Craftsman 917.257281 User manual

MODEL NO,
917.257281
Caution:
Read and follow
all Safety Rules
and instructmns
Before Operating
This Equipment
ERR
12.0 IC
ELECTRIC START
38" MOWER DECK
5 TRANS/_LE
LAWN TRACTO
•Assembly
oOperation
° Customer Responsibilities
° Service and Adjustment
, Repair Parts
Sears, Roebuck and Co., Chicago, iL 60684 U.S.A.

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT; THIS CUTTtNG MACHINE ISCAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Io GENERAL OPERATION
• Read, understand, and follow all instructionsin the manual
and on the machine before starting,
• Only allow responsible adults, who are familiar with the
instructions, tooperate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade,
•Besure the area isclear ofother people before mowing. Stop
machine ifanyone enters the area°
- Never carp] passengers.
• Do not mow in reverse unless absolutely necessary,. Always
look down and behind before and while backing,
. Be aware ofthe mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass cat_her or the guard in place.
• Slow down before turning.
.Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting,.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
. Mow only in daylight or good artificial lighL
•Do not operate the machine while under the influence of
alcohol or drugs_
•Watch for trafficwhen operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
atrailer or truck.
I1. SLOPE OPERATION
Slopes are a major factor related to loss-of-controland tipover
accidents, which can result in severe injuryor death. All slopes
requireextra caution. Ifyoucannotbackupthes[opeorifyou feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs, etc.
°Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine° Ta/l grass can hfde obstacles.
• Use slowspeed_ Choose a lowgear so thatyouwillnot have
to stopor shiftwhile on the slope_
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•Use extra care with grass catchers or other attachrnents_
These can change the stability of the machine.
.Keep allmovement onthe slopes slow and gradual Do not
make sudden changes in speed or direction.
• Avoid starting or stoppingon a slope, If tires lose traction,
disengage the blades and proceed slowtystraight down the
slope.
DO NOT;
•Donot turnon slopes unlessnecessary, andthen,turn slowly
and gradua!ly downhill,if possible,
•Do notmow near drop*offs,ditches, or'embankments The
mower could suddenly turn over if a wheel is over the edge
of a cliffor ditch, or if an edge caves in
°Do not mow on wet grass_ Reduced traction could cause
sliding.
°Do not try to stabilize the machine by putting your foot on the
ground.
•Do not use grass catcher on steep slopes
I!1. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence ofchildren_Children are oftenattracted to the machine
and the mowing activity. Never assume that childrenwillremain
where you last saw them,.
° Keep chtldrenout ofthe mowing area and underthe watchful
care of another responsibleadulL
. Be alert and turnmachine offif children enterthe area.,
° Before and when backing, look behind and down for small
children_
•Never' carry chiIdrem They may fall off and be seriously
injuredor interferewith safe machine operation.
° Never allow childrento operate the machine_
• Use extra care when approaching blind corners, shrubs,
trees, or other objectsthat may obscure vlsion.
IV. SERVICE
°Use extra care inhandlinggasoline and otherfuels. They are
flammable and vapors are explosive,
Use only an approved container,
Never remove gas cap or' add fuel with the engine
running_ Allow engine to coolbefore refueling, Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there isan open flame, such as a water heater,
•Never run amachine insideaclosed area.
•Keep nuts and bolts, especially blade attachment bolts,tight
and keep equipment in good condition.
• Never tamper with safety devices,. Check their proper
operation regularly.
. Keep machine free of grass, leaves, or other debris build-up.
Clean oil or' fuel spillage. Allow machine to cool before
storing,.
• Stop and inspect the equipment [f you strike an object.,
Repair, if necessary, before restarting.
°Never make adjustments orrepairs with the engine running_
•Grass catchercomponents are subjecttowear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace withmanufacturer's recommended parts,when nec-
essary.
- Mower blades are sharp and can cut° Wrap tl_eblade(s) or
wear gloves, and use extra caution when servicing them.
- Check brake operation frequently_ Adjust and service as
required.
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTIONH! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED,
CAUTION: Always disconnect spark
plug wire and place wire where itcannot
contact spark plug In order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs,

