Craftsman 917.273090 User manual

Owner's Manual
PI!.....MnMj
22.0 HP
ELECTRIC START
50" MOWER
6 SPEED
GARD TRACTOR
Model No.
;_17.273090
, Safety
, Assembly
, Operation
, Maintenance
,Repair Parts
This product has a low emission engine which operates
differently from previously built engines. Before you start the en-
gine, read and understand this Owner's Manual.
,'AUTION:
_ead and follow all Safety
_ules and Instructions before
_perating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
;EARS, ROEBUCKAND CO,, HOFFMAN ESTATES, IL 60179
isit our Craftsman website:www sears,corn/craftsman

Warranty .................................................... 2 Maintenance ........................................ 18
Safety Rules ........................................... 3 Service and Adjustments .................... 22
Product Specifications ............................. 6 Storage ..................................................... 29
Assembly .................................................. 8 Troubleshooting ...................................... 30
Operation ................................................. 12 Repair Parts ............................................ 34
Maintenance Schedule ........................ 18 Parts Qrdering ......................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanshiF Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply.. This warranty applies only while this
product is in the United States
This Warranty does not cover:
- Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glas&
° Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
° Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
° Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
- Riding equipment used for commercial or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charg.e. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center: Imhome warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United State&
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

IMPORTANT': This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death
I. GENERAL OPERATION
, Read, understand, and follow all
instructions in the manual and on the
machine before starting
, Onty allow responsible adults, who are
familiar with the instructions, to operate
the machine
, Clear the area of objects such as
rocks, toys, wire, etc, which could be
picked up and thrown by the blade
, Be sure the area is clear of other
people before mowing Stop machine
if anyone enters the area
, Never carry passengers.
, Do net mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone
Do not operate the mower without
either the entire grass catcher or the
guard in place
Slow down before turning
Never leave a running machine
unattended Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing
Stop engine before removing grass
catcher or unclogging chute
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do net
mow it.
DO:
• Mow up and down slopes, not across
• Remove obstacles such as rocks, tree
limbs, etc
o Watch for holes, ruts, or bumps
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed Choose a low gear
so that you will net have to stop or shift
while on the slope.
o Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
o Use extra care with grass catchers or
other attachments These can change
the stability of the machine
o Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction
° Avoid starting or stopping on a stope_ If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope
DO NOT:
oDo not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible
oDo not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves In_
•Do not mew on wet grass Reduced
traction could cause sliding
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
3

III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity Never
assume that children will remain where
you last saw them.
° Keep children out of the mowing area
and under the watchful care of another
responsible adult.
oBe alert and turn machine off if children
enter the area
• Before and when backing, look behind
and down for small children.
° Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation_
o Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV, SERVICE
°Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive_
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling Do
not smoke.
-Never refuel the machine indoors
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
°
°
Never run a machine inside a closed
area
Keep nuts and bolts, especially blade
attachment bolts, tight arrd keep
equipment in good condition
o Never tamper with safety device&
Check their proper operation regularly,
° Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage_ Allow machine to cool before
storing
° Stop and inspect the equipment if you
strike an object Repair, if necessary,
before restarting
o Never make adjustments or repairs
with the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown Frequently
check components and replace with
manufacturer's recommended parts,
when necessary
° Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them
• Check brake operation frequently.
Adjust and service as required.
° Be sure the area is clear of other • Be alert and turn machine off if children
people before mowing. Stop machine if
anyone enters the are&
• Never carry passengers or children
even with the blades off.
o Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
° Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
o Keep children out of the mowing area
and under the watchful care of another
enter the area.
• Before and when backing, look behind
and down for small children.
° Mow up and down slopes (15 ° Max),
not across.
° Remove obstacles such as rocks, tree
limbs, etc.
°Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine Tall grass can hide obstacles.
responsible adult. 4

, Use slow speed_ Choose a low gear so
that you will not have to stop or shift
while on the slope.
, Avoid starting or stopping on a slope If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope
, If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly
, Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible
_Look for this symbol to point out
mportant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY tS INVOLVED.
&CAUTION: In order to prevent acci-
dental starting when setting up, trans-
)orting, adjusting or making repairs,
_lways disconnect spark plug wire and
)lace wire where it cannot contact spark
)lug.
_,CAUTION: Do not coast down a hill in
_eutral, you may lose control of the
ractor.
,_CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_,WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm
&WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm
Wash hands after handling,
5

