
CheckBrakeOperation _#' 6/
CheckTirePressure _
3" ChockforLooseFasteners _ _7
RSharpen/Replace MowerBlades 6#°4
LubricationChart 6/ ie"
CheckBatteryLevel/Recharge _6
i 0 CleanBatteryandTerminals I_' I6#4
a CheckTransaxleCooling 6#t
Adjust Blade Belt(s) Tension _s
AdjustMotionDriveBelt(s)Tension _#'5
Check Engine Oil Level _ 6#4
ChangeEngineOil 6#4 _1,2,3
CleanAirFilter _i'e2
N CleanAirScreen _2
G Inspect Muffler/Spark Arrestor
IReplaceOil Filter(If equipped) _,2
N CleanEngineCoolingFins _2
ReplaceSparkPlug _ _'
ReplaceAir FilterPaperCartridge _2
RepLaceFuelFilter 6#"'
1-Change more often when operating under a heavy toad or inhigh ambient lemperatures
2,,Service more often when operating in dtrty or dusty conditions
3 - if equipped with otl filter, change oil every 50 hours
4 - Replace blades more olten when mowing In sandy soil
5 - If equipped with adjustable system
6 Not requited If equipped w_th mthntenance-free battery
7-Tighten front axle pivot bolt to 35 ft -Ibs maximum
DOnot ovedighten
GENERAL RECONIMENDATeONS
The warranty on this tractor does riot cover items that have
been subjected to operator abuse or negligence,. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season_
LUBRICATION CHART
(_ SPINDLE ZERK (_)
(_ "FRONT WHEEL(_)
BEARING ZERK BEARING ZERK
Once a year you should replace the spark plug, clean
or replace air' filter, and check blades and belts for
wear. A new spark plug and clean air filter assure (_ CLUTCH
proper air-fuel mixture and help your engine run better PIVOT(S)
and last longer.
BEFORE EACH USE
•Check engine oil level.
• Check brake operation.
,, Check tire pressure.
• Check for loose fasteners.
PIVOTS
(_SAE 30 OR lOW30 MOTOR OIL
(_GENERAL PURPOSE GREASE
(_)REFEB TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSmBIL TIES
TRACTOR
Always observe safety rules when performing any mainte*
nance.
BRAKE OPERATION
If tractor requires more than six (5) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'q'o ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)
TIRES
Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp,, Re-
place bent or damaged blades,
BLADE REMOVAL (See Fig. 12)
• Raise mower to highest position to allow access to
blades.
Remove hex bolt, lock washer and flat washer securing
blade.
° Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
oTighten bolt securely (30-35 Ft. Lbs torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED
NOTE: We de not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE MANDREL
TRAILING EDGE
LOCK WASH
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An
unbalanced blade wilI cause excessive vibration and even-
tual damage to mower and engine
o The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower
= To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade The lobes of
the center hole may appear to be centered, but are not..
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
oKeep battery and terminals clean.
o Keep battery bolts tight.
° Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual)
°Recharge at 6-10 amperes for 1 hour°
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
•Remove terminal guard.
, Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of
baking soda to one gallon ofwater_ Be careful netto get
the soda solution into the cells.
° Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
° Coat terminals with grease or petroleum jelly,
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
17

CUSTOMER RESPON$1BILJTmE$
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip frern wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
-20" 0" 30" 32 ° 40" 60 ° 80 °
-30_ -20_-10' O" 10" 20° 30" 40=
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oil after' the first two hour's of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation_ Tighten oil fill
cap/dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Fig 14)
Determine temperature range expected before oil change
All oil must meet API service classification SF or SG.
• Be sure tractor is on level surface.
,Oil will drain more freely when warm.
°Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil
• Remove drain plug
•After oil has drained completely, replace oil drain plug
and tighten securely.
= Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and restthe oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
AIR FILTER (See Fig. 14)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season_ Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions,
° Remove knob and cover_
= Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge
o Wash it in liquid detergent and water.
° Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
Gently tap the flat side of the paper cartridge to dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge,
Replace a dirty, bent, or damaged cartridge.
• Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
. Reassemble air cleaner, wing nut, cover and tighten
knob securely
AIR CLEANER
COVER
FOAM
PRE-CLEANER
AIR
AIR CLEANER
BASE
OIL FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
FIG. 14
18

CUSTOMER RIESPONSIIB L TIES
CLEAN AiR SCREEN (See Fig. 14)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary_ Make sure the cooling shrouds are
reinstalled
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re_
moved will cause engine damage due to overheating
ENGINE OIL FILTER (See Fig. 15)
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year_
• Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).
° Remove oil filter and wipe off filter adapter.
Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter.
Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
• Fill crankcase with new oil (See '`TO CHANGE EN-
GINE OIL" in this section of this manual). For approxi-
mate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual
• Start the engine and check for oil leaks.. Correct any
leaks before placing engine into full operation.
OIL FILTER I
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual
IN-LINE FUEL FILTER (See Fig. 16)
The fuel _ter should be replaced once each season.. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line
sections.
o
°
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline
CLAMP
FUEL FILTER
FIG. 16
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine life
FIG. 15
19

SERVMCE AND ADJUSTMENTS
_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
oDepress clutch/brake pedal fully and set parking brake.
°Place gearshift lever in neutral (N) position.
oPlace attachment clutch in "DISENGAGED" position.
oTurn ignition key "OFF" and remove key,
•Make sure the blades and all moving parts have completely stopped.
°Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TO REMOVE MOWER (See Fig. 17)
Mower will be easier to remove from the right side of tractor
°Place attachment dutch switch in "DISENGAGED"
position_
• Move attachment lift lever forward to lower' mower to its
lowest position
Roll belt off electric clutch pulley
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs,
Disconnect front links from deck by removing retainer
spnngs
Raise lift lever to raise suspension arms, Slide mower
out from under' tractor
IMPORTANT: IF AN ATTACHMENT 03"HER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS
TO INSTALL MOWER (See Fig. 17)
• Raise attachment lift lever to its highest position
o Slide mower under tractor with discharge guard to right
side of tractor.
•Lower' lift lever to its lowest position,.
Install mower in reverse order of removal instructions,
SUSPENSION ELECTRIC
CLUTCH
PULLEY FRONT
LINK
SPRINGS
(BOTH SIDES)
RETAINER
SPRING
ANTI-SWAY BAR ",=,f
RETAINER
SPRINGS
(BOTH SIDES)
FIG. 17
2O