Craftsman EZ 917.273111 User manual

Owner's Manual
CRnFTsMnli
22.0 HP
ELECTRIC START
46" MOWER
6 SPEED
GARDEN TRACiTOR
Model No.
917.273111
•Safety
•Assembly
•Operation
• Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation..:..: ........................................ 12
Maintenance Schedule ......................... 19
Maintenance ......................................... 19
Service and Adjustments .............. :_T,.,..23
Storage ......................................... ........ 31
Troubleshooting .................................... 32
Repair Parts ......................................... 36
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, ifthis Craftsman RidingEquipment is main-
tained, lubricatedand tuned up according tothe instructionsin the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:. __--.
• Expendable itemswhich become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
•Tire replacement or repair caused by puncturesfrom outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructionscontained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAI-I'ERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective inmaterial or workmanship and our testing determines the bat-
tery will not hold a charge, Sears willreplace the battery at no charge. In-home warranty
service on your Craftsman riding equipment isavailable at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service isavailable by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service willstillbe avail-
able after 30 days from the date of purchase but a standard trip charge willapply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
•Read, understand, and foflowall instruc-
tions in the manual and on the machine
before starting.
• Only allow responsibleadults, who are
familiar with the instructions,to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before tuming.
•Never leave arunning machine unat-
tended. Always tum off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.

•Turn off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or unload*
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments, These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
*Do not mow near drop.offs, ditches, or
embankments. The mower could sud*
denly turn over if awheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machineJ_
putting your foot onthe ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult. - _ -
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine
to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel con-
tainer inside where there is an open
flame, such as a water heater.
•Never run a machine inside a closed area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices. Check
their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3

• Never make adjustments or repairswith
the engine running.
•Grass catcher components are subject
to wear, damage, and detedoration,
which could expose moving partsor
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and_"_n cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be sedously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15 ° Max), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Donottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
,ALook for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!I! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
AWARNING: The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
_.CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
itcannot contact spark plug.
4

PRODUCT SPECIFICATIONS
GASOUNE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OlLTYPE SAE 10W-30
API-SF/SG/SH): (above 32°1=)
SAE 5W-30
(below 32°F)
OIL CAPACITY: W/FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG: Champion RC12YC
GAP: ,040")
GROUND SPEED
(MPH): HI: LO:
0.7 1.7
1.4 3,3
2.3 5.4
REVERSE: 0.9 2.1
TIRE PRESSURE: FRONT.' 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15 AMPS @3600 RPM
BA'I-rERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance,
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the =SAFETY RULES".
MAINTENANCEAGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details,
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, cadngfor and using your tractor.
•Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_.WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator,
In the state of California the above is
required by taw (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authodzed Service
Center (See REPAIR PARTS section of
this manual),
5

PARTS BAG CONTENTS SHOWN FULL SIZE
"!
((1) Shoulder Bolt
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(2) Screws
#10 x 5/8 I
(2) Weld Nuts _(2) Lock
#1_ Washers
i #1o
(2)Washers
3/16 x 3/4 x 16 Gauge _..,
(3) Retainer Springs
(Double Loop)
(4) Retainer Springs
___ (Single Loop)

Partspacketseparatelyincarton PartsBagcontentsnotshownfull§ize
re.l== 4Seat
Video
Cassette
Mulcher
Plate
i
0
i
a
Parts Bag
Steering
Wheel Insert
Steering Wheel
Manual
o
o
°®
a
" (4) AdjustingBar
(4) Wheels
(4) Retainer Springs
(4) Clevis Pins
®
(4)Locknut 3/8-16
(4) Washers 3/8 x 3/4-14
(4) Shoulder Bot
!
Steering
Sleeve
(2) Keys °n_
Slope Sheet
Steedng _;leeve
Extension
(2) Front Lin_
Assemblies
_(_)) nLatch H_k
Assemblies
7