PRODUCT SPECIFICATIONS
GASOLINE 35 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
API-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
GROUND SPEED LO: HI:
(MPH): 0.7 1,7
1,4 3,3
23 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM
SYSTEM:
BATTERY: AMP/HR: 35
MIN_CCA: 280
CASE SIZE:U1R
BLADE BOLT 27-35 FT, LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center/
department We have competent, well-
trained technicians and the proper tools
to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Repair Agreement is available on this
product Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
oFollow a regular schedule in maintain-
ing, caring for and using your tractor.
° Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar' laws
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual).
6

Steering
Wheel Insert
Steering Wheel
/ /
Steering Sleeve
Extension
Steering Sleeve
Seat
\
(1) Washer
@ 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(1) Shoulder
Bolt 5/16-18
Mower
(4) Retainer Springs (single loop) (3) Retainer Springs (double loop)
Gauge Wheels
(2) Sho_:der _._ (2)Whee,s/(2) Centeflock Nuts
(2) Washers 3/8 x 3/4 x 14 Ga
Video Cassette Keys
(2) Keys
Slope Sheet
7

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness, Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1, Remove all accessible loose parts
and parts cartons from carton.
2_ Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
ats.
4_ Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shall
2. Position front wheels of the tractor so
they are pointing straight forward,
3. Slide the steering sleeve over the
steering shall
4_ Align tabs and press steering sleeve
extension into bottom of steering
wheel
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and
large flat washer previously removed.
Tighten securely.
7_ Snap steering wheel insert into center
of steering wheel,
8. Remove protective materials from
tractor hood and grill.
._ _*'_Steering
.2._ Wheel Insert
((._° ) Hex Bolt
Lock Washer
Steerin ,__.. Large Flat
Wheel g ,(_° _';, Washer
_--J JSteering Wheel
_Adapter
Steering_ .
Sleeve -_-_(._Tab s
Extension 1
Steenng Shaft _ ,;- - - _-£_.-_ .'.-..
Stee nn '"" _" i' "
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to [oll off skid.
HOW TO SET UP YOUR TRACTOR
CF-IECK BATTERY
1_ Lift hood to raised position
NOTE: If this batter,/is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions)_
""Label
L..• ," [
8

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1 Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2, Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard
& Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely_
4, Assemble adjustment knob and flat
washer Ioosely, Do not tighten
5 Lower seat into operating position and
sit on seal
& Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
7. Get off seat without moving its
adjusted position.
8, Raise seat and tighten adjustment
knob securely. Seat
Flat Washer
Seat Pan
Shoulder Bolt
Adjustment _,
Knob
kIOTE: You may now roll or drive your
ractor off the skid. Follow the appropriate
nstruction below to remove the tractor
:rom the skid
ro ROLL TRACTOR OFF SKID (See
3peration section for location and
Function of controls)
l. Press lift lever plunger and raise
attachment lift lever to its highest
position
_). Release parking brake by depressing
clutch/brake pedal
3. Place gearshift lever in neutral (N)
position.
$. Roll tractor forward off skid
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1 Be sure all the above assembly steps
have been completed
2 Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake
4. Place gear shift lever in neutral (N)
position.
5 Press lift lever plunger and raise
attachment lift lever to its highest
position
& Start the engine. After engine has
started, move throttle control to idle
position
7 Depress clutch/brake pedal into full
"BRAKE" position and hold Move
gearshift lever to 1st gear,
8 Slowly release clutch/brake pedal and
slowly drive tractor off skid
9, Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10 Turn ignition key to "OFF" position
Continue with the instructions that follow
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower
suspension arms are raised with attachment
lift control. Engage parking brake
1, Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to left
side of mower deck.
2. Slide mower under tractor with deflector
shield to right side of tractor
IMPORTANT: Check belt for proper routing
in all mower pulley grooves Install belt into
electric clutch pulley groove
3 Install one front link in top hole of the LH
front mower bracket and LH front
suspension bracket Retain with two
single loop retainer springs as shown
4, Install second front link in RH front
suspension bracket only and retain with
single loop retainer spring as shown
9