CONGRATULATIONSonyourpurchase of aSears
Tractor. It has been designed, engineered and manu-
factured to give you the best possible dependability and
penormanceo
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
CenteriDepartmento We have competent, well-trained
technicians and the proper tools to service or repair this
unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly°
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.257281
SERIAL
NUMBER
DATEOFPURCHASE
THE MODELAND SERIALNUMBERSWILLBE FOUND
ON APLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTHSERIAL NUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
ASears Maintenance Agreement is available onthisprod-
uct. Contact your nearest Sears store fordetails.
CUSTOMER RESPONSIBIUTIES
II
0
Read and observe the safety rules.
Followa regularschedutein maintaining, caringforand
usingyour unit.
Followtheinstructionsunder "Customer Responsibili-
ties"and "Storage" sectionsofthis owner's manual,
:bRODUCT SPECiFICATiONS
HORSEPOWER: 12.0
.............. H , , ,
GASOLINECAPACITY: 5 QUARTS
UNLEADEDREGULAR
OIL (3.0PINTS): SAE30 (above32°F)
5W30 (below32°F)
SPARKPLUG(GAP,030IN.): CHAMPIONRJ-lgLM
STD361458
VALVECLEARANCE: INTAKE .005-.007IN.
EXHAUST .009- .01t IN.
GROUNDSPEED: FORWARD
1st1.10MPH
2nd2.00 MPH
3rd3.00 MPH
4th4.00MPH
5th5.00MPH
REVERSE: 1.50MPH
.,. ,,.......
FRONT: 14 PSI
REAR:10 PSi
TIREPRESSURE:
CHARGINGSYSTEM: 3AMPS BATTERY
5AMPS HEADLIGHTS
BLADEBOLTTORQUE: 30*35FT.LBS.
WARNI.NG: Thisunitis equippedwlth an Internalcomb.us-
on engine ano snould not be usea on or near any unlm:
proved forest-coveredtbrush-covered or gras.s-coverea
lana unlessthe engine s exhaust system is equipped with
a spark arrester meeting applicable local or state laws lif
any). ira spart_arrester =sused, itshouldbe maintainea m
effective workingorder bythe operator.
In the state of California the above is required by law
(Section 4442 of the California P,ublic Hesources Code).
Other states may havesimilar laws. Federal laws applyon
Teaerallanaso P,spark arres_ermr the muttler isavailable
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section ofthis manual).
;; ; .............. : .... ;;; ; ; Hi ill ................. ::.... ......... : :
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING
EQUIPMENT
Fortwo(2)yearsfrom thedateofpurchase,if thLsridingequipmenttsmaintained,lubricated andtunedupaccordingtothe
instructionsin theowner'smanuaJ,Searswillrepairorreplace,free ofcharge,anypartsfoundtobedefectiveInmaterialor
workmanship.
ThisWarrantydoesnotcover:
•Expendabletternswhichbecomewornduringnormaluse,suchasblades,sparkplugs, aircleanersandbelts.
•Tirereplacementorrepaircausedbypuncturesfrom outsideobjects,suchas nails,thorns,slumps,orglass.
•Repairsnecessarybecauseofoperatorabuse,negligence,improperstorageor accidentorthefailuretomaintainthe
equipmentaccordingtotheinstructionscontainedintheowner'smanual.
•Ridingequipmentusedfor commercialorrentalpurposes.
UMITED 90 DAY WARRANTY ON BATTERY
For90 days from date of purchase,if any batteryincluded withthis ridingequipmentprovesdefectiveIn material or
workmanshipandourtestingdeterminesthebatterywillnotholda charge,Searswillreplacethe batteryatnocharge.
WARRANTYSERVICEISAVAILABLEBYRETURNINGTHE RIDINGEQUIPMENTTO THE NEARESTSEARSSERVICE
CEI_.,rrEFI/DEPARTMENTINTHE UNITEDSTATES.
ThisWarrantygivesyouspecificlegalrights,and youmayalsohaveotherdghtswhtchmayvaryfromstatetostate.
SEARS, ROEBUCK AND CO, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBIUTIES ..................... 3, 14.17
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION .......................................................... 10-13
MAINTENANCE SCHEDULE ...................................... 14
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE ................................................................... 24
TROUBLESHOOTING ........................................... 25-26
REPAIR PARTS -TRACTOR ................................ 28-43
REPAIR PARTS - ENGINE .................................... 44-48
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX
A
Accessories............................................5
Adjustments:
Brake..........................................20
Carburetor...................................23
Mower
Front-To-Back........................19
Side-To_Slde..........................19
ThrottleControlCable.................23
Air Filter,Engine................................17
AirScreen,Engine.............................t7
Assembly..........................................7-9
B
Battery:
Charging.......................................8
Cleaning......................................16
tnstaJlatton.....................................9
Levels......................................8,16
Preparation...................................8
StartingwithWeakBattery..........21
Storage.......................................24
Term{na_s....................................16
Belt:
MotionDrive
Removal/Replacement...........20
MowerBladeDrive
Rein'oval/Replacement...........20
Blade:
Sharpening ..................................t5
Replacement...............................15
BrakeAdjustment...............................20
C
CarburetorAdjustment.......................24
Controls,Tractor................................10
CustomerResponsibilities.............15-17
Engine:
AirFilter..................................17
AirFilterFoamPre-Cleaner....!7
Air Screen,Engine..................17
Battery....................................16
CoolingFins,Engine...............17
EngineOil ...............................16
FuelFilter................................17
SparkPlugs.............................17
Tractor:.
Blade.......................................15
Lubrication Chart.....................14
MaintenanceSchedule............14
TireCare .........................8,15,21
CuttingHeight,Mower.........................11
E
Electrical:
Interlocksand Relays...................22
Schematic...................................27
WiringDiagram...........................28
Engine:
AirFilter......................................17
Air FilterFoamPre.Cleaner........17
Air Screen...................................17
CoolingFins,Engine...................17
OilChange..................................16
OilLevel.................................12,16
OilType ......................................16
Preparation.................................12
RepairParts...........................44-48
Starting........................................13
Storage.......................................24
F
Filter:
Air Filter......................................17
AirFilterFoamPre-Cleaner........17
Fuel.............................................17
Fuel:
Type............................................12
Storage.......................................24
Fuse...................................................22
H
HoodRemova!/Installation.................22
L
LevelingMowerDeck.........................19
Lubrication:
Chart...........................................14
M
MaintenanceSchedule.......................14
Mower:.
Adjustment,Front-to-Back..........19
Adjustment,Side-to-Side............19
BladeSharpening.......................15
BladeReplacement.....................15
CuttingHeight..............................11
installation....................................18
Operation....................................12
Removal......................................18
MewingTips.......................................13
Muffler................................................17
SparkArrester..........................3,38
O
Oil:
ColdWeatherConditions.......12.16
Engine.........................................16
Storage.......................................24
Operation......................................10-13
OperatingMower................................12
Options:
Accessories..................................5
SparkArrester..........................3,38
P
ParkingBrake ...............................10-11
PartsBag .............................................6
Parts,Replacement/Repair...........28-43
ProductSpecifications...........................3
R
RepairParts..................................28-48
S
SafetyRules.........................................2
Seat ..................................................... 8
ServiceandAdjustments..............t8-23
Carburetor...................................23
Fuse.............................................22
HoodRemoval/Installation..........22
MotionDriveBelt
Removal/Replacement...........20
MowerBladeDriveBelt
Removal/Replacement...........20
MowarAdjustment
Front-to-Back........................19
Side to-Side ...........................19
MowerRemoval..........................18
"TireCare .............................8.15,21
SlopeGuideSheet.............................51
SparkPlugs........................................17
Specifications.......................................3
StartingtheEngine........................12-13
SteeringWheel................................7,21
StoppingtheTractor...........................11
Storage..............................................24
T
ThroffieControlCable
Adjustment..................................2.3
Tires...................................................8,15.21
TroubleBhootingChart..................25-26
Transaxle:
RepairParts...........................42-4.3
W
Warranty..............................................3
WiringDiagram..................................28
WiringSchematic...............................28
4