Your new tractor has been assembled at the factory with exception of those I_ts left
unassembled for shipping purposes. To ensure safe and proper operation of your trac
all pads and hardware you assemble must be tightened securely. Use the correct tool
as necessary to insure proper tightness. Review the video cassette before you begin.
ASSEMBLY _Wheel Insert
_.._ Hex Bolt
_p._._._ Lock Washe_
Large Flat
Washer
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listedbelow.
(1) 9/16" wrench (1) 3/4" Socket w/
(1) 112"wrench ddve rachet
(1) Utility knife (1) PhillipsScrew-
(1)Pliers driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seatedbehind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
•Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
oRemove mower and package materials.
•Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
•Remove hex bolt, lock washer and large
fiat washer from steering shaft.
•Positionfront wheels of the tractor so
they are pointingstraightforward.
•Slide the steering sleeve over the steer-
in_ shaft.
Align tabs and press steering sleeve
extension into bottom of steedng wheel.
Positionsteering wheel so crossbars
are horizontal (left to right)and slide
onto steering wheel adapter.
Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previouslyremoved. Tighten
securely.
iSnap steering wheel insert intocenter
of steedng wheel.
Remove protentivematedals from trac-
tor heed and gdll.
Steering Wheel
Wheel Adapter
Steering _Tabs
Sleeve I
Extension __-__
Shaft
Steering
Sleeve
IMPORTANT: Check for and remove an
staples in skid that may puncture tires
where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
iress lift lever plunger and raise attac
ment lift lever to itshighest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) po=
tion.
•Roll tractor forward off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BA'I'rERY
•Lift hood to raised position.
•If this battery is put into service after
month and year indicated on label (lab
located between terminals) charge bat
ten] for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for
charging instructions).
8

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt, Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
position.
•Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt
L_°_._
AdjustmentKnob Flat Washer
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS on page
5 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate yourtrac-
tor, check to see that the brake is propedy
adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designedto keep
the mower deck in proper pesffidn When
operating mower. Be sure they are proper-
ly adjusted to ensure optimum mower per-
formance.
•Slide gauge wheel bar down into brackef
channel, Be sure that gauge wheel bar
aligning holes are on top. Assemble
gauge wheels as shown using shoulder
bolts, 318 washers and 3/8-16 center
Iocknuts and tighten securely.
•For ease of mower to tractor assembly,
raise gauge wheels to highest position
and retain with clevis pins and spnng
retainers.
•Adjust gauge wheels before operating
mower. See "TO ADJUST GAUGE
WHEELS" in the Operation section of
this manual.
Retainer Spring
Pin
Shoulder Bar
Bolt
Wheel
3/8 Washer 3/8-16 Center
Locknut

INSTALLMOWERANDDRIVEBELT
Besuretractorison levelsurfaceand
mowersuspensionarmsareraisedwith
attachmentliftcontrol.Engageparking
brake.
•Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
•Slide mower under tractor with dis-
charge guard to right side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
•Install one front link in top hole of the
left hand front mower bracket and left
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
•Install second front link in right hand
front suspension bracket only and retain
with single loop retainer spring as
shown.
•Slide right side of mower back and
install link in top hole of right hand front
mower bracket. Retain with single loop
retainer spring as shown.
•Turn height adjustment knob counter-
clockwise until it stops.
•Lower mower linkage with attachment
lift control.
•Place the suspension arms on inward
pointingdeck pins. If necessary, rock
and raise front of mower to align deck
pins with the holes in suspension,at'ms.
Retain with double loop retainer spring
with loops down as shown.
•Connect anti-sway barto chassis brack-
et under left footrest and retain with
double loop retainer spring.
•Turn height adjustment knob clockwise
to remove slackfrom mower suspen-
sion.
•Raise deck to highestposition.
•Adjustgauge wheels before operating
mower as shown in the Operation sec-
tionof this manual.
CHECK MOWER LEVELNESS - -- -
For best cutting results, mower should be
properly leveled. See =TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify
that the belts are routed correctly.
Double Loop
Retainer Spring
(Inward pointing
deck Front Mower
Bracket,
Suspension Front
Brackets
Chassis
Bracket
Retainer Springs
V_leel
Double Loop
Retainer Sp.dng
Anti-Sway
Bar
Pulley
10
Discharge Guard

INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down. Tighten hard-
ware securely.
•Raise and hold deflector shield in up-
right position.
•Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
mower deck.
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut Hook Points
Lock
Washer Latch
_CHECKLIST
Please review the following checklist:
,/ All assembly instructions havA h,=_n
completed.
/No remaining loose pads in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were ovednflat-
ed at the factory),
/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
,/Check mower and drive belts. -B_ sure
they are routed propedy around pulleys
and inside all belt keepers.
/Check widng. See that all connections
are still secure and wires are propedy
clamped.
While leaming how to use your tractor, pay
extra attention to the following important
items:
,/" Engine oil is at proper level.
/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
Mulcher
Plate
Lock
Washer
Deflector
Latch
Hooks
11

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththepr_"duct.
Learnandunderstandtheirmeaning,
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON
®OVER TEMP IAlm
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
N H
A'CrACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
A3-1"ACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER,KEEPHANDSAND FEETAWAY FREE WHEEL
(AutomaticModelsonly)
12

