Craftsman 917.255430 User manual

[
S_FA/ PS
OWNER'S
MANUAL
MODEL NO,
917.255430
Caution:
Read and follow
alnlS_nfe_YuRtUIo_s
12.5 HP IC
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
•Assembly
• Operation
• Customer Responsibilities
• Service and Adjustment
• Repair Parts
mL i iiiiiii ii iii iiil,lm Ul Pml, IH_H_m
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJ ECTS.
FAILURE TO OBSERVE TH E FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
\\\
I. GENERAL OPERATION
•Read understand, and fellow all instructionsinthe manual
and on the mach ne before starting,.
• Only allow responsible adults who are familiar with the
instructone,to operate the roachne.
oClear the area of objects such as recks toys wire etc.,
which could be picked up and thrown bythe blade.
• Besurerhe areaisclearofother peoplebeforemowing. Stop
machine ifanyone enters the area.
• Never carry passengers,.
• Donotmew inreverse unless absolutelynecessary, Always
look down and behind before and while backing.
• Be aware efthe mower discharge direction and do notpoint
it at anyone. Do net operate the mower without either the
entire grass catcher or the guard in place,
•Slowdown before turning.
°Never teavea running machine unattended. Alwaysturn off
blades, set parking brake, step engine, and remove keys
before dismounting.
°Turn off blades when not mowing.
oStop engine before removing grass catcher or unclogging
chute,
°Mew only indaylight er good artificial light.
= Do not operate the machine while under the influence of
alcohol or druge_
o Watch for traffic when epersting near or creasing roadways°
o Use extracare when loading or unloadingthe machine into
a trailer er truck,
I1. SLOPE OPERATION
Slopes are a majorfactor related to loss-of-control and tipover
accidents, which can result in severe injury er death. All slopes
raquire extracaution. Ifyoucannotbackupthe slopeorifyoufeel
uneasy on it, do not mow it.
DO:
• Mew up and down slopes, not across,.
o Remove obstacles such as recks, tree limbs, etc.
•Watch for holes, ruts, or bumps° Uneven terrain could
overturn the machine. Tallgrass can hide obetacles_
•Use slew speed. Choose a lowgear sothat you will nothave
to step er shift while on the slope.
.Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stabiiity_
•Use extra care with grass catchers or ether attachments.
These can change the stability ofthe machine.
°Keep all movement on the slopes slewand gradual Do not
make sudden changes inspeed or direction..
,Avoid starting or stepping on a slope. If tires lose traction,
disengage the blades and proceed slowly straightdownthe
slope..
DO NOT:
•Donot turn onslopes unlessnecessary, andthen,turnslowly
and gradually downhill, ifpossible.
•DOnot mew near drep-offs, ditches, or embankments. The
mower could suddenly turn over ifa wheel isover the edge
of a cliff er ditch, er if an edge caves in.
• Do not mow on wet grass,. Reduced traction could cause
sliding.
oDonot try tostabilize the machine byputting yourfoot onthe
ground
oDo net use grass catcher on steep slopes..
Iil. CHILDREN
Tragic accidents can occur if the operatoris not alert to the
presenceofchitdren_Childrenare often attractedtethemachine
and the mowing act_vity.Neverassume that children will remain
where you lastsaw them_
•Keepchildrenoutofthe mowing area and underthe watchful
care of anotherresponsible adult.
•Be alert and turn machine off ifchildren enterthe area.
• Before and when backing, look behind and down for small
children.
-Never carry children. They may fall off and be seriously
injuredor interfere with safe machine operation.
•Never allow children to operatethe machine.
•Use extracare when approaching blind corners, shrubs,
trees, or other objectsthat may obscure vision°
IV. SERVICE
° Useextracare inhandlinggasoiine and otherfuels. They are
flammableand vapors are explosive_
Use only an approvedcontainer.
Never remove gas cap or add fuel with the engine
running° Allow engine to cool before refueling. Do not
smoke.
Never refuel themachine indoors.
Never stere the machine or fuel container insidewhere
there isan open flame, such as a water heater.
•Never run a machine insidea closed area°
•Keep nuts andbelts especiaUyblade attachment belts,tight
and keep equ pmentin good conditiom
• Never tamper with safety devices. Check their proper
operation regularly,
°Keep machinefreeof grass leaves orotherdebrisbuiid-up.
Ctean oil or fuel spillage. Allow machine to cool before
storing.
° Step and inspect the equipment if you strike an object.
Repair,ifnecessary, beforerestarting.
•Never make adjustments or repairswith the engine running,.
•Grasscatchercomponents are subjecttowear, damage, and
deterioration, which could expose moving parts or allow
objects te be thrown, Frequently check components and
replacewith manufacturer's recommended partslwhen nec-
essary.
•Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and usaextra caution when servicingthem,
=Check brake operation frequently. Adjust and service as
required°
ii= i = I,H ,
Look for this symbol to point out impor-
tant safety precautions, it means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
IIHll H ,i,,
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental startinl] when setting up,
transporting, adjusting or making
repmrs.

CONGRATULATIONS on your purchase of a Sears
. _'ractor, It has been designed, engineered and manu-
fi_ctured to give you the best possible dependability and
r_erformance.
_hould yeu experience any problem you cannot easily
remedy, p_ease contact your nearest Sears Service
Department. We have competent, well-trained techni-
cians and the proper tools to service or repair this unito
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES
MODEL
NUMBER 9t7.255430
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement isavailable on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety ruleso
• Fellow a regular schedule inmaintaining, caring for and
using your unit,
°Fellow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: I2,5
GASOLINE CAPACITY: 5 QUARTS
UNLEADED REGULAR
OIL (3.0 PINTS): SAE 30 (Above 32°F)
5W-30 (Below 32°F)
SPARK PLUG (GAP 030 tN ): CHAMPION RJ-19LM
STD361458
VALVE CLEARANCE: INTAKE .005 - .007 IN o
EXHAUST °009- .011 IN
GROUND SPEED: FORWARD
1st 1.10MPH
2nd 1.40MPH
3rd 2 00 MPH
4th 300 MPH
5th 420 MPH
6th 5.00 MPH
REVERSE: 150 MPH
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FToLBS
WARNING: This unit is equipped with an internal combus-
tion engine and should not be used on or near any unim-
proved forest-covered, brush*covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state Iaws (if
any)° If a spark arrester is used, it should be maintained in
effective working order by the operator°
tn the state of California the above is required by law
(Section 4442 of the California Public Resources Code)_
Other states may have similar tawso Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears wifi repair or replace, free of charge, any parts found to be defective in material or
workmanship,
This Warranty does notcover:
• Expendable itemswhich become worn during normal use,such asblades, spark plugs, air cleaners and belts
°Tire replacementor repair caused by puncturesfrom outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessarybecause of operator abuse, negligence, improperstorage or accident or thefaiiure to maintainthe
equipment according to the instructionscontained inthe owner's manuai.
• Riding equipment used forcommercial or rentalpurposes
LIMITED 90 DAY WARRANTY ON BA'i'rERY
For 90 days from date of purchase,if any battery includedwith this riding equipment proves defective in materialor workmanship
and our testingdetermines the batterywill not hold a charge, Sears will reptacethe battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
, =HH n' ,'1, nHHn,,nm= =,n'
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 14-17
WARRANTY ................................................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................. 4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY ................................................................ 7-9
MAINTENANCE SCHEDULE ......................................
SERVICE AND ADJUSTMENTS ............................ 18-_
REPAIR PARTS - TRACTOR ................. ;............... 28-,_:___
REPAIR PARTS - ENGINE ..................................... 4_
PARTS ORDERING/SERVICE ................... BACK PA_=_
INDEX
A
Accessories ............................................ 5
Adjustments:
Brake ............................................ 20
Carburetor ........................................23
Mower
Front*To-Back ......................... 19
Side-To-Side ........................... 19
Throttle Control Cable ................. 23
Air Filter, Engine ................................... 16
Air Screen, Engine ................................ 17
Assembly .................................................. 7-9
B
Battery:
Charging ............................................. 8
Cieaning ....................................... 15
Installation ........................................ 9
Levels ....................................... 8,15
Preparation ...................................... 8
Starting with Weak Battery .......... 21
Storage .......................................... 24
Terminals ....................................... ! 5
Belt: Motion Drive
Removal/Replacement ........... 20
Mower Blade Drive
Removal/Replacement .............20
Blade:
Sharpening ..................................... 15
Replacement ................................. 15
Brake Adjustment ................................ 20
C
Carburetor Adjustment ....................... 23
Controls, Tractor .................................... 10
Customer Responsibilities .....................14-17
Engine:
Air Filter ........................................16
Air Filter Foam Pro-Cleaner .... 16
Air Screen, Engine .................. 17
Batter,.#........ :............................ 15
........... Cooling Fins, Engine ................ 17
Engine Oil ................................ 16
Fuel Filter ................................ 17
Spark Plugs .............................. 17
Tractor:
Blade .......................................... 15
Lubrication Chart ..................... 14
Maintenance Schedule ............. t 4
Fire Care ........................... 8,15,21
Cutting Height, Mower ........................... 11
E
Electrical:
Interlocks and Relays .................. 22
Schematic ........................................ 27
Wiring Diagram ..................................28
Engine:
Air Filter ........................................ 16
Air Fitter Foam Pre-Cieaner ..........16
Air Screen ........................................ 17
Cooling Fins, Engine ........................17
Oil Change .........................................16
Oil Level .......................................12,16
Oil Type .............................................16
Preparation ........................................12
Repair Parts ..................................44-48
Stadin g .............................................13
Storage .......................................... 24
r
Filter:
Air Filter .......................................... 16
Air Filter Foan 're-Cleaner ........ 16
Fuel .............................................. 17
Fuel:Type .......................................................t2
Storage ............................................ 24
Fuse ..................................................... 22
H
Hood Removal/installation ....................22
L
Leveling Mower Deck ............................ 19
Lubrication:
Chart .................................................... 14
M
Maintenance Schedule ................................14
Mower:
Adjustment, Front4o-Back .............19
Adjustment, S}de4o-Side ............. t9
Blade Sharpening .......................... 15
Blade Replacement ...................... 15
Cutting Height ............................... 11
.... tnstallatidri _,,,,;:- _._--..-,, r_.o_..__._l-8 -
Operation ....................................... 12
Removal ...................................... 18
Mowing Tips ......................................... 13
Muffler ...................................................... t 7
Spark Arrestor ........................... 3,38
0
Oil:
Cold Weather Conditions ....... 12,16
Engine ............................................ 16
Storage .............................................24
Operation ...................................... 10-1
Operating Mower ....:........................... 1
Options:
Accessories ..................................... 5
Spark Arrester .......................... 3,3 8
P
Parking Brake ................................. t0-1 1
Parts Bag .............................................. 6
Pads, Replacement/Repair ............ 28-4._
Product Specifications ........................... _E_
R
Repair Parts ...................................... 28-4.,_
S
Safety Rules ............................................. 2
Seat ....................................................... 8
Service and Adjustments .............. 18-23
Carburetor ................................... 213
Fuse .............................................. 21_
Hood Remova!/Instaliation .......... 22
Motion Drive Belt
Removal/Replacement ........... 20
Mower Blade Drive Belt
Removal/Replacement ........... 20
Mower Adjustment
Front- to-Back ........................ 19
Side-to-Side ............................ 19
Mower Removal .......................... 18
Tire Care ............................. 8,15,21
Slope Guide Sheet ............................. 51
Spark Plugs ......................................... 17
Specifications ....................................... 3
Starting the Engine ........................ 12-13
Steering Wheel ................................. 7,21
Stopping the Tractor ............................ 11
Storage ................................................ 24
T
Throttle Control Cable
Adjustment ................................... 23
Tires.................................................... 8,15,21
Troubleshooting Chart .................... 25-26
Transaxle:
Repair Parts ........................... 42-43
W
Warranty ................................................ 3
Wiring Diagram ................................... 28
Wiring Schematic ............................... 27
4

Jiiiiil,lll,, ,i i,,i ,,i, iii i lrllll i iii ii iiii
ACCESSORIES AND ATTACHMENTS
........................... , ,,,,, ,,,,,,,
,i, ,11 iii i,i i,,111
"Theseaccessories and attachments wereavailablewhenthe tractorwas purchased_They are alsoavailable atmost Searsretail outlets,
"catalog and service centers. Most Sears stores can order these items for you when you provide the model number ofyour tractor°
ENGINE
SPARKPLUG MUFFLER AIRRLTER GASCAN ENGINEOIL STABILIZER
MAINTENANCE
BLADES BELTS
%
PERFORMANCE
Sears offers a widevariety of attachmentsthat tit yourtractor.Manyof theseare listedbelowwith briefexplanations of howthey can help
you_ This list was current atthe time ofpublication; however,it may changein future yea[s - more attachments may be added, changes
may be made in these attachments, or some may no longer be availableor fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitchesor conversion kits(those that do are indicated) and are designed for easy
attaching and detaching,
PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, neater looking lawn. Two Permanex
containers hold 30-gallon plastic bags°
LAWN SWEEPERS letyou collect grass clippings and Ieaves.
LAWN VAOS forpowerful collectionof heavygrassclippings and
leaves. Wand attachment to pick up debris in hard-to-reach
ptaces_
CARTS make hauling easy° Vadety of sizes available_
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tightdrum holdsupto 390Ibs,.ofweight,.Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SPREADERISEEDERS make seeding, fertilizing, and weed
killing easy. Broadcast spreaders are also useful for granular
de-icers and sand.
CORING AERATOR takes small plugs out ofsoit to allow mois-
ture and nutrients to reach grass roots° 36-inch swath. 24
hardened steei coring tips° 150 lb, capacity weight tray.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2,.5-inchsteel spikes mounted on 10-inch diameter discs
puncture holes insoil at close intervalsto let moisture soak in.
Steel weight tray for increasedpenetration.
MULCH RAKE/DErHATCHER loosens soiland flipsthatchand
matted leavesto lawnsurfacefor easypickup, Twentyspringline
teeth. Usefutto preparebareareasforseeding. Avaitableforfront
or rear mounting,
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying when pulling and hand held wand for spot
spraying. Wand has adjustabfe spray pattern. For applying
herbicides, insecticides,fungici_Sl and_liCl_idfertilizers.
SNOW BLADE for snow removal only. 14-inch high, 42-inch
w deblade clears 38-inch pathwhen angled left or right. Raises,
lowers with side lever° Adjustable skids; replaceable, reversible
scraper bar. (Usewithtirechains, wheelweights, or rear drawbar
weight.)
SNOW'rHROWERhas40-inchswath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement, Discharge chute adjusts from tractor seat° 6-inch
diameter spout discharges snow 10 to 50 feet. L_t controlled at
tractor seat. (Use with chains, wheel weights, or rear drawbar
weight,)
TIRE CHAINS are heavy dutyi closely spaced extra-large cross
linksgive smooth ride,outstanding traction.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removalordozingheavy materials, in pairs_(30 lbs..each.)
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABSplastictop; clear plasticwindshield offers360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Removevinyl and windshields for useas sun protector
insummer. (Catalog only_)
Optional accessories for tractor cab: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
cautionlightfor mounting on cab top_ (Catalog only.)
TRACTOR COVER protects tractor from weather. Made of
Evolution 3 fabric (water-repellent, extremely breathable, light
weight soft non-abrasive, pliable in all temperatures, durable,
stain/tear/punctureres stant, wi notshr nkor stretch.) (Catalog
only.)
TILLER has5hp engineand36-inch swathtoprepare seed beds,
cult{vale,and compost garden residue, Tiller has itsown built-in
lift anddepthcontrolsystemand doesNOT require asleeve hitch.
Fits any lawn, yard, or-gardentract0r_ Simply hook [_pto the
tractor drawbar and go!

Ul i
CONTENTS OF
Parts Bag contents shown full size
i
©(2) Sheet
Metal
Screws
#10-16 x t/2
(1) Large Flat Washer
(1) Shoulder Bolt 5/16-18
(1) Loeknut 3/8-24
('1) Hex Bolt t/2q3 x 't
(¢
(1) Lock Washer 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
....i1,1, n ..... PAC
Parts packed separately in carton
,lUUlninnl I
Steering
Wheel
Owner's Manual
Seat ÷
i'----
Battery acid
Battery
i1,1................
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers 9/32 x 5/8 x 16 Gauge
@
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
iii un,ll, I
Steering
Boot
t I
II
E I
E I
I I
= I
Parts Bag
(2) Keys
I
t
I
Ba_eecaps"
and Instructions
15° Slope Sheet
0
Steering
Bushing
_L_ II_)l! Steering
' _ " Wheel
Steering Wheel Insert
Adapter
Parts bag contents not shown full size

i1,11..................... i, nunlHl"l'll"l'l i i i i, ,iqll
ASSEMBLY
'.'our new tractor has been assembled at the factory with exce n of those parts left unassembIed for shipping pu rposes.
To ensure safe and proper operation of your tractor, atl parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed,
(1) 5/16" wrench
(2) 7/16" wrenches
(t) 1/2" wrench
(1) 3/4" wrench
9/16" wrench
Screwdriver
Utility knife
Tire pressure gauge
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6).
° Cut from top to bottom, alonglinesonatlfourcorners
of carton and lay pane s flat.
° Check for any additional loose parts or cartons and
remove°
BEFORE ROLLING UNYT OFF SKID
ATTACH STEERING WHEEL (See Fig, 1)
°Slide the steering bushing over the steering shaft.
o Raise steering shaft forward until screw holes in dash
line up with steering bushing, install two (2) sheet
metal screws and tighten securely.
• Position steering boot over steering shaft.
. Place tabs of steering boot over tab slots in dash and
push down to secure.
° Slide steering wheel adapter onto upper steering shaft,,
° Position front wheels of the tractor so they are pointing
straight forward,
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
° Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
° Snap steering wheel insert into center of steering
wheel.
. Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES 1NSKID THAT MAY PUNCTURE TIRES WHERE
UNiT iS TO ROLL OFF SKID.
INSERT
3/8-24HEXLOCKNUT
_LARGEFLATWASHER
_STEERINGWHEEL
ST EERIN G-_..._ _,_.. SCREW
WHEEL
ADAPTER_. t'_ TABS
STEERING_ f_/iJ
BOOT
STEERING
(ASSEMBLY TAB
POSITION) HOLE
t
//
/,
STEERINGSHAFT .........., ,
(SHIPPINGPOSITION) .....
SLOT
FIG. 1
TO ROLL UNIT OFF SKID (See Fig. 6)
°Raise attachment tift lever to its highest position,
° Release parking brake by depressing clutchtbrake
pedal,
. Place gearshift lever in "NEUTRAL" position,
• Roll unit backwards off skid.
° Remove banding holding discharge guard up against
tractor,

BLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATI'ERY (See Fig. 2)
iiillN, ,ll,i ii ii CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally incontactwith battery acid.
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructionsincluded with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
Your unit has abattery charging system whichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend itslife.
•See instructionspacked with vent caps in parts bag.
-Fill battery with acid Fill each cell untilit reaches the
bottom of the vent wells Do not overfill
-Allow battery to stand and settle for at least thirty
minutes. After standing, check the level of acid_ If
below the vent wells, add more acid until the correct
level is reached.
While battery isstanding (after adding acid) and later,while
battery is being charged, continue with assembly of unit°
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE..
•Charge battery at a rate of 6 amperes for 1 hour., Use
a 12 volt battery charger. Observe all safety precau-
tions required for battery charging.,
•Check the acid level after the battery is charged, If the
acid has fallen below the correct level, add distilled or
iron free water.
° Install the vent caps to cover the vent wells,. Wash the
top of the battery with water to remove any acid, then
wipe dry,
oCheck battery case for leakage to make sure that no
damage has occurred in handling.
,Dispose of excess battery acid_ Neutralize acid for
disposal by adding it to four inches of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
•Follow instructions on how to install batte_: ".................
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
, Remove cardboard packing on seat pan.
• Place seat on pan and assemble shoulder bolt
°Assembleadjustment bolt, Iockwasherand flat washer
Ioosely_ Do not tighten_
• Tighten shoulder bolt securely
• Lower seat into operating position and sit on seat°
° Slide seat untila comfortable position isreached which
allowsyouto press clutch/brake pedal allthe way down
(See Fig.,6),
•Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment bolt securely°
SEAT
SEAT PAN
SHOULDER
BOLT
ADJt
BOLT
FIG. 3
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes_ Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure PSI shown in"PRODUCT SPECI-
FICATION on page 3 of this manual
CHECK DECK LEVELNESS
Forbest cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
CUT AWAY VIEW
VENT WELL
BATTERY
CELLAClD
LEVEL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly°
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted_ See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
FIG. 2 8

..................... ,,, ,,,, i_ i i,,,
iii ..........inASSEMBLY
,i.... i1,11,1,
INSTALL BATTERY (See Figs. 4 & 5)
......................... i i,ii iii,
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
................. ii ,,,
•Lift seat to raised position.
•Open battery box door°
•Be sure battery drain tube is attached to battery box.
•Lower battery into battery box with battery terminals
toward front of unit.
•First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown° Tighten securely.
°Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely_
• Close battery box door.
Open battery box door for:
-inspection for secure connections (to tighten hard-
ware).
•Inspection for corrosion.
°Testing battery.
•Jumping (if required)°
•Periodic charging.
BATTERY
BOX DOOR
(NEGATIVE)
BLACK
GROUNDING
CABLE
POSITIVE(+) TERMINAL NEGATIVE(-)TERMINAL
FIG. 4
BATTERY
BOX
VENT CAPS
FIG. 5
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THEBESTPERFORMANCEAND SA TISFACTION FROM
THIS QUALITY PRODUCT,
PLEASE REVIEW THE FOLLOWING CHECKLIST,"
,/ All assembly instructions have been completed.
J' No remaining loose parts in carton°
#" Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinftated at the factory).
•/Be sure mower deck is properly leveled side-to-side!
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling),
V" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW-TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
#' Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with atl controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparethe i__ustrati_nswithy_urtract_rt_fami_iarizey_ur_e_fwiththe__cati_ns_fvari_us__ntr__sandadjustments` Save
this manual for ftdure reference°
A'I'rACHMENT
CLUTCH LEVER IGNITION UFT LEVER
SWITCH PLUNGER
UGHT SWITCH A'n'ACHMENT
LIFT LEVER
THROTTLE/CHOKE
CONTROL
CLUTCH/BRAKE MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
PARKING
GEARSHIFT
LEVER
FIG. 6
Sears tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor°
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Usedfor declutching and brak..
ing the tractor and starting the engine,.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER; Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position°
IGNITION SWITCH:Used forstartingana st615pliigthe
engine,
10

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage.. Always wear safety .glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend wide vision safety
mask for over the spectacles or standard safety glasses, available at Sears Retail or
Catalog stores,
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
•Depress clutch/brake pedal into full "BRAKE" position
and hold.
•Place parking brake lever in "ENGAGED" position and
releasepressure from clutch/brake pedal Pedalshould
remain m "BRAKE" positiOn.r Make sure parking brake
will hold vehicle secure° "DISENGAGED"
POSITION
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
PARKING
BRAKE
"ENGAGED"
.GEAR-
SHIFT
LEVER
POSITIONCLUTCH/BRAKEPEDAL PARKINGBRAKE
"DRIVE"POSITION "DISENGAGED"POSITION
FIG. 7
STOPPING (See Fig. 7)
MOWER BLADES -
o Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE ................
•Depress clutch!brake pedal into full "BRAKE" position.
• Move gearshift lever to "NEUTRAL" position,
ENGINE -
= Move throttle control to "SLOW" position..
NOTE; Failureto move throttle control to "SLOW" position
and allowing engine to idle before stopping may cause
engine to "backfire".
•Turn ignition key to "OFF" position and remove key.
Always remove key when leaving vehicle to prevent
unauthorized use.
•Never use choke to stop engine. 11
NOTE: Under certain conditions when unit is standing idle
with the engine running, hot engine exhaust gases may
cause "browning" of grass.. To eliminate this possibility,
always stop engine when stopping unit on grass areas.
i ii ::::::::::::::::::::::: ii,,, ,, ,i,,,
i& CAUTION; Alwaysstop unitcompletely,
as described above, before leaving the
operator's position; to empty grass
catcher, etc,
n u :::::::::::::::::::::: H H, i,,i,
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle°
•Operating en_]ineat less than full throttle reduces the
battery charging rate,
•Full throttle offers the best bagging and mower per-
formance,,
TO MOVE FORWARD AND BACKWARD (See
Fig. 6)
The direction and speed of movement iscontrolled by the
gearshift lever..
°Start tractor with clutch/brake pedal depressed and
gearshift lever in "NEUTRAL" position.
• Move gearshift lever to desired position..
°Slowly release clutch/brake pedal to start movement..
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL UFE OF YOUR
TRANSAXLEo
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The position of the attachment lift lever determines the
cutting height.
°Grasp lift lever°
°Press plunger with thumb and move lever to desired
position,
The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not rUnning. These heights are approximate ....
and may vary depending upon soil conditions, height of
grass and types of grass being mowed°
• The average lawn should be cut to approximately
2-1/2 inches during the cool season and to over 3
inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth°
•For best cutting performance, grass over 6 inches in
height should be mowed twice° Make the first cut
relatively high; the second to desired height.

OPERATIO
...................................... i , i , ii, i i i
TO OPERATE MOWER (See Fig. 8)
Your unit is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutchengaged will
shut offthe engine.
•Select desired height of cut.
-Start mower blades by engaging attachment clutch
control°
oTO STOP MOWER BLADES- Disengage attachment
clutch control.
_) AUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
o If stopping isabsolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake,
°Move gearshift lever to 1st gear and be sure you have
allowed room for tractor to roll slightly as you restart
movement.
°'Torestart movement, slowly release parking brake and
clutch/brake pedal
•Make all rums slowly.
TO TRANSPORT
•Raise attachment lift lever to highest position.
° When pushing or towing your unit, be sure gearshift
lever is in "NEUTRAL" position.
°Do not push or tow unit at more than five (5) MPH.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION "ENGAGED"
POSITION
ATTACHMENT
LIFT LEVER
HIGH POSITION
LOW
POSITION
RUNNER
DISCHARGEGUARD
FIG. 8
TO OPERATE ON HILLS
hills with slopes greater than 15°and I
do not drive across any slope, !
- Choose the slowest speed before starting up or down
hills.
° Avoid stopping or changing speed on hills.
° If slowing is necessary, move throttle control lever to
slower position.
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL (See Fig. 13)
°The engine in your unit has been shipped, from the
factory, already filled with summer weight oil.
°Check engine oil with unit on level ground.
•Remove oil fill dipstick and wipe clean, replace and
screw cap tight, wait for afew seconds, remove and
read oil level If necessary, add oil until "FULL" mark
on dipstick is reached. Do not overfill°
°For cold weather op,?,rationyou should change oil for
easier starting (see 'OIL VISCOSITY CHART' in the
Customer Responsibilities section of this manual)
= To chan_e engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
°Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline willincreasecarbon
and lead oxide deposits and reduce valve life)o
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gaschol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetorare
empty. Use fresh fuel next season,1 See Storage Instruc-
tions for additional information Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur,
CAUTION: Fill to bottom of gas tank !
filler neck. Do not overfill. Wipeoffany I
spilled oil or fuel. Do not store, spill or J
use gasoline near an open flame. I
12

......... , ,i,,,,,,,,i, ,i, ,,,,,,,,,r,,ll
OPERATION
iii ii i i i,,i,,i ......................................... ii ""Mr I' '11'1'1 .........I' L',,'1
MOWING TIPS
TO START ENGINE (See Fig. 7)
When starting engine for the first time or if engine has run
out of fuel, it wiil take extra cranking time to move fuel from
the tank to the engine.
°Depress the clutch!brake pedal and set the parking
brake.
•Place gearshift lever in "NEUTRAL" position_
°Move attachment clutch to "DISENGAGED" position.
•Move throttle control lever to "CHOKE" position for
cold engine start, For warm engine start, move throttle
control to "FAST" position_
•Insert keyinto ignition and turn keyclockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to "FAST posi-
tion, wait a few minutes and try again.
°When engine starts, move throttle control to desired
position.
•Allow engine to warm up for a few minutes before
engaging drive or attachments_
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32° F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
•Tire chains cannot be used when the mower housing
is attached to unit
•Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the nJnner (See Fig. 8).
•The left hand side of mower should be used for trim-
ming.
•Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine This wilt result in a more even distnbution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc_ After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 9)
Kf
................. ,ILI,LI I I , II,II
.......:,.: ;,,j
FIG. 9
•If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
°Do not mow grass when it is wet. Wet grass wilt plug
mower and leave undesirable clumps_ Allow grass to
dry before mowing.
•Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
•.When operating attachments, se!.ect a ground speed
that will suit the terrain and give best performance of
the attachment being used.
13

_A' NTENANCE SCHEDULE _____ lr
AS YOU COMPLETE ........
REGULAR SERVICE _" _ _ _Y _,_ SERVICE DATES
,,,Ch,eokBrakeOperation
Check Tire Pressure if
TCheck for Loose Fasteners if I_
RSh_a_en_en/RepiaceMower Biades _4 '
C Lubrication Chart ..............................,,,,,'..... {if I_ ............. --
_Check Ba!tery Level/Recharge ................._ , ,
0Clean Battery and Terminals 6_ $f
R Check Transmission Cooling t_#....
Adjust Blade Belt(s) Tension ................... Ks .........
Adjust Motion Drive Belt(s) Tension _
,,, ,,,,,,, ,, : :
Check Engine Oil Levef ,, _
Change Ea,g,!,n,e,,O,!,!......... V _ _t2,3i 6#_
EClean Air Filter ,, _2,,I ...............
NClean Air Screen 6#'2
GInspect Muffler/Spark Arrestor _4'
I Replace Oil Filter (if equipped) 1_1,2 ,,,
"ciean Engine Cooling Fins ' ' 6f2
ReplaceSpa,kPIUg
ReplaceAirFilterPaper Cartridge _2
Replace Fuel Filter _'
1 - Change mere oltan when operaling under a heavy load or In high ambient temperatures,
2 - Service more olten when operaling In dlily or dusty condllioos 3- I! equipped wllh oil tilter, change oil every 50 hours,
4-Replace blades more o/Len when mowing tn sandy soil,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have (_
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season..
• Once a year you should replace the sparkplug, clean (_
or replace air filter, and check blades and bells for CLUTCH
wear,, A new spark plug and clean air filter assure PIVOT(S)
proper air4uel mixture and help your engine run better
and tast longer.
5- If equipped wl|h adjustable system
LUBRICATION CHART
BEARING ZERK
ZK@
BEARING ZERK
IINE(_)
BEFORE EACH USE
•Check engine oil level,
•Check brake operation,
• Check tire pressure_
°Check for loose fasteners
(_) SAE 30 OR IOW30 MOTOR OIL API *SG
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMERRESPONSIBILITIES "ENGINE" SECTION
IMPORTANT." DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW_
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14

CUSTOMER iHHHH, ,,,H
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If unit requires more than six (6) feet stopping distance at
high speed in highest gear, than brake must be adjusted°
(See "TO ADJUST BRAKE" in Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual),.
°Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage-
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 10)
oRaise mower to highest position to allow access to
blades.
• Remove hex bolt, lock washer and fiat washer secur-
ing blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten bolt securely (30-35 FtoLbs. torque)°
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT
TREATED.
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced. MANDR L
..,., (JACKSHAFT)
BLADE _ASSEMBLY
TRAILING
%....... EDGEUP
FLATWASHER
LOCKWASHER
HEXBOLT(GRADE8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 10
PONSiBILiTIES
i, ,11
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the blade balanced° An
unbalanced blade willcause excessive vibrationand even-
tual damage to mower and engine_
=The blade can be sharpened with afile or on agrinding
wheel. Do notattempt to sharpen while on the mower.
° To check blade balance, you willneed a 5/8" diameter
steel bolt, pin oracone balancer. (When using acone
balancer, follow the instructions supped with bal-
ancer).
° Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not,
CENTER HOLE / /
FIG. 11
BATTERY (See Fig. 12)
Your unit has a battery charging system which is sufficient
for normal use However, periodic charging of the battery
with an automotive charger will extend its life.
°Acid solution level in each battery cell should be even
withbottoms ofvent wells. Add onlydistilledor ironfree
water if necessary. Do not overfill
CUTAWAY VIEW
WELL
15
CELL ACID
LEVEL
FIG. 12
° Keep battery and terminals clean.
° Keep battery bolts tight.
• Keep vent caps tight and small vent holes in caps open°
°Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND "TERMINALS -
Corrosion and dirt on the battery and terminals can cause
he battery to "leak" power.
Open battery box door.
DisconnectBLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful not to get
the soda solution into the cells.
°Rinse the battery with plain water and dryr
° Clean terminals and battery cable ends with wire brush
until bright.
oCoat terminals with grease or petroleum jelly.
o Reinstall battery (See "INSTALL BATI'-ERY" in the
Assembly section of this manual).

................................... i,i i
C RESPONSIBILITIES
_, L,_ _,;;,_;, IHIIIIII,,,,,I,II III
V-BELTS
Check V-belts for deterioration and wear after t00 hours
and replace if necessary The belts are not adjustable.
Replace belts if they begin to slip from wear
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG_ Select the oil's SAE viscosity grade
according to your expected operating temperature+
SAE VISCOSITY GRADES
°F =20 ° O" 30 ° 32 °40° 60+ 80 °100"
........,_o +.................,........ +_.
°o .=0, .+m" ot..... 1o" 1o" _O"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30, etc..)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used aboe
32°0. Check yourengine oillevel more frequently toavoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once ayear if the
tractor isnot used for 25 hours in one year+
Check the crankcase oil level before starting the engine
and after each eight (8) hours of continuous use. Tighten
oil fill cap/dipstick securely each time you check the oil
level,.
TO CHANGE ENGINE OIL (See Fig_ 13)
Determine temperature range expected before oil change+
All oil must meet API service classification SG°
• Be sure vehicle is on level surface,
• Oil will drain more freely when warm_
• Catch oil in a suitable container.
•Remove oil fill dipstick1 Be careful not to allow dirt to
enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug
and .tighten securely ....
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill° For approximate capacity see
Product Specifications on page 3 of this manual,
• Use Qaugeon oitfill dipstick for checking level+ Besure
dipstick cap is tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick+
CAP/DIPSTICK
OIL DRAIN PLUG
FIG. 13
AIR FILTER (See Fig. 14)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner element after every 25 hours of
operation or every season° Service paper cartridge every
100 hours or every season, whichever occurs first_
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover°
TO SERVICE PRE-CLEANER
• Slide foam pre-cteaner offcartridge.
•Wash it in liquid detergent and water.
•Squeeze itdry in a clean cloth,
•Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil+
°Reinstall pre-cteaner over cartridge+
• Reinstall cmier and secure with knob(s).
TO SERVICE CARTRIDGE
•Remove cartridge nut.
= Remove cartridge and clean by tapping gently on flat
surface°
• Ifvery diAy, replace or wash in a nonsudsing detergent
and warm water solution+ Rinse thoroughly with water
from inside Out until water runs clear. Let cartridge dry
thoroughly before using.
• Reinstall cartridge, nut, precleaner, cover and secure
with knob(s)+
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE_PRESSURIZED AIR TO C[.EAN+OR DRY
CARTRIDGE
16

FIG. 14
AIR SCREEN (See Fig. 15)
The engine air screen mustbe kept free of dirtand chaffto
prevent engine damage from overheating. Clean with a
wire brush or compressed air to remove dirt and stubborn
dried gum fibers°
ENGINE COOLING FINS (See Fig. 15)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
•Remove oil fill dipstick and cover opening to prevent
entry of dirt.
-Remove screws from blower housing and lift housing
off engine°
• Remove the screws securing the starter housing and
lift housing off engine.
•Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
•To reassemble, reverse above procedure_
SCREWS BLOWER HOUSING
SCREWS
SCREWS
STARTER
HOUSING
AIR SCREEN
OIL RLL
DIPSTICK
ENGINE COOUNG RNS PLUG
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as itcould create a fire hazard and/or damage_
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 16)
Fuel filter should be replaced once each season, lffuelfilter
becomes clogged, obstructing fuel flow to carburetor, re-
placement is required.
•With engine cool, remove filter and plug fuel line
sections.
-Place new fuel filter in position in fuel line.
= Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
f'-_-__ .=__._._..-..- FUEL
CLAMP_ w _CLAMP
FIG. 16
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
° Keep finished surfaces and wheels free of atl gasoline,
oil, etc.
°Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
unit unless the electrical system, muffler, air filter and
carburetor are covered to keep water out.. Water in engine
can result in a shortened engine life.
FIG. 15
17

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fufly and set parking brake.
• Place gearshift lever In "NEUTRAL" position.
• Place attachment clutch in "DISENGAGED" position.
°Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped,
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TO REMOVE MOWER (See Fig. 17)
Mower wilt be easier to remove from the right side of tractor.
° Place attachment clutch in "DISENGAGED" position.
• Move attachment lift lever forward to lower mower to its
lowest position.
• Roll belt off engine pulley,
• Disconnect clutch rod from clutch lever by removing
retainer spring,
• Disconnect anti-sway bar from chassis bracket by
removing retainer spring,
• Disconnect suspension arms from rear deck brackets
by removing retainer springs,
• Disconnect front links from deck by removing retainer
springs,
• Raise lift lever to raise suspension arms, Slide mower
out from under tractor,
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R,H, AND LH. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.
TO INSTALL MOWER (See Fig. 17)
Raise attachment lift lever to its highest position_
•Slide mower under tractor with discharge guard to right
side of tractor,
•Lower lift lever to its lowest position°
• Install mower in reverse order of removal instructions,
CLUTCH LEVER
CLUTCH
SPRING
SUSPENSION
ARMS ENGINE
PULLEY
SPRINGS
SIDES)
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 17
18

, , ,111,,iii1,1.1i,iiii.... i ,111 , , i, ,,,i,,i,, _ ...... _:__:_=_
SERVICE AND ADJUSTMENTS
.... i,,,,i,,,,,,,,,i.... i.... i,, , ,i,i, ,,,i ,i iii ........
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3).. If tires are
over or under inflated, you will not properly adjust your
mower,
SIDE-TO*SIDE ADJUSTMENT (See Figs. 18 and 19)
You will need two (2) standard 2 x 4 short pieces of wood
to make the following adjustment, Similar blocks measur-
ing 1-1/2" thick may also be used.
•Raise mower with attachment lift control to allow two
(2) 1-1/2" thick blocks to be placed under rear edge of
FRONT_TO_BACK ADJUSTMENT (See Figs. 20 and 2t)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE_
To obtain the best cutting results, the mower housing
should be adjusted so that the front isapproximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position,
Check adjustment on right side of tractor. Measure dis-
tance"D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
mower°
o Place one block directly behind the left mandrel. Place
the remaining block under the stamped ridge on the
right rear edge of mower deck.
° Lower mower deck to its lowest height of cut position
(See "TO ADJUST MOWER CUTTING HEIGHT" in
Operation section of this manual).
•On both sides of tractor, loosen, but do not remove, the
fasteners securing the adjustable pivot brackets to
frame. Both brackets must be loose enough to move
freely.
,Pull down firmly on suspension arm to remove any
slack in pivot bracket and hold while tightening rear
fastener first to secure. Tighten remaining fastener,
°Repeat procedure on other side of tractor..
o Raise mower with attachment lift control and remove
blocks from under mower.
PLACE TWO (2) 1-1/2" THICK BLOCKS UNDER REAR EDGE OF
DECK (Use wood 2 x 4's or equiv.)
,,<;J,L.j: L
}} ..
DIRECTLY
BEHIND
MANDREL _
UNDER
STAMPED
RIDGE
MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION
FIG. 18
ADJUSTABLE PIVOT BRACKET
=Before making any necessary adjustments, check that
both front linksare equal in length. Both links should
be approximately 10-3/8".
°If links are not equal in length, adjust one link to same
length as other link.
•To lower front of mower loosen nut "E" on both front
links an equal number of turns°
°When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links..
oTo raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
°When distance "D" is 1/4" to 3/4" !ower at front than
rear, tighten nut"F" against trunnion on both front links.
°Recheck side-to-side adjustment.
" "' °MANDREL
FIG, 20
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
La2"L
NUT "E"
FRONT LINKS TRUNNION
FIG. 19 1 9 FIG. 21

=, HH"=""="HH,H' ' I=I==' ='
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 22)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface° Engage parking brake,
BELT REMOVAL-
, Place attachment clutch in "DISENGAGED" position.
• Move attachment lift lever forward to lower mower to its
lowest position.
• Roll belt off engine pulley_
• Work belt off both mandrel pulleys and idler pulleys°
• Pull belt away from mower,
BELT INSTALLATION -
• Install new belt in reverse order of removal.
• Make sure belt is in all pulley grooves and inside all belt
guides.
ENGINE PULLEY
MANDREL IDLER
PULLEY PULLEYS
MANDREL
PULLEY
FIG. 22
TO ADJUST BRAKE (See Fig. 23)
Your unit is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If unit requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
*Depress clutch/brake pedal and engage parking brake.
,Measure distance between brake operating arm and
nut "A" on brake rod.
°tf distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut A until distance
becomes 1-1/2". Retighten jam nut against nut "A".
, Engage parking brake and recheck distance°
• Road test unit for proper stopping distance as stated
above, Readjust if necessary. If stopping distance is
stitl greater than six (6) feet in highest gear, further
maintenance is necessary, Contact your nearest au,-
thorized service center,
WITH PARKING BRAKE "ENGAGED"
NUT "A"
NUT
ARM
FIG, 23
TO REPLACE MOTION DRIVE BELT (See Fig.
24)
Park the tractor on level surface, Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
* Remove mower (See "TO REMOVE MOWER" in this
section of this manual,)
• Remove upper belt keeper.
• Remove belt from stationary idler and clutching idler,
• Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
, Pull belt toward front of tractor and remove downwards
from around engine pulley
• Install new belt by reversing above procedure,
IMPORTANT; MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
PULLEY
CLUTCHING
IDLER
IDLER
TABS
IPPER BELT
KEEPER
20 FIG. 24