ACCESSORIES AND ATTACHMENTS
Thoseaccessoriesand attachmentswereavailablewhentheunitwaspurchased.Theyarealsoavailableat mostSearsretailoutlets,
catalogandservicecenters.MostSearsstorescanorderthoseitemsforyouwhenyouprovidethemodel numberofyourtractor.
ENGINE
SP KPLua MUFFLER AIR FILTER GASCAN ........F.N iNEO,L STABILIZER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Searsoffersawidevarietyofattachmentsthat fit yourvehicle. Manyoftheseare listedbelowwithbrief explanationsof howtheycan
helpyou.Thisllstwascurrentatthetimeofpublloation;hov_evar,itmaychangetnfutumyears-moreattachmentsmaybeadded,changas
may bemadeIntheseattachments,orsomemaynolonger beavailableor fit yourmodeL Contactyournearest Searsstore forthe
accessoriesand attachmentsthatareavailable foryour unit,
Mostoftheseattachmentsdo notrequireadditionalhitchesorconversionkits(thosethatdoare indicated)and are designedforeasy
attachinganddetaching.
PERMANEX BAGGER letsyoucollect grassclippingsand
leaves for a healthier,neater looking lawn. Two Permanex
containershold30-galtonplasticbags.
LAWN SWEEPERSletyoucollectgrassclippingsand leaves.
LAWN VACS for powerfulcollectionofheavygrassclippings
andleaves.Wandattachmenttoplokupdebrtsinhard4o_reash
places,
CARTSmakehaulingeasy. Varietyofsizesavailable.
ROLLER for smootherlawn surface. 36-inchwide,18-inch
diameterwater-ttghtdrumhotdsupto390Ibs_ofweighLRounded
edgespreventharmtoturf. Adjustablescraperautomatically
cleansdrum.
SPREADER/SEEDERS make seeding, fertilizing, and weed
kBlingeasy, Broadcastspreaders are also useflJtforgranularde-
Icers and sand,
CORING AERATOR takes small plugsout of sot! to allow
moistureandnutrientstoreachgrass roots_36-1nchswath.24
hardenedsteelcoringtips. 150tb.capacityweighttray.
AERATOR promotesdeep rootgrowthfor a healthylawn,
Tapered2_5-tnchsteelspikesmountedon 104nchdiameter
dtscspunctureholesinsoilatcloseintervalstoletmoisturesoak
in. Steelweighttrayforincreasedpenetration.
MULCH RAKE/DETHATCHER loosenssoiland flipsthatch
and matted leavesto lawnsurfacefor easy pickup.Twenty
springtinsteeth_ Usefulto preparebare areas for seeding°
Availableforfrontorrearmounting.
SPRAYERSuse12weltDC electricmotorthatconnectstothe
tractorbatteryor other12-vottsource° Includesboomsfor
automaticsprayingwhenpurling,andhandheldwandfor spot
spraying.Wand hasadjustable spraypattern_Forapplying
herbicides,insecticides,fungicides,andliquidfedilizers_
SNOW BLADE forsnowremovalonly. 14-inchhigh,42-inch
widebladeclears38-Inchpathwhenangledleftorright.Raises,
lowerswithsidelever,Adjustableskids;replaceable,reversible
scraperbar° (Use with tire chains,wheel weights,or rear
drawbarweight.)
SNOWTHROWERhas40-inchswath.Drum.typeaugerhandles
powderyandwet/heavy snow. Mountseasilywithsimplepin
arrangement°Dischargechuteadjustsfrom tractorseat.6-inch
diameterspoutdischargessnow10to50feet. LiftcontroUedat
tractorseal (Usewithchains,wheelweights,or reardrawbar
weight,)
TIRECHAINSare heavyduty;closelyspacedextra-largecross
linksgivesmoothride,outstandingtraction.
WHEELWEIGHTSfor rearwheelsprovideneededtractionfor
snowremovalordozingheavymaterials. Inpairs.(30Ibs_each.)
TRACTORCAB hasheavydutyvinylfabric overtubularsteel
frame, ABS plastictop; clear plasticwindshieldoffers360
degreevisibility.Hingedmetaldoorswithcatch. Keepsoperator
warmand dry. Removevinyland wtndshietdsfor useas sun
protectorinsummer,(Catalogonly.)
Optionalaccessories for tractorcab: tinted/temperedsoled
safetyglasswindshieldwithhandoperatedwiper;12-voltamber
cautionlightformounting oncabtop. (Catalogonty.)
TRACTOR COVER protectstractor from weather. Made of
Evolution3 fabric(water-repeUent,extremelybreathable,light
weight,soft,non.abrasive,pliabteinall temperatures,durable,
staln/tear/punctureresistant,willnotshrinkorstretch.)(Catalog
only,)
TILIJ'Rcultivatesandpreparessolllnoneoperatlon_UsesFro
fromtractor; 12 counter-rotatingblades_Breaksgroundwith
upper-cutaction,thendeflectsand rattlesitInto a soft,aerated
soil, Chain*drivetransmission.Tills 21-inch path,6-inchas
deep. (Usechainsandwheelweights.)
I'ILLER has5 hpengineand 36-inchswathtoprepareseed
beds,cultivate,and compostgardenresidue.Tillerhasits own
built.in liftand depthcontrol systemand does NOT requirea
sleevehitch,.Fitsanylawn,yard,orgardentractor. Simplyt_ok
uptothetractordrawbarandgot

iiiiiii1,,, I ................................ ii/!1 .... ii I1'111111"1' i,, i,i I IIII '1 I LI]II!
CONTENTS OF HARDWARE PACK
,HWI'II' '= III1' I ................................................................ ..........
Parts Bag contents shown full size
i,i ..... ii I , iiii1! ii
©'\\\/#10.16 x 1_/2
(1) Locknut 3/8-24
(1) 2-3/8" Dia. Washer
(1) Hex Bolt 1/2-13 x1
(1) Shoulder I_olt 5/16-t8
(1) LockWasher 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Hex Nuts 1/4-20
(2) LockWashers 1/4
(2) Washers 9/32 x 5/8 x 16 Gauge
iii1,11,ii .. ill ,1[ , L'IJ Jl
Parts packed separately In carton
Steering
Wheel
Seat
Steering
Tube
Owner's Manual
,,!, I,LI
Battery acid
Battery
Parts Bag
........................ _ ,, ,11 iiii 1,1,1,i i'
Parts bag contents not shown full size
J'_ I(_ 1 Steering
........_ • Wheel
Steering Wheel Insert
Adapter
Steering
Bushing
<_(2) Keys
15°Slope Sheet
%•
,,ll ,.HL I
...... I
Battery Caps
and Instructions