5. Slide right side of mower back and install
link in top hole of R.H, front mower
bracket. Retain with single loop retainer
spring as shown
6. Turn height adjustment knob counter-
clockwise until it stops.
7, Lower mower linkage with attachment lift
control,
8. Place the suspension arms on inward
pointing deck pins. If necessary, rock and
raise front of mower to align deck pins
with the holes in suspension arms.
Retain with double loop retainer springs
with loops down as shown.
9. Connect anti-sway bar to chassis bracket
under left footrest and retain with double
loop retainer spring
10 Turn height adjustment knob clockwise to
remove slack from mower suspension.
11, Raise deck to highest position.
12. Assemble gauge wheel bars to brackets
using clevis pins and double loop retainer
springs
13. Assemble gauge wheels as shown using
long shoulder bolts, 3/8 washers, and 3/8-
16 center Iocknuts Tighten securely.
14 Adjust gauge wheels before operating
mower as shown in the Operation section
of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at
the factory for shipping purposes. Correct tire
pressure is important for best cutting
performance
o Reduce tire pressure to PSt shown in
"PRODUCT SPECIFICATIONS" section of
this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled, See "TO LEVEL MOWER
HOUSING" in the Service and Adjustments
section of this manual
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing
motion, mower drive, and mower blade drive
belts in the Service and Adjustments section
of this manual. Verify that the belts a_e routed
correctly
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
Double
LH Gauge Retainer
Double Loop
Retainer
Spring(Outward
Chassis deck
Bracket
Suspension
Arm Front
Front
Suspention
Brackets
Shoulder Bolt
Gauge
Wheel 3/8-16
3/8 Washer Center
LocknutAnti-Sway
Bar
Use Pliers for
Retainer Springs Idler Pulley
Loop
Springs
Front Mower
Bracket
Deflector
Shield
10

_CHECKLIST
Before you operate and enjoy your new
ractor, we wish to assure that you receive
:he best performance and satisfaction
_rom this quality producL
_lease review the following checklist:
/All assembly instructions have been
completed_
/No remaining loose parts in carton
/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps)
/Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated (For
shipping purposes, the tires were
overinflated at the factory).
/Be sure mower deck is properly leveled
side_to-side/front-to-rear for best cutting
results (Tires must be properly inflated
for leveling)
/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers
/Check wiring See that all connections
are still secure and wires are properly
clamped.
Nhile learning how to use your tractor,
3ay extra attention to the following
mportant items:
/Engine oil is at proper level
/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls - their
location and function Operate them
before you start the engine.
/Be sure brake system is in safe operat-
ing condition_
11

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning,
E::3&
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL l\l
CHOKE
REVERSE FORWARD
OIL PRESSURE LIGHTS ON
MOWER HEIGHT PARKING BRAKE
LOCKED
,e
FAST
Gi
OVER TEMP
LIGHT
UNLOCKED
SLOW
!
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED REVERSE NEUTRAL HIGH
IGNITION ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
L
LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
m
FREE WHEEL
(Automatic Models only)
12

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments Save this manual for future reference
Ammeter
Throttle Control
Clutch/Brake
Choke J
Control
Ignition Switch
Switch Position
Clutch Switch
Lift Lever
Plunger
Attachment
Lift Lever
Brake
Height
Adjustment
Knob
Gear Shift Lever
-Range Shift Lever
\
Our tractors conform to the safety standards of the
American National Standards Institute,
ATTACHMENT CLUTCH SWITCH: Used
'.o engage the mower blades, or other
attachments mounted to your tractor,
LIGHT SWITCH: Turns the headlights on
and off.
rHROTTLE CONTROL: Used to control
_=ngine speed,
CLUTCH/BRAKE PEDAL: Used for
Jeclutching and braking the tractor and
_tarting the engine,
DHOKE CONTROL: Used when starting
a cold engine,
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height
3EARSHIFT LEVER: Selects the speed
_nd direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears,
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position,
IGNITION SWITCH: Used for starting and
stopping the engine
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position
13

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1 Depress clutch/brake pedal into full
"BRAKE" position and hold.
2_ Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal,
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Brake
"Engaged"
Brak, _engag Position
"Drive" Position Gear Shift
Position Height Lever
Adjustment Knob
STOPPING
MOWER BLADES -
o To stop mower blades, move attach-
ment clutch switch to "DISENGAGED"
position,
GROUND DRIVE-
•To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position,
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire"
o Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use,
° Never use choke to stop engine,
IMPORTANT: Leaving the ignition switch
in any position other than "OFF' will
cause the battery to be discharged,
(dead),
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
_pping trac!or on grass areas.
CAUTION, Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc,,
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
o Operating engine at less than full
throttle [educes the battery charging
rate.
• Full throttle offers the best mower
performance
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine, Do not use to start
a warm engine.
.To engage choke control, pull knob ouL
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the gearshift lever,
1 Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2 Move gearshift and range shift levers
to desired position_
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANI": Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
• Turn knob clockwise (,-,_) to raise
cutting height,
o Turn knob counterclockwise (b--,)to
14 lower cutting heighL