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the Iocations_f
various controls and adjustments. Save this manual for future reference.
Ignition
Switch
Ught Switch
Position
Ammeter
Attachment
Clutch Switch
Throttle Control
Clutch/Brake
Pedal
Uft Lever
Plun=ger .
Attachment
Lift Lever
Choke Brake
Control
Gear Shift
Lever
Height
Adjustment Lever
Knob \
Our tractors conformto the safety standards of the American
National Standards Institute.
ATFACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting a
cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high(H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its
position.
IGNmON SWITCH: Used for starting and
stoppingthe engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
intothe brake position.
13

I
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustmedt_-or
repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
•Depress clutch/brake pedal into full
=BRAKE* position and hold.
•Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle Push-In to Attachment Clutch
Control Switch PullOut To
\ "Engage"
=Brake"
Position
Brake
"Engaged_Pos_on
=Disengaged'
Pedal =Ddve" Position
Position
STOPPING
MOWER BLADES -
•To stop mower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress
clutch/brake pedal into full =BRAKE* po-
sition.
•Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may caus_ _ngine to
"backfire".
•Turn ignition key to "OFF' position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engirm run-
ning, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_. CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROI-rLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full throt-
tle reduces the battery charging rate.
•Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
•Start tractorwith clutch/brake pedal
depressed and gearshift lever in neutral
(N)position.
• Move gearshiftand range shift levers to
desired position.
•Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bringtractor to a complete
stop before shiftingor changing gears.
Failure to do so will shortenthe useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turn-
ing the height adjustment knob in
desired direction.
•Tum knob clockwise (G) to raise cutting
height.
14

The cutting height range is approximately
1-112" to 4-1/2". The heights are meao
sured from the ground to the blade tip with
the engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting pedormance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly oft the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi-
tions.
•Be sure tractor is on a flat level surface.
•Lower mower and adjust mower to
desired cutting height.
• Remove retainer spring and clevis pin
which secure each gauge wheel bar,
• Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and insert
clevis pin. Gauge wheels should be
slightly off the ground.
• Replace retainer spring into clevis pin,
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of
the mower deck.
Retainer spring
Clevis Pin
,p
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment lilt con-
trol.
• Start mower blades by engaging attach-
ment clutch control.
• TO STOP MOWER BLADES - disen-
zage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place. Attachment Uft Lever
Attachment Clutch High Position
Switch PullOut T_ /,_LoW
..':/ Position
- _:."._Discharge
Pus.l To
TO OPERATE ON HILLS
_,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
•Choose the slowest speed before start-,
ing up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
i f stopping is absolutely necessary, pusl-
clutch/brake pedal quiddy to brake posi-
tion and engage parking brake. .
Move gearshift lever to 1st gear anCl
range shift lever to low (L) position. Be
sure you have allowed room for tractor
to rol/slightly as you restart movement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage .
when transporting your tractor on a trUCK
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
15

TOWING CARTS AND OTHER
ATTACHMENTS
Towonlytheattachmentsthat are recom-
mended by and comply with specifications
of the manufacturer of your tractor.Use
common sense when towing. Too heavy of
a load, while on a slope, isdengemus.
1ires can lose tractionwith the ground and
cause you to lose controlof your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
•Check engine oil with tractor on level
ground.
•Unthread and remove oil fill cap/dip
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
•To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean/regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
turas below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
,_dAweather starting.
RNING: Expedence indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and le
it run until the fuel lines and carburetor ar_
empty. Use fresh fuel next season. See
Storage Instructions for additioea4-
information. Never use engine or
carburetor cleaner products in the fuel
_k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
•Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
•Place gear shift lever in neutral (N)
position.
•Move attachment clutch to =DISEN-
GAGED" position.
•Move throttle control to fast position
•Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm ant
coldstarting procedures below.
•Insert key into ignitionand tum key
clockwiseto =START" positionand
release key as soon as engine starts.
Do not run starter continuouslyfor more
thanfifteen seconds per minute. Ifthe
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does notstart, pullthe choke control out
and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
•When engine starts, slowly push choke
controlin untilthe engine begins to run
smoothly.If the engine startsto run
roughly,pull the choke control out slight-
lyfor a few seconds and then continue
to push the control in slowly.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restartthe engine and
allow it to warm up for one minute using
the choke as described above.
16

COLD WEATHER STARTING (50 ° FAND
BELOW)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up peried from
several seconds to several minutes,
depending on the temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used fortrimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the rightofthe tractor.
This will result in a more even distribu-
tion of clippingsand more uniformcut-
ting.
• When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds_,mow
in the opposite direction making=Teft
hand tums until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting alow enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
17

MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-upgrass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that asthey fall
onto the lawn they willdisperse intothe
grass and not be noticed.Also, the
mulched grass willbiodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highestengine (blade)
speed as this willprovide the best recut-
ring action of the blades.
•Avoid cutting your lawn when itiswet.
Wet grass tends to form clumps and
interferes with the mulchingaction. The
best time to mow your lawn isthe early
afternoon. At this time the grass has
dried and the newly cut area will notbe
exposed to the directsun.
•For best results, adjust the mower cut-
ting height so that the mower cutsoff
onlythe top one-third ofthe grass
blades. For extremely heavy mulching,
reduce your widthof cut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a see-
ond cut, mow across or perpendicular to
the first cut path.
•Change your cuffing pattem from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
18

CUSTOMER RESPONSIBILITIES
Check Tim Pressure
Check Op_ator Presence and ii_
Tfnmdoc_systems
R Ched(forLooseFasteners _1_7
TLubrication Chart :ll_
0 Check Battery Level
Raean Sstteryand'l'errrCr_s_echarge II,/'
Check Transaxle Cooling
Adjust Bade Belt(s) Tensk)n _s -
Adjust Motion Drive Belt(s) Tension II_,
cr,ck E_,,, (_lL_,,= V' V'
i E c_eanAirRlter
Nclean_r Screen
I G 0nspectMuffler/SparkArrester I_
I Replace Oil Rner (if equipped) I_tz
! N Clean Engine C°°llng Fin_ _=
Replace Spark Plug
Replace Air Filter Paper Cartridge _2
Replace Fuel Rner
1 .Chlmgemofllohetlwhenoperattngunderit14Nr_fo_lorinhighambtenttemper=_. 5-ffequlpc_d_hIK_ustablesystem.
2-Sew_cl more often v/_en opersting m dL.ty or dusty cx)ndt_or4,
3 - if equipped w;_ o_ fdter. _oil eve.y 50 hours.
4 - Replace bte,des m.o_ ohen "_*_m m_vlng bt ta=_dy =oq.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made pedodi- _Front Wheel
6-Not required=equ_ped ',4_ .'_n_ b=tten
7 -T_ fro_trod=f4"_t boltto 35 It.4b_ maxl_m_.
Do not o_,_e_.
callyto propedy maintain your tractor. Beadng Ze_
All adjustments in the Service and _,_
Adjustments section of this manual should
be checked at least once each season. OSteedr
• Once a year you should replace the Sector
spark plug, clean or replace air filter, and Gear
check blades and belts for wear. A new Teeth
spark plug and clean air filter assure
proper air-fuel mixture and help your
Ii!
"-: j
engine run better and last longer. OSAE 30 Motor Oil API SF/SG/SH
_Engine
._Che<:k/Add
Transexle Rui
BEFORE EACH USE
• Check engine oil level.
•Check brake operation.
•Check tire pressure.
•Check operator presence and intedock
systems for proper operation.
• Check for loose fasteners.
• General Purj09seGrease
eRefer to Maintenance "ENGINE" Section
OSprey siliconelubdant (Move Bootsto Lubdcate)
IMPORTANT: Do not oilor grease the pivot point
which have special nylon bearings. Viscous lubr
cants willattract dust and dirt that willshorten th
life of the self-lubricatingbearings. Ifyou feel the
must be lubricated, use only a dry, powdere
graphite type lubdcant sparingly.
19

TRACTOR
Alwaysobservesafetyruleswhenper-
forminganymaintenance.
BRAKEOPERATION
Iftractorrequiresmorethansix(6)feet
stoppingdistanceat highspeedmhighest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
on page 3 of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working propedy. If your
tractor does not function as described
below, repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and flat
washer secudng blade.
•Install new or re,sharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assem-
bly, center hole iR blade must align with
star on mandrel assembly.
•Reassemble hex belt, lock washer and
flat washer in exact order as shown.
• Tighten belt securely (27-35 FL Lbs.
torque).
IMPORTANT: Blade belt is Grade 8 heat
treated.
Trailing Edge Up Mandrel_embly
Center
Hole
Flat Washer
Lock Washer_ Star
_-_-H ex Bolt
*A Grade 8 heat treated boltcan be
identified by six lineson the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend_harpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone baiancer,
follow the instructions supplied with bal-
ancer).
•Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Center Hole
5/8" Bolt
or Pin
Blade
BATTERY
Your tractor has a battery charging system
which is sufficientfor normal use.
However, pedodic charging ofthe battery
with an automotive charger willextend its
life.
Keep battery and terminals clean.
Keep battery bolts tighL
Keep small vent holes open.
Recharge at 6-10 amperes for I hour.
2O