,L,,,,...............
LY
............r '"'""................ :
"Your newiract0r has been assembled at the factory withexceptionofthose partsleft unassembledfor shippingpurposes.
To ensure safe and proper operation of your tractor, allparts and hardware you assemble must be tlghtened securely. Use
the correcttoolsas necessary to insure their propertightness.
TOOLS REQUIRED FOR ASSEMBLY
Asocket wrench setwitlmake assembly easier. Standard
wrench sizes are listed.
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 9/16" wrench
(1) 3/4" wrench
Screwdriver
Tire pressure gauge
Utilityknife
When right and left hand ts mentioned in this manual, it
means when you are In the operating position (seated
behindthe steering wheel).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton (See page 6).
• Cutalong dotted lines oncarton,from toptobottom, all
four comers of carton and lay panelsflat.
•Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING UNIT OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Slidethe steering bushingover the steeringshaft.
•Raise steeringshaft forward untilscrew holesin dash
line up with steering bushing. Install two (2) sheet
metal screwsand tighten securely.
•Positionsteering bootover steedng shaft.
•Place tabsofsteeringbootover slotsindash and push
down tosecure.
•Slidesteertngwheeladapteronto uppersteeringshaft.
•Positionfront wheels ofthe tractorsotheyare pointing
straightforward.
•Positionsteering wheel so cross bars are horizontal
(leftto right) and slide ontoadapter.
• Assemblelargeflatwasher and 3/8-24 hexlocknutand
tighten securely.
,Snap insertinto center of steering wheel.
•Remove protective plasticfrom tractor hoodand grill.
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES INSKIDTHAT MAY PUNCTURETtR ESWHERE
UNIT tS TO ROLLOFF SKID.
(See Fig. 6)
• Raise attachment liftlever to itshighest position.
•Release parking brake by depressing clutch/brake
pedal.
,Place gearshiftlever in "NEUTRAL" position.
•Roll unit backwardsoffskid°
°Remove banding holdingdischarge guard up against
tractor.
STEERING
BUSHING
STEERING
NHEEL
ADAPTER
STEERING
BOOT
STEERINGSHAFT
(ASSEMBLYPOSITION)
STEERING SHAFT
$oHIPPING
snlON)
FIG. 1
7

HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
III II,ii ,i,ii,i,1,ii,ii,iiiii,iiii,ii,iiii, I, III, ,L !LLLIJLI
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately If
accidentally In contactwlth batteryacid.
Do not smoke, Fumes from charged
battery acid are explosive,
Read the lnstrucUons Included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes,
Yourunit has a battery chargtngsystem whtch ts sufficient
for normal use, However, periodiccharging ofthebattery
with an automotive charger willextend its life.
• See instructionspacked withvent caps inparts bag.
• Fill battery with acldo Fill each cell untilit reaches the
bottomof the vent wells. Do not overfill.
• Allow battery to stand and settle for at least thirty
minutes. After standing, check the level of actd. tf
below the vent wells, add more acid untilthe correct
level Is reached.
While batterytsstanding(afteraddlng acid) and later, while
battery isbeing charged, continuewith assembly of unit,
iMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE° FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE.
•Charge battery at a rate of 6 amperes for t hour. Use
a12volt batterycharger, Observe all safety precautions
required for battery charging.
. Check the acid level after the battery ts charged, if the
acid has fallen below the correctlevel, add distilled or
Iron free water,
.Installthe ventcaps tocoverthe vent wells. Wash the
top ofthe battery withwater toremove any acid, then
wipe dry.
. Check battery case for leakage to make sure that no
damage hasoccurred in handling_
• Dispose of excess battery acid. Neutralize acid for
disposal by adding it to four inches of water in afive
gallon plasticcontainer. Stir with a wooden or plastic
paddle while adding baking soda until the additionof
more soda causes no more foaming.
• Follow instructionson how toinstall battery.
CUT AWAY VIEW jVEWr CAP
!
I_ _ _ ........._
BATTERY
CELL ACID
_VEL
INSTALL SEAT (See Fig. 3)
Adjust seat beforetighteningadjustment bolt.
•Remove cardboard packing on seat pan,
• Place seat on pan and assemble shoulder bolt.
•Assembleadjustment bolt,lockwasher andflatwasher
loosely. Do notttghten.
• Tighten shoulderboltsecurely.
•Lower seat intooperating position and siton seat.
• Slide seat untilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brake pedalallthewaydown
(See Fig. 6).
•Get offseat without movingits adjusted position.
• Raise seat and tighten adjustment boltsecurely.
SEAT
S_TP_
SHOULDER
BOLT
!
FLAT WASHER
ADJUSTMENT LOCK WASHER
BOLT
FIG. 3
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factoryfor
shipping purposes. Correct tire pressure Is importantfor
bestcuttingperformance.
•Reduce tire pressure to PSI shown In "PRODUCT
SPECIFICATIONS" on page 3 ofthis manual.
CHECK DECK LEVELNESS
Forbestcutting.:esults,mower housingshouldbepropedy
leveled. See TO LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts In the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted, See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
FIG. 2 8

ASS SLY
iNSTALL BATTERY (See Figs, 4& 5)
CAUTION: Do not short batten=/termi-
nals, Before Installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acclden-
tat grounding.
Liftseat to raised position_
, Open battery box door.
, Lower battery intobattery box with battery terminals
toward front of unit.
,Be sure battery drain tube isattached to battery box°
• FirstconnectRED batter_jcable topositive (+) battery
terminalwith hexbolt, flat washer, Iockwasher and hex
nut as shown. Tighten securely.
°Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
• Close battery box door.
Open battery box door for:
,inspection for secure connections (to tighten hard-
ware).
• Inspection for corrosion.
•Testing battery.
•Jumping (if required)°
°Periodic charging.
BATTERY
BOX DOOR
POSITIVE _IEGATIVE
(RED) CAB_ (BLACK) CABLE
FLAT
WASHER
POSITIVE (+) TERMINAL NEGATIVE (.) "tERMINAL
FIG. 4
BATTERY
VENT CAPS
FIG. 5
,/'CHECKLIST
9
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WEW/SH TOASSURE THATYOU RECEIVE
THE BEST PERFORMANCE AND SAT/SFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
_/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
/Battery isproperly prepared and charged. (Minimum
1 hour at 6amps).
4" Seat isadjusted comfortably and tightened securely.
#' Alltires are properlyinflated. (For shippingpurposes,
the tires were over-inflated at the factory).
v" Be sure mower deck is properly leveled side-to-side/
front-to.rear for best cutting results. (Tires must be
properly inflated for leveling).
#" Check mower and drivebelts. Be surethey are muted
properlyaround pulleys and inside all belt keepers.
4" Check wiring. See that all connectionsare stillsecure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oilis at proper level.
#" Fuel tank isfilled with fresh, clean, regular unleaded
gasoline.
€" Become familiar with all controls - their location and
function. Operate them before you startthe engine.
4" Be sure brake system is in safe operating condition.

i.... iiiii1,,i........... _ ii ,i ii iii , ii ii1,111,111111111 i I i i i, ,11, II'H :
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparethe,tustrations withyourtractortofamiltadze yourselfwiththelocations ofvariouscontrolsand adjustments. Save
thismanual for future reference,
ATTACHMENT
CLUTCH LEVER LIFT LEVER
PLUNGER
UGHT SWITCH
ATTACHMENT
UFT LEVER
THROTTLEJCHOKE
CONTROL
CLUTCH/BRAKE
PEDAL
PARKING BRAF,E
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
GEARSHIFT
LEVER
IGNmON
SWITCH
)
FIG. 6
Sears tractorsconform tothe safety standardsof the American National Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor,
LIGHT SWITCH: Turns the headlights on and off,
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed,
CLUTCH/BRAKE PEDAL: Used for declutching and
brakingthe tractorand startingthe engine,
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER: Selects the speed and directionof
tractor,
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
yourtractor=
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition.
IGNITION SWITCH: Used for starting and stopping the
engine.
10

The operation of any tractorcan resultin foreign objectsthrown intothe eyes, which can
result in severe eye damage, Always wear safety glasses or eye shields while operating
your tractor or performingany adjustments or repairs. We recommend wide vision safety
mask for over the spectacles or standard safety glasses, available at Sears Retail or
Catalog stores.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
•Depress clutch/brake pedalintofult"BRAKE"position
and hold,
-Placeparkingbrakelever tn"ENGAGED" positionand
releasepressurefrom clutch/brakepedal, Pedalshould
rematn|n"BRAKE"posttion, Make sure parkingbrake
willhold vehicle secure.
NOTE: Under certainconditionswhen unitisstandingidle
with the engine Panning,hot engine exhaust gases may
cause "browning" of grass., To eliminate this possibility,
always stop eng=newnen stopping uniton grass areas.
i i i , i ...... ,J_,..,:L.......
CAUTION: A.lwpysstopunltcompletely, !
as aescrlbea above, before leaving the
operator's position; to empty grass
................. ca,tcher, ate,
ATTACHMENT "DISENGAGED"
CLUTCH LEVER POSITION
"ENGAGED =
POSITION \_-\._ BRAKEPARKING
"ENGAGED"
POSITION
THROTTLE/
CHOKE
LEVER
GEAR-
SHIFT
IGNITION
KEY
"BRAKE =
POSITION
CLUTCH]BRAKE
PEDAL =DRIVE"
POSITION
\
PARKING BRAKE
"DISENGAGED"
POSITION
FIG. 7
STOPPING (See Fig. 7)
MOWER BLADES -
• Move attachment clutchlever to "DISENGAGED" po-
sition,
GROUND DRIVE -
•Depress clutch!brakepedalInto fuIi"BRAKE"posltlon_
•Move gearshift lever to"NEUTRAL" positlon_
ENGINE -
•Move throttle controlto"SLOW" position°
NOTE: Failureto movethrottle controlto"SLOW" position
and allowing engine to idle before stopping may cause
engine to "backfire".
•Turn ignitionkey to "OFF" positionand remove key,
Always remove key when leaving vehicle to prevent
unauthorized use°
•Never use choke tostop engine.
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
•Operating en_]ineat less than full throttlereduces the
battery charging rate.
oFull throttle ofters the best bagging and mower per-
formance,
TO MOVE FORWARD AND BACKWARD (See
Fig. 6)
The directionand speed of movement iscontrolledbythe
gearshift lever.
,Start tractor with clutch/brake pedal depressed and
gearshift lever in "NEUTRAL" position.
• Move gearshift lever to desired position.
•Slowly release clutch/brake pedal to start movement.
IMPORTANT; BRtNGTRACTORTOACOMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DOSO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig, 6)
The position of the attachment lift lever determines the
cuttingheight.
•Grasp liftlever.
•Press plunger with thumb and move lever to desired
position.
The cuffingheight rangeis approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not n,nning. These heights are approx=mate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut approximately 2-1/2
!nches during the coolseason and over3 inchesduring
hot months. For healthier and better Iooklng lawns,
mow often and after moderate growth.
• For best cutting performance, grass over 6 Inches in
height shouldbe mowed twice, Make the first cut
relatively high; the second to desired height,
11

OPERATION
TO OPERATE MOWER (See Fig. 8)
Your unit is equipped with an operator presence sensing
switch. Any attempt bythe operatorto leave the seat with
the eng!nerunningand theattachmentclutch engaged will
shut offthe engine.
• Select desired height of cut.
•Engage mower by slowly moving attachment clutch
lever to "ENGAGED" position_
• TO STOP MOWER- Move attachment clutchlever to
"DISENGAGED" positton_
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard In place.
ATTACHMENT
LIFT LEVER
HIGH POSITION
LOW
POSITION
R_HI
RUNNER
DISCHARGE GUARD
ATTACHMENT CLUTCH LEVER
"DISENGAG _n. PosmoN "ENGAGED"
POSITION
FIG. 8
TO OPERATE ON HILLS
L -_ ................................................ i i Ill I II Ill
&CAUTION: Do not drive up or down
o
hills wlth slopes greater than 15 and
do not drive across any slope.
Choose theslowest speed beforestarting upor down
hills_
•&.voidstopping or changingspeed on hills.
ifslowing is necessary, movethrottle controllever to
slower position.
o
•If stoppingIs absolutely necessary, pushclutch/brake
pedal quickly to brake position and engage parking
brake.
• Move gearshift lever to 1st gear and be sureyou have
allowed roomfor tractor to roll slightlyas you restart
movement.
°
To restartmovement,slowlyrelease parkingbrakeand
clutch/brakepedal.
Make all turnsslowly.
TO TRANSPORT
•Raise attachment rift controlto highest position.
•When pushing or towing your unit, be sure gearshift
lever istn "NEUTRAL" position.
•Do notpush or tow unitat more than five (5) MPH.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 13)
-The engine In your unit has been shipped, from the
factory, already filled with summer weight oil
° Check engine oilwith uniton level ground.
•Remove oil fill dipstick and wipe clean, replace and
screw cap tight, wait for a few seconds, remove and
read 011level If necessary, add oiluntil"FULL" mark
on dipstickls reached. Do not overfill.
•For coldweather operation you should change oilfor
easier starting (see "OIL VISCOSITY CHART" Inthe
Customer Responsibilitiessection ofthis manual).
• Tochangeenglneoil,see the CustomerResponstbUities
sectionin this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasolinewillincrease carbon
and lead oxide deposits and reduce valve life).
IMPORTANT; WHEN OPERATING INTEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience Indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attractmoisturewhichleads toseparationand formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while In storage. To avoid engine
problems, thefuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let itrun untilthe fuel linesand carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional Information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oli or fuel. Do not store, spill or
use gasoline near an open flame,
12

OPERATnO
TO START ENGINE (See Fig. 7)
When starting engine for the first time or if engine has
run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Depress the clutch!brake pedal and set the parking
brake.
•Place gearshift lever in "NEUTRAL" position_
oMove attachment clutchto "DISENGAGED" position.
•Move throttle controllever to "CHOKE" positionfor
cold engine start. For warm engine start, move
throttle control to "FAST" position.
attempts, move h o on o to FAS pos""on,
wait a few minutes and try again.
° When engine starts, move throttle controlto desired
position.
°Allow engine to warm up for a few minutes before
engaging drive or attachment clutch.
NOTE: tf at a high altitude (above 3000 feet) or in cold
temperatures (below 320 F), the carburetor fuel mixture
may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and
Adjustments section of this manual
MOWING TIPS
°Tire chains cannot be used when the mower hous-
ing is attached to unit.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING"
mthe Service and Adjustments section of this
manual.
, Use the runner on the right hand side of mower as
a guide, The blade cuts approximately an inch
outside the runner (See Fig,8),
• The left hand side of mower should be used for trim-
ming,
°Drive so that clippingsare discharged onto the area
that has been cut. Have the cut area to the right of
the machine. This will result in a more even distri-
bution of clippings and more uniform cutting.
•When mowing large areas, start by turning to the
right so that clippings will discharge away from
shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left
hand turns until finished(See Fig. 9).
FIG. g
°if grass is extremely tall, it should be mowed twice
to reduce load and possible fire hazard from dried
clippings. Make first cut relatively high; the second
to the desired height.
°Do not mow grass when it is wet. Wet grass will
plug mower and leave undesirable clumps. Allow
grass to dry before mowing.
•/_ways operate engine at full throttle when.mowing
to assure better mowing penormance ana proper
discharge of material. Regulate ground speed by
selecting alow enough gear to give the mower
cutting performance as welt as the quality of cut
desired.
, When operating attachments, select a ground speed
that wiltsuit the terrain and give best performance of
the attachment being used.
13

RESPONSIBILITIES
ASYOUCOMPLETE _, _€ _
REGULARSERVICE /_/_/_.,_ERVICE DATES
.................. III1'11'11I'
CheckBrakeOperation Ii# #!k/
C,eck',roP.e=ura IV v' "+. " " "
T Checker_0SeFasteners
RSha_ervl:leplace MowerBlades tj_4
cm+<8o.;_L,;vom_h;;_o V' ...... --
0 CleanBatteryandTerminals
RCheck Transmission Cooling
.....,_djUS,Stad_,,olti;+)Tens,on . _ _,_+V',, ......
Adjust Motion Drive Belt(s) Tension I_s
CheckEngineO11Level If _ :_21_
ChangeEngineOII l/ i '" :1/
CteanAirmite, ,, V'_I __
NE Clean Air Screen....................... IkIP21....................
GI InspectMuffler/Spaf_An'ester
I_l Replace Oil Filter (if equipped) .!_,2
CleanE.glneCoolingFtns !V'_!
E'"ReplaceSp_kPing .............. !V"1I/
ReplaceAirFilterPaperCartridge................ _#+
ReplaceFuelFitter '
._,.,
1 - Change more often when operating under s heavy load or In high ambient temperatures+ 3 +ffequipped with oil fl_tet, change oll every 60 houri+
2 - Service mote often when operating In dirty or dusty conditJons_ 4 -Repine blades more often when mowing in aandy aoiL
6-if equipped with adjustable system+
GENERAL RECOMMENDATIONS
The warrantyonthisvehicledoesnotcoveritems thathave
been subjected to operator abuse or negligence. To
receive fullvalue from the warranty, operator mustmain-
tain unitas instructedin this manual.
Some adjustments wilt need to be made periodically to
properlymaintain your unit+
All adjustments in the Service and Adjustments sectionof
thismanual shouldbechecked at leastonce eachseason+
,Once ayearyou shouldreplace the sparkplug,clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
properair-fuelmixture an_ helpyourengine runbetter
andlast longer.
LUBRICATION CHART
(_)SPINDLE ZERK_I _..__.-..._._ F----'SPINDLIE ZERK (_)
(If equipped) _Jl[ ..... _ (If equlppsd)
(_) FRONT WHEEL'"I_='r'_N: _._t _FRONT WHEEL (_)
BEARING ZERK _ | __ BEARING _RK
|
®
®CLUTCH
PIVOT(S)
BEFORE EACH USE
•Check engine oillevel.
•Check brake operation.
•Check tirepressure.
• Check for loosefasteners.
d)
PWOTS
14
(_) SAE 30 OR 10W30 MOTOR OIL API -SG
_GENERAL PURPOSE GREASE
(_)REFER TO CUSTOMER RESPONSIBILITIES =ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WtLL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF "tHE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTO ETIES
TRACTOR
AZwaysobserve safety ruleswhen performingany matnte-
n_ce,
BRAKE OPERATION
If unitrequiresmore than six (6) feet stopptngdistance at
highs_eed in highest gear, than brake mustbe adjusted.
(See 'TO ADJUST BRAKE" in Service and Adjustments
sectionofthis manual).
TIRES
,Maintain proper air pressure In all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 ofthis manual),
.Keeptires free of gasoline, oil, orinsect control chemi.
caiswhich can harm rubber.
- Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp_ The
blades canbe sharpened witha file or on agrindingwheel.
We suggestthey besharpened or replacedafter every 25
hours of mowing. Check blades more often if mowing in
sandy conditions.
,Do notattempttosharpen bladeswhiletheyareonthe
mower,
-Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 10)
•Raise mower to highest positionto allow access to
blades_
= Removehexbolt, lockwasherandflatwashersecuring
blade.
•installnew or resharpened blade withtrailingedge up
towardsdeck as shown.
. Reassemble hex bolt, lockwasher and fiat washer in
exact order as shown.
-Tighten boltsecurely (30-35 Ft. Lbs.torque).
IMPORTANT: BLADEBOLTIS GRADE8 HEATTREATED.
"t
222
NED( BOLT (GRADE 81"
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX UNES ON THE BOLT HEAD.
FIG, 10
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the blade balanced. An
unbalanced bladewillcauseexcessivevibration andeven-
tual damage to mower and engine.
. The bladecan besharpened witha file oron a grinding
wheel. Do not attemptto sharpen whileon the mower.
• To check blade balance, you will need a5/8" diameter
steel bolt, pin. ora cone batancer. (When usingacone
balancer, follow the instructions supplied with bal-
ancer),
•Slideblade onto an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade Is balanced, it should remain In a horizontal
position, tf either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not,11
5/8" BOLT
OR PIN BLADE
FIG. 11
15

CUSTOMER RESPONSIBILITIES
BATTERY (See Fig. 12)
Your unithas a battery charging system whlchis sufficient
for normal use° However. periodiccnargmg of.thebattery
withan automotive charger will extend it'slife.
•Acidsolutionlevel In each battery cel!shouldbe even
withbottoms ofventwalls. Add onlydistilledorironfree
water if necessary. Do not overfill.
CUT AWAY VIEW /VENTCAP
!r
WELL
! !:1 I:'JI l_ _I_ _1lY CELl.ACID
FIG. 12
* Keep battery and terminals clean.
, Keep battery boltstight.
, Keepvent capstightand smallventholesincapsopen.
* Recharge at 6 amperes for 1hour.
TO CLEAN BATTERY AND TERMINALS -
Corrosionand dirton the battery and terminals can cause
the battery to "leak" power°
, Remove terminal guard.
, DisconnectBLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
, Wash battery with solution of four tablespoons of
baklngsodato onegallonofwater. Becarefulnottoget
the soda solution intothe cells.
, Rinse the battery with plain water and dry.
, Clean terminalsandbatterycable ends withwirebrush
untilbright.
. Coat terminals with grease or petroleumjelly.
, Reinstall battery (See "INSTALL BATTERY" in As-
sembly section Ofthis manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours
and replace if necessary. The belts are not adjustable.
Replace belts ifthey begin to slipfrom wear.
TRANSAXLE COOLING
Keep transaxie free from build-upof dirt and chaff which
can restrictcooling°
ENGINE
LUBRICATION
Only use high quality detergent oll rated with API service
classification SG. Select the oil's SAE viscosity grade
according toyour expected operatingtemperature.
SAE%qscosn%,GRAOES
4IBm
TE,M P_:_ATURE RANGE ANltC_PATI_3 BEFORE NEXT OL CHANGE
NOTE: ARhoughmultt_vtscosttyoils (5W30, 10W30, etc,)
improve startingin coldweather, these multtLvlscosity otis
wlll result in Increased oli consumptionwhen used _ooe
32°C. Check yourengine oillevel morefrequentlytoavoid
possibleengine damage from runninglow on oil.
Change the oll after the first two hours of operation and
every 25 hours thereafter or at least once ayear if the
tractor isnot used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of continuoususe, Tighten
oil fill cap/dipstick securely each time you check the otl
level,
TO CHANGE ENGINE OIL (See Fig. 13)
Determine temperature rangeexpected beforeollchange.
Alloil mustmeet API service classificationSG,
* Be sure vehicle Is on level surface.
=Oil willdrain more freely when warm.
. Catch oilin a suitable container.
oRemove oilfilldipstick_ Be careful not to allow dirtto
enter the engine when changing oil.
.Remove drain plug.
•After oilhasdrained completaly, replace olldrain plug
and tighten securely.
*Refill engine with oilthroughoilfilldipsticktube. Pour
slowly. Do not overfill. For approximate capacity see
Product Specificationson page 3 of this manual.
,Usegaugeonollfilldipstickforchecktnglevel. Besure
dipstickcap istightenedsecurelyfor accurate reading.
Keep oilat "FULL" line on dipstick.
OIL RLL
CAP/DIPS'riCK
OIL DRAIN PLUG
FIG. 13
16

AIR FILTER FOAM PRE-CLEANER
(See Fig. 14)
Your engine willnot runproperlyand may be damaged by
usinga dirtyair filter. Clean thefoam pre-cleaner element
afterevery 25 hoursofoperation,more oftenifusedinvery
dusty,dirtyconditions.
,Remove knob and cover.
-Remove cartridge nut and replace cartridge.
•Reassemble and tighten securely,
NOTE: Do not attempt to clean or oilthe paper cartridge.
Replace paper cartridge once a year or after every 100
hours ofoperation, more often tf used in very dusty, dirty
conditions,
- Wash foam pre-cleaner in liquiddetergent and water.
.Wrap foam pre-cleaner in cloth and squeeze dry.
o Lightly coat foam pre-cleaner with clean engine oil.
Squeeze in towel to remove excess olt. Do not satu-
rate,
•Install foam pre-cleaner over paper cartridge.
•Reassemble cover and secure with knobs.
CARTRIDGE
NUT
FOAM
PRE.CLEANER
PAPER
CARTRIDGE
AIR CLEANER BASE
FIG. 14
AIR SCREEN (See Fig. 15)
The engine air screen mustbekeptfree ofdirtand chaffto
prevent engine damage from overheating. Clean with a
wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
ENGINE COOLING FINS (See Fig. 15)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
°Remove oil filldipstickand cover opening to prevent
entry ofdirt.
•Remove screwsfrom blower housing and lifthousing
offengine.
o Remove the screwssecuringthe starter housing and
lift housingoffengine.
• Usecompressed airor stiff bristlebrush tothoroughly
clean engine coolingfins°
,To reassemble, reverse above procedure. 17
SCREWS BLOWER HOUSING
STARTER
HOUSING
OIL FILL
DIPSTICK
ENGINE COOLING RNS
FIG. 15
SPARK
PLUG
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Sp;Jgtypearkplu e and gap settingis shownin "PROD-
UCT SPECIFICATIONS" on page3 of this manual.
IN-UNE FUEL FILTER (See Fig. 16)
FuelfUtershouldbe replaced once eachseason. Iffuelfilter
becomes clogged, obstructingfuel flow to carburetor, re-
placement isrequired,
•With engine cool, remove filter and plug fuel line
sections.
° Place new fuel filter in positionin fuel line,
°Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
FUEL
FILTER
FIG. 16
CLEANING
°Clean engine, battery, seat, finish, etcoof all foreign
matter,
°Keep finished surfaces and wheels free of all gasoline,
oil, etc.
°Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
unit unless the electrical system, muffler, air filter and
carburetorare coveredto keep water out÷ Water In engine
can result in ashortened engine life.
MUFFLER
inspectand replacecorroded mufflerand sparkarrester (if
equipped) as tt couldcreate a fire hazard and/or damage.

........ ui i iii iii
AND ADJUSTM
I L' ,ll,ll,lml,ll,l,lll,ll,ll,, I i1,1111,1,1111,
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
&.s
ii i i i1,, ,i,iil,l,lllllllllllllllll
tl
e
TRACTOR
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever In "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position,
Turn Ignition key "OFF=and remove key.
Make sure the blades and all moving parts have completely stopped,
Disconnect spark plug wire from spark plug and place wire where it cannot come In contact with
plug.
TO REMOVE MOWER (See Fig. 17)
Mowerwill be easier to remove from therightside of unit°
•Place attachment clutch in"DISENGAGED" position.
• Moveattachment liftleverforward tolowermowertoits
lowest position.
° Roll belt offengine pulley.
• Disconnect clutch rod from clutchlever by removing
retainer spring,
° Disconnectsuspension arms from rear deck brackets
byremovtng retainer springs.
• Disconnectfrontlinksfrom deckby removingretainer
springs.
•Raise lift lever to raise suspension arms. Slidemower
out from under tractor.
IMPORTANT: IFANATTACHMENTOTHERTHANTHE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H, AND LH. SUSPENSION ARMS MUST BEREMOVED
FROM TRACTOR,
NOTE: The mower ctutchrodhas a trunnionthathas been
preset,atthe factory,for optimummower performance. DO
NOT MOVETHETRUNNION ONTHE CLUTCH ROD. fffor
any reasonthetrunnionhas been movedon the clutchrod,
itmust beresetto correctposition(parallel withclutchrod)
and measure 10-11/32" (Check dimension on edge offiat
worksurface as shown).
Be sure to tighten trunnionnut securely against trunnion
after making any adjustments.
SEE NOTE ABOVE
CLUTCH
ROD RETAINER
SPRING
RETAINER
SPRINGS
TO INSTALL MOWER (See Fig. 17)
•Raise attachment lift lever to itshEghestposition.
• Slidemower undertractorwith dischargeguardtoright
side of tractor,
•Lower lift lever to itslowest position.
• Installmower in reverse order ofremovalInstructions.
18 FIG.17

TO LEVEL MOWER HOUSING
Adjustthe mower whiletractorisparkedon level groundor
driveway. Make sure tires are property inflated (See
"PRODUCT SPECIFICATIONS" on page 3). If tires are
over or under inflated, you will not propedy adjust your
mower,
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) -
You willneed two (2) standard 2 x 4short pieces ofwood
tomake the followingadjustment, Similar blocksmeasur-
ing 1-1/2" thick may also be used.
•Raise mower with attachment riftcontrolto allow two
(2) 1-1/2" thick blocksto be placedunder rear edge of
mower directly behind mandrels.
ADJUSTMENTS
........................ :, i::It
FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 21) -
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS
NECESSARY, BESURE TOADJUST BOTHFRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE,
To obtain the best cutting results, the mower housing
shouldbeadjusted sothatthefront isapproximately 1/4"to
3/4" lowerthan the rear when the mower is in its highest
position.
Check adjustment on right side of tractor. Measure dis-
tance "D" directlyinfront and behind themandrel at bottom
edge of mower housingas shown,
• Lower mower deck to its lowest height of cut position
(See "TO ADJUST MOWER CUTTING HEIGHT" in
Operation section ofthis manual).
• On bothsidesoftractor, loosen, butdonotremove, the
fasteners securing the adjustable pivot brackets to
frame. Both brackets mustbe loose enoughto move
freely.
- Pull down firmly on suspension arm to remove any
slack in pivot bracket and hold while tighteningrear
fastener first to secure. Tighten remaining fasteners.
oRepeat procedure on other side of tractor.
oRaise mower with attachment lift controland remove
blocksfrom under mower.
PLACE TWO (2) 1-1/2 =THICK BLOCKS UNDER REAR EDGE OF
equlv.)
'%
MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION
FIG. 18
ADJUSTABLE PIVOT
PULL DOWN AND
TIGHTEN REAR
FASTENER FIRST
•Before making anynecessary adjustments,checkthat
both front links are equal In length. Both links should
be approximately 10-3/8".
•if links are not equal in length, adjust one link to same
length as other link.
• To lower front of mower loosen nut "E" on both front
links an equal number of turns.
°When distance "D" ts 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
•To raise front of mower, loosen nut"F" fromtrunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
,When distance "D" is 1/4" to 3/4" lower at front than
rear,tighten nut"F" against trunnion on both front links_
oRecheck side-to-side adjustment.
FIG. 20
BOTHFRONTUNKS MUST BE EQUALIN LENGTH
NUT "E"
FRONT UNKS TRUNNION
FIG. 21
FIG. 19 19

;E AND ADJUSTM
WITH PARKING BRAKE _ENGAGEO =
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 22)
The mower blade drive belt may be replaced without
tools. Park the tractor on level surface. Engage parking
brake. For assistance, there is abelt installaUonguide
decal on the mower housing.
BELT REMOVAL-
• Place attachment clutch in =DISENGAGED" position=
• Move attachment lift lever forward to lowermower to
its lowest position.
• Roll belt off engine pulley.
• Disconnect R.H. suspension arm from rear deck
bracket by removing retainer spring.
• Work belt off both mandrel pulleys and Idler pulleys.
, Pull belt away from mower.
BELT INSTALLATION -
• Install new belt in reverse order of removal.
• Make sure belt is tn all pulley grooves and inside all
belt guides.
MANDREL R,H. SUSPENSIONARM ENGINEPULLEY
PULLEYS
RETAINER
SPRING
MANDREL
PULLEY
FIG. 22
TO ADJUST BRAKE (See Fig. 23)
Your unit is equipped with an adjustable brake system
whichismounted on the rightside ofthe transa:_Je.
If unitrequiresmore than six (6) feet stoppingdistance at
highspeed in highestgear, then brake mustbe adjusted.
•Depressclutch/brakepedaland engageparking brake.
•Measure distance between brake operating arm and
nut "A" on brake rod,
.
•If distance is other than 1-1/2, disengage parking
• g
brake, loosen jam nut and turn nut Auntil dtstance
I$ II II
becomes 1-1/2, Retightenjam nut against nut A.
• Engage parkingbrake and recheck distance.
•Road test unitfor proper stoppingdistance as stated
above. Readjust ifnecessary, If stoppingdistanceis
stillgreater than six (6) feet in highest gear, further
maintenance isnecessary. Contactyour nearest au-
thorized servicecenter.
NUT "A°
JAM NUT
OPERATING
ARM
FIG. 23
TO REPLACE MOTION DRIVE BELT (See
Fig. 24)
Park the tractor on level area. Engage parking brake.
For assistance, there isa belt installationguide decal on
bottom side of left footrest.
•Remove mower (See "TO REMOVE MOWER" inthis
section of this manual).
•Remove belt from stationary idler and clutching idler.
,Remove belt from engine pulley.
,Roll belt over top of transaxle pulley.
• Install new belt by reversing above procedure.
IMPORTANT: REPLACE ONLY WiTH BELT LISTED
IN THIS MANUAL.
PULLEY
STATIONARY
IDLER
FIG. 24
20