Craftsman 917.257641 User manual

NU 917.257641
•Assembly
•Operation
°Customer Responsibilities
°Service and Adjustments
.Repair Parts
OWNER'S MANUAL
TH
Convertible
®
CAUTION: Rc_.d and follow all safety rules and instructions before operating this equipment,
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE tSCAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow atl instructionsin the"manual
and on the machine before starting
-Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade
• Be sure the area isclear of other people before mowing Stop
machine ifanyone enters the area,
• Never carry passengers
= Do not mow inreverse unless absolutely necessary Always
look down and behind before arid while backing.
° Be aware of the mower discharge direction and do not point
itat anyone Do not operate the mower without either the
entire grass catcher or the guard in place
• Slow down before turning
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing
o Stop engine before removing grass catcher or unclogging
chute
• Mow only in daylight or good artificial light
° Do not operate the machine while under the influence of
alcohol or drugs.
° Watch for traffic when operating near or crossing roadways
• Use extra care when loading or unloading the machine into
a trailer or truck.
11, SLOPE OPERATION
Slopes are a major factor related to Ioss-of-control and tipover
accidents, which can result in severe injuryor death, All slopes
require extracaution, ifyoucannot backuptheslope orifyou feel
uneasy on it, do not mow iL
DO:
• Mow upand down slopes, not across,
°Remove obstacles such as rocks, tree limbs, etc,
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Ta!/grass can hide obstac/es
• Use slow speed Choose a low gear so thatyou will not have
to stop or shift while on the slope,
•Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability
• Use extra care with grass catchers or other attachments
These can change the stability of the machine
= Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
° Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT:
oDo not turn on slopes unlessnecessary, and then, turn slowly
and gradually downhill if possible.
.Donotmow neardrop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
•Do not mow on wet grass. Reduced traction could cause
sliding
•Do not try tostabilize the machine by putting your foot onthe
ground
•Do not use grass catcher on steep slopes
Ill. CHILDREN
Tragic accidents can occur'if the operator is not alert to the
presence ofchildren. Children areoften attracted tothe machine
and the mowing activity. Neverassume that children willremain
where you lastsaw them_
=Keepchildren outofthe mowingarea and under the watchful
care of another responsible adult.
°Be alert and turn machine off ifchildren enter the area..
• Before and when backing, look behind and down for sma]l
children
° Never carry children. They may fair off and be seriously
injured or interfere with safe machine operation..
• Never allow children to operate the machine.
.Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision
IV. SERVICE
° Use extra care inhan_,t Jygasoline and other fuels. Theyare
flammable and vapors are explosive..
Use only an approved container'
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
= Never run a machine inside a closed area.
° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
° Never tamper with safety devices. Check their proper
operation regularly
,, KeenmachiqefreAefgrass I,_w: orotherdebdsbuild-up_
Clean Oll ,Jr _Llel _pi;_,dg=, ,=JJu_vrrlaonln_ to coo[ before
storing
• Stop and inspect the equ=pment if you strike an object
Repair, ifnecessary, before restarting.
•Never make adjustments or repairs with the engine running
• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown, Frequently check components and
replace with manufacturer's recommended parts,when nec-
essary
•Mower blades are sharp and can cut, Wrap the blade(s) or
wear groves, and use extra caution when servicing them.
° Check brake operation frequently. Adjust and service as
required
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERT!!I YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.
2