]he cuttingheightrangeisapproximately
1-1/2"to4-1/2" Theheightsaremea-
suredfromthegroundto thebladetip
Nith the engine not running These
leights are approximate and may vary
Jepending upon soil conditions, height of
_rass and types of grass being mowed.
, The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months For healthier and
better looking lawns, mow often and
after moderate growth
, For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
heighL
i'O ADJUST GAUGE WHEELS
.3auge wheels are properly adjusted
Nhen they are slightly off the ground
Nhen mower is at the desired cutting
_eight in operating position Gauge
t_heels then keep the deck in proper
3osition to help prevent scalping in most
errain conditions.
_IOTE: Adjust gauge wheels with tractor
_n a flat level surface
1. Adjust mower to desired cutting
height
_X Lower mower with lift control. Re-
move rear retainer spring and clevis
pin which secure each gauge wheel
3 Lower gauge wheels to ground.
Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar
and insert clevis pins, Gauge wheels
should be slightly off the ground
-!-. Replace retainer springs into clevis
pins Clevis Pin .f-
Retainer (
Spring _._'_
Gauge _,-,
Wheel
Bar
ro OPERATE MOWER
(our tractor is equipped with an operator
)resence sensing switch Any attempt by
he operator to leave the seat with the
mgine running and the attachment clutch
mgaged will shut off the engine.
I Select desired height of cuL
LLower mower with attachment lift
control
3. Start mower blades by engaging
attachment clutch control
TO STOP MOWER BLADES -
disengage attachment clutch control.
,_CAUTION: Do net operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place Attachment Lift Lever
Attachment Clutch Hiah Position
Switch Pull Out To.__ _ "I _/ Low
Engage /_ _.__.-_. 1" . Position
"%IJL
I _Z ..,
"_'_) t .: Defector
_- JJ. Shield
,':-1
I
Push In To
"Oisen0a0e"-!>).) Ij
TO OPERATE ON HILLS
,&CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
o Choose the slowest speed before start-
ing up or down hills..
• Avoid stopping or changing speed on
hills.
° If slowing is necessary, move throttle con-
trol lever to slower position
o If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
• Move gearshift lever to 1st gear and range
shift lever to tow (L) position, Be sure you
have allowed room for tractor to roll slightly
as you restart movemenL
° To restart movement, slowly release park-
ing brake and clutch/brake pedal.
o Make all turns slowly.
TO TRANSPORT
°Raise attachment lift to highest position
with attachment lift control,
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi-
tion.
°Do not push or tow tractor at more than five
(5) MPH
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor Use an appropriate
means of tying hood to tractor 0ope, cord,
etc.).
15

TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing
Too heavy of a load, while on a slope, is
dangerous Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oit fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached
Do not overfill
. For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
° To change engine oil, see the Mainte-
nance section in this manual
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT; When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting_
,_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
._kCAUTION: Fill to bottom of gas tank
filler neck. Do not overfill Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position
3 Move attachment clutch to "DISEN-
GAGED" position.
4 Move throttle control to fast position
5 Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below
6 Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute_
if the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
16

, The attachments and ground drive can
now be used If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above,
3OLD WEATHER STARTING (50 ° F and
3elow)
7, When engine starts, slowly push
choke control in until the engine
begins to run smoothly, Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and toad, until the
choke control is fully in, If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly, This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature,
, The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly,
IOTE: If at a high altitude (above 3000
eet) or in cold temperatures (below 32 F)
he carburetor fuel mixture may need to
re adjusted for best engine performance
_ee "TO ADJUST CARBURETOR" in the
_ervice and Adjustments section of this
nanual,
_OWING TIPS
,, Drive so that clippings are discharged
onto the area that has been cut Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting
,, When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished
o If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
o Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps Allow grass to dry
before mowing.
° Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired,
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used
f
, Tire chains cannot be used when the l
mower housing is attached to tractor_ ]
Mower should be properly leveled for /
best mewing performance, See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this !_-'_
manual. _i 1
Use the runner on the right side of the _}
mower as a guide. The blade cuts
approximately an inch outside the
runner
The left hand side of mower should be
used for trimming
f
J
17