CONGRATULATIONS on your purchase of a Sears
Tractor,. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment. We have competent, well-
trained techniciansand the proper tools to service or repair
this unit°
Please read and retain this manual The instructions will
enable you to assemble and maintain your unit property..
Always observe the "SAFETY RULES"°
MODEL
_IUMBER 917257641
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT°
YOU SHOULD RECORD BOTH SERtAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
'FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: t5.0
GASOLINE CAPACITY 5QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SG): SAE 30 (above 32°F) o
SAE 5W-30 (below 32 F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .0XX") STD361458
VALVE CLEARANCE: INTAKE: 005" - 007"
EXHAUST: ,.009"-.01t"
GROUND SPEED (MPH): FORWARD:
1st 102
2rid 1,35
3rd 2.10
4th 3..14
5th 4,00
6th 5.12
REVERSE: 1,SB
TIREPRESSURE: FRONT: 14 PSi
REAR: t2 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
i BLADE BOLT TORQUE: 30-35 FT. LBS,.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details°
CUSTOMER RESPONSIBILITIES
- Read and observe the safety rules.
• Follow a regular schedute in maintaining, caring for and
using your unit.
• Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual,
WARNING: This unit isequipped withan internal combus-
tionengine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any)° Ifaspark arrester is used, it should be maintained in
effective working order by the operator°
tn the state of California the above is required by taw
(Section 4442 of the California Public Resources Code),
Other states may have similar laWSoFederal laws apply on
federal tandso A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthismanual)_
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship
This Warranty does not cover:.
-Expendable items whichbecome wornduring normal use, such as blades, spark plugs, air cleaners and belts.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass,
•Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual..
° Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery wiltnot hold a charge, Sears willreplace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specificlegal r_ghts,and you may also have other rights which may vary from state to state,
SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, iLLINOIS 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ...................................... ;.........4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-t0
OPERATION .......................................................... 11-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS- ENGINE .................................... 48-52
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX A
Accessories ...........................................................5
Adjustments=
Brake ......................................................22
Carburetor .................................................25
Mower:
Front-To-Back ......................... 2!
Side-To-Side ............................ 21
Throttle Control Cable ..........................24
Air Filter, Engine ................................................t8
Air Screen, Engine ....................................................18
Assembly .......................................................7-10
B
Battery:
Charging ...................................................8
Cleaning ........................................................17
Installation..........................................................9
Levels ......................................................8,17
Preparation .........................................................8
Starting with Weak Battery ................23
Storage .................................................................26
Terminals ....................................................17
Belts:
Motion Drive
Removal/Replacement ................22
Mower Blade Drive
Removal/Replacement ...............22
Blade:
Sharpening ...........................................16
Replacement .................................................16
Brake Adjustment ...............................................22
C
CarburetorAdjustment ....................................25
Controls, Tractor. .................................11
Customer Responsibilities ............. 15-19
Engine:
Air Filter .....................................................18
Air Screen, Engine ................................18
Battery ...........................................17
Cooling Fins, Engine .................t8
Engine Oil ..............................................t7
Fuel Filter .......................... :..... 19
Spark Plugs .........................................19
Tractor:.
Blades ......................................16
LubricationChad .............................15
Maintenance Schedule ...............15
Tire Care ..................................8,16,23
Cutting Height, Mower ........................................12
E
Electrical:
Interlocks and Relays ..........................24
Schematic ................................................29
Wiring Diagram .................................30
Engine:
AirFilter.......................................................18
Air Screen ........................................................18
Cooling Fins, Engine .................................18
OiiChange .............................................17
Oil Level ........................................13,17
OilType ...................................................17
Preparation ............................................13
Repair Parts .........................................48-52
Starting .......................................................14
Storage .....................................................26
F
Filters:
Air,..........................................................18
Fuef .....................................................19
Fuel:Type ............................................................13
Storage .......................................................26
Fuse ..........................................................................24
G
Gauge Wheels ................................................................9
H
Hood Removal/installation ........................24
L
Leveling Mower Deck ........................................21
Lubrication Chart ......................................15
M
Maintenance Schedule ...........................15
Mower:
Adjustment, Front-to-Back .......... 21
Adjustment, Side-to-Side ..................21
Blade Sharpening ............................16
Blade Replacement ............................16
CuttingHeight..............................................12
Installation ...............................................20
Operation ........................................13
Removal ....................................................20
Mowing Tips .................................................14
Muffler'. ........................................................19
Spark Arrester o.o_...........................3,40
MulcherPlate..................................................I0
4
O
Oil: Cold Weather Conditions ............13,17
Engine .............................................17
Storage ................................................. 26
Operation...........................................................1i-i4
Operating Mower. .......................................................13
Options:
Accessories ...........................................5
Spark Arrester .................................... 3,40
P
Parking Brake ..................................................11-t2
Paris Bag .....................................................................6
Pads, Replacement/Repair ...................30-47
Product Specifications.................................................3
R
Repair Parts ........................................30-47
S
Safety Rules ...............................................2
Seat ........................................................................8
Service and Adjustments ................20-25
Brake ..................................................22
Carburetor. ..................................25
Fuse .....................................................24
Hood Removal/Installation .......... 24
Motion Drive Belt
RemovaVReplacement ...............22
Mower Blade Ddve Belt
Removal/Replacement ..............22
MowerAdjustment:
Front-to-Back ........................................ 21
Side-to-Side .........................................21
Mower Installation ................................. 20
Mower Removal ............................ 20
Tire Care ...............................8,16,23
Slope Guide Sheet ...................................... 55
Spark Plugs ......................................... 19
Specifications ..........................................................3
Starting the Engine ....................................... 13-14
Steering Wheel ...........................................7,23
Stopping the Tractor. ................................12
Storage ........................................................................26
T
Throttle Controt Cable Adjustment ......24
Tires ...........................................................8,16,23
Trouble Shooting Chart .....................27-28
Transaxle Repair Pads .......................46-47
W
Warranty ..................................................3
Wiring Diagram ..........................................30
Wiring Schematic ..............................................29

AND ATTACHMENTS
These accessories and attachments were availablethrough most Sears retail outletsand service centers when the tractorwas purchased,.
Most Sears stores can order these items for you when you providethe model number of your tractor,.
ENGINE
SPARK PLUG GAS CAN FUELSTABILIZER
MAINTENANCE
BLADES
t
I
[
BELTS
PERFORMANCE
Sears offersa wide varietyof attachments thatfit your tractor, Many ofthese are listedbelow with briefexplanations ofhowtheycan help
you. This list was current atthe time ofpubiicati0n;however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most ofthese attachments do not require additionalhitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn,, Ta-
pered 2ob-inchsteel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight trayfor increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn, Two Permanex containers hold
30-gallon plastic bags.,
BUMPER protects front end of tractorfrom damage,
CARTS make hauling easy. Variety of sizes available, pius
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil toallow mois-
ture and nutrients to reach grass roots. 36-inch swath° 24
hardened steel coring tips. 150 fb, capacityweight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster_
FRONT NOSE ROLLER cantersin front ofmower decktoreduce
chances of"scalping" on uneven terrain_
GANG HITCH letsyoutow2 or3 pull-behindattachmentsatonce,
such as sweepers, dethatchers, aerators (not for usewithrollers,
carts or other heavy attachments)°
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terraino For mower decks not so
equipped°
MULCH RAKE/DETHATCHER loosenssoil andffips thatch and
matted leaves to lawn surface for easy pickup. Twenty spdng tine
teeth., Useful toprepars bare areasforseeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper° Mounts behind tractor°
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers. See 'MOWER in the Repair Parts section of this
manual.
RAMI5TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber..
ROLLER for smoother lawn surface. 36-inch wide, IS-inch
diameterwater-tight drum holds upto 390 Ibs.ofweight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnow removalonly, 14-inch high, 42-inch wide
blade clears38-inchpath whenangled leftor right,,Raises, lowers
withside lever. Adjustable skids; replaceable, reversiblescraper
bar. (Use withtire chains and wheel weights and/or rear drawbar
weight,,)
SNOWTHROWER has40-inch swath,, DnJm-typeauger handles
powdery and wet!heavy snow,, Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Liftcontrolled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbarweight.)
SPRAYERS use 12-volt DC electric motor that connects tothe
tractor battery or other 12-volt source. Includes booms for
automatic sprayingand hand held wandforspot spraying. Wand
has adjustable spray pattern. For applying herbicides, insectF
cides, fungicides and liquid fertilizers°
SPREADER/SEEDERS make seeding fertilizing, and weed kilF
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand,.
SWEEPERS let you collect grass clippings and leaves.
TILLER has5 hp engine and 36-inch swath toprepare seed beds,
cultivate and compost garden residue. Tiller has itsown built-in
liftand depth control system and does NOT require asleeve hitch.,
Fits any lawn, yard or garden tractor,. Simply hookuptothe tractor
drawbar and go_ Optional accessormes convert unit for
dethatching, aerating, hillingo..without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction1,
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastictop; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include, tinted/
temperedsolid safety glasswindshieldwith handoperated wiper;
12-volt amber caution light for mounting oncab top,
VACS for po';verfulcollectionofheavygrass clippingsand leaves,,
Optional wand attachment to pick up debds in hard-to-reach
places,, VAClCHIPPER includes a chipper-shredder_
WEIGHT BRACKET for drawbar for snow removalapplications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials°

iiiiiiiiii
iiiiiiiii
i i i i iiiiiiii
CONTENTS OF
iiiiiii ii iiiiiiiii i,i_......... ,,,, ,,,,,,,,,,,,,,,,
.......................... i
Parts Bag contents shown full size
@
@
(2) Sheet
Metal
]iiiiiiiiiiiii
Screws
#10-16 x 1/2
(1) Large Flat Washer
llllllll
.===r ! W| milHUIF
(1) Shoulder Bolt 5/t6-18 (1) Hex Bolt !/2-13 x 1
(1) LockWasher 1/2
(1) Washer 17/32 x I-3/16 x 12 Gauge
II1'1
(2) Screws #10 x 5/8
iii
(2) Lock Washers #10
(2) Hex Nuts 1/4-20
(2) Washers 3/16 x 3/4 x 16 Gauge
ill,,=
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers 9132 x 5/8 x i6 Gauge
(2) Lock Washers 1/4
................................... ii
HARDWARE PACK
............. LLI I ::::
Parts packed separately in carton
ii ii
Seat
Mulcher
Plate
l
Battery acid
Steering
Wheel Battery
i!
Steering
Boot ',
I,, |.....
Owner's Manual Parts Bag
..... uLii illllI,Nii
................... i, ii i :: .11111
Parts bag contents not shown full size
.................. iu ii iiiiiii o @
(2) Shoulder (2) Locknuts
Botts 3/8-i6
(2) Gauge
Steering _ Wheels
Wheel
Insert Steering Wheel
Adapter
_k Assemblys
"_ ........ ,4_-_..._
15° Slope Sheet
................... iiiiii
(_ teering
Bushing
(2) Keys , i
11 '
|
,/
Battery Caps
and Instructions
6

MBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of you rtractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness..
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard
wrench sizes are listed.
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 9/16" wrench
(t) 3/4" Socket w/drive rachet
Phillips Screwdriver
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACKCARTON
.Remove all accessible loose parts and parts cartons
from carton (See page 6)_
° Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
. Check for any additional loose parts or cartons and
remove°
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
°Slide the steering bushing over the steering shaft°
° Raise steering shaft forward until screw holes in dash
line up with steering bushing_ Install two (2) sheet
metal screws and tighten securely.
° Position steering boot over steering shaft.
° Place tabs of steering boot over tab slots in dash and
push down to secure°
° Stide steering wheet adapter onto upper steering shafto
° Position front wheels of the tractor so they are pointing
straight forward.
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
° Assemble large flat washer and 318-24 !ocknut and
tighten securely°
° Snap steedng wheel insert into center of steering
wheel.
° Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS
TO ROL:LOFF SKID,
SCREW
STEERING
SHAFT
POSITION)
STEERING
SHAFT
_HIPPING
POSITION)
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig. 8)
Raise attachment lift lever to itshighest position°
•Release parking brake by depressing clutch/brake
pedal
•Place gearshift lever in neutral (N) position,
°Rol! unit backwards off skid°
•Remove banding holding discharge guard up against
tracton
7

HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately If
accidentally in contact with batteryacid.
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
batteryvent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
Your unit has a battery charging system whichis sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life,.
.See instructions packed with vent caps in parts bag°
. Fitl battery with acid. Fill each cell until it reaches the
bottom of the vent wells° Do not overfill
Allow battery to stand and settle for at least thirty
minutes° After standing, check the battery cell acid
level, if below the vent wells, add more acid until the
correct level is reached°
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit°
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE_
oCharge battery at arate of 6 amperes for I hour. Use
a 12 volt battery charger. Observe all safety precau-
tions requiredfor battery charging,,
°Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or
BLY ...................... I,HIIIIIIIIll J
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
o Remove cardboard packing on seat pant
= Place seat on seat pan and assemble shoulder bolt.
= Assemble adjustment bolt, lock washer and flat washer
loosely Do not tighten.
• Tighten shoulder bolt securely.
-Lower seat into operating position and sit on seat.
•Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down°
• Get off seat without moving its adjusted position.
o Raise seat and tighten adjustment bolt securely.
\ II!
C- 5
BOLT
FIG. 3
CHECK TIRE PRESSURE
iron free water.
.Install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then
wipe dry°
• Check battery case for leakage to make sure that no
damage has occurred in handling.
° Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container, Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
= Follow instructions on how to installbattery°
BATTERY
CELL ACID
LEVEL
The tires on your unit were ovennflated at the factory for
shipping purposes,. Correct tire pressure is important for
best cutting performance,.
° Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting,results, mowerhousing should beproperly
leveled. See 'TO LEVEL MOWER HOUSING in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See ''TO ADJUST
BRAKE" in the Service and Adjustments section of this
manualFIG. 2 8

ASSEMBLY
INSTALL BATTERY (See Figs. 4 and 5)
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
- Liftseat to raised position.
•Open battery box door
• Be sure battery drain tube is attached to battery box
= Lower battery into battery box with battery terminals
toward front of unit,
° First connect RED battery cable topositive (+)terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely°
oConnect BLACK grounding cableto negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
BATtrER_
BOX DOOR
and hex nut. Tighten securely.
, Close battery box door°
Open battery box door for:
= Inspection for secure connections (to tighten hard-
ware).
° Inspection for corrosion.
o Testing battery.
• Jumping (if required)°
° Periodic charging.
BATTERY
BOX DOOR
POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE
LOCK WASHER
HEX
BOLT
POSITIVE (+) TERMINAL NEGATIVE (.) TERMINAL
FIG. 4
VENT CAPS
FIG. 5
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 6)
Assemble gauge wheels with tractor on a flat level surface,
= Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' in the Operation
section of this manual)°
° With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt and 3/8_16Iocknut and tighten securely°
° Repeat for opposite side installing gauge wheel in
same adjustment holeo
GAUGE WHEEL
MOUNTING
BRACKET \
318-16
LOCKNUT
GAUGE WHEEL"
_._SHOULDER BOLT
FIG. 6
9

INSTALL MULCHER PLATE
(See Figs. 7A & 7B)
= Install two latch hooks to mulcher plate using screw,
washer, lockwasher, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
•Tighten hardware securely,.
°Raise and hold deflector shield in upright position_
- Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•Hook front latch into hole on front of mower deck
•Hook rear latch into hole on back of mower deck
Hll i, i iiiill :: ................................ |
CAUTION: Do not remove discharge I
guard from mower_ Raise and hold I
guard when attaching mulcher plate I
and allow it to rest on plate whde in !
operation. I
WELD NUT FROM THE TOP HOOK POINTS DOWN
\
LOCK
WELD WASHER
LATCH
HOOK
LOCK
WASHER WASHER
WASHER
MULCHER \_.
PLATE SCREW
FIG. 7A
WELD
NUT
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower isnow ready for discharging or installationof
optional grass catcher accessory,
BLY
DEFLECTOR
FIG. 7B
LATCH
HOOKS
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEA SE REVIEW THE FOLL0 WING CHECKLIST:
,/ All assembly instructions have been completed°
,/ No remaining loose parts in carton.
#" Battery is properly prepared and charged_ (Minimum
1 hour at 6 amps)o
,[ Seat isadjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at tile factory).
•[ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)
_" Check mower' and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,z Checkwiringo See that all connections are still secure
and wires are properly clamped.
WHILE LEARNtNG HOW TOUSE YOUR TRACTOR, PAY
EXTRA ATTENT!ON TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil isat proper level.
J Fuel tank isfilled with fresh, clean, regular unleaded
gasoline.
v" Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system isin safe operating condition.
10

O
.... i lul iii Ullll,i iiiii Li i ii iiiiiii......................
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyour tractortofamiliarize yourself with the