F,LL=DAT=e ____
AS YOU COMPLETE
REGULARSERV,CE ERV'OEOATES
Check Brake Operalion _ {_
Check Tire Pressure I_
Check Operalor Presence and
TInlerlock Systems 6#°
a Check for Loose Fasleners _ Q##7
ASharpen/Replace Mower etades e##*4
Lubrication Chad if i
|
I Check Batlery Level
Clean eatlery and Terminals _ _#'
Check Transaxle Cooling
Adjust Blade Belt(s) Tension Q##'s
Adjust Motion Drive Belt(s) Tension Q#t s
Check Engine Oil Level _ [_
Change Engine Oil 1_123 g_#
E ! Clean Air Filler I_=
N Clean Air Screen {_##2
IG Inspec_ Muffler/Spark Arrester
Replace Oil Filler (g equipped) _.a
I Clean Engine Cooling Fins _
Replace Spark Ptug _
Replace Air Filler Paper Cartridge Q_#'a
Replace Fuel Filter
! . Change more orion when operating under a heavy load ot In high ambient ternperalute_ 5. II oqu}pped wlh adjuslable ay_tetn
2 Service m{vte often when opal_tlng In d_rly o_ dully condilon_ 6. Not required If equipped with malnlenance.]iee batlery
3 I[ equipped wblh oll filer, char_ge oll every 50 hour._ 7 Tighlen tronl axle pivol boil to 35 Jl-Ibs ma:<Imurn
4 _e_lace blade_ motr_ o_en when mc_w_r_g _rt _ndy _ol Do nol overtlghlon
GENERALRECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer
BEFORE EACH USE
1, Check engine oil level,
2. Check brake operation
3. Check tire pressure
4. Check operator presence and
interlock systems for proper operation.
5 Check for loose fasteners,
LUBRICATION CHART
Q Tie Rod Ball Joints
@Spindle -- -@ Spindle
Zerk Zerk
@Front Wheel
Bearing
Zerk
@Steering
Bearing Zerk
Gear
Teeth
(])Check/
Add
Transaxle
Fluid
O SAE 30 or 10w30 motel oil
@ General Purpose Grease
Refer to Maintenance "ENGINE" Section
® Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
18 sparingly,
@Engine

°RACTOR
qways observe safety rules when
_erforming any maintenance
3RAKE OPERATION
f tractor requires more than six (6) feet
,topping distance at high speed in
_ighest gear, then brake must be ad-
Jsted (See "TO ADJUST BRAKE" in the
_ervice and Adjustments section of this
nanua!)_
"IRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage
,IOTE: To seal tire punctures and prevent
lat tires due to slow leaks, tire sealant
nay be purchased from your local parts
Sealer Tire sealant also prevents tire dry
ot and corrosion.
)PERATOR PRESENCE SYSTEM
3e sure operator presence and interlock
;ystems are working properly If your
ractor does not function as described,
epair the problem immediately
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seal
3LADE CARE
-or best results mower blades must be
;ept shar F Replace bent or damaged
}lades.
3LADE REMOVAL
IRaise mower to highest position to
allow access to blade&
LRemove hex bolt, lock washer and flat
washer securing blade
3 Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown
5 Tighten bolt securely (27-35 Ft Lbs
torque),
IMPORTANT: Blade bolt is grade 8 heat
treated, Mandrel Assembly
Trailing Edge Up
X_ Blade Center
(Hole
Fiat Washer
Lock Washer
_'S-,_---HexBolt (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balance&
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
o The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower
° To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with batancer )
NOTE: Do not use a nail for balancing
blade The lobes of the center hole may
appear to be centered, but are not.
° Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position, tf either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced
Blade
Center Hole
19

BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life,
•Keep battery and terminals clean.
o Keep battery bolts tighL
• Keep small vent holes open,
° Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or cover&
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1_ Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor,
3. Rinse the battery with plain water and
dry
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly,
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual)
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin (o slip from
wear,
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing
hub bolts.
3 Remove filler plug from transaxle. Oil
level must be even with plug threads
If necessary, fill with SAE 30 motor oil,
API SF, SG or SH Replace filler plug,
4 Reassemble wheel to hub.
°'-_o o/. Transaxle
o_ Plug Filler
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH Select the oil's SAE viscosity grade
according to your expected operating
tem 3erature
_jSAEWSCOS aRADES
c._o_ ,2'" .(" .... •"
TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OtL CHANGE 4°" I
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SR.
° Be sure tractor is on level surface.
° Oil will drain more freely when warm,.
o Catch oil in a suitable container.
1 Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil
2. Remove drain plug
3. After oil has drained completely,
replace oil drain plug and tighten
securely,
4. Refill engine with oil through oil fill
dipstick tube. Pour slowly Do not
overfill For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual,
5. Use gauge on oil fill cap/dipstick for
checking level Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished,
Air Scree_ Oil Drain Plug
Oil Fill CapDipstick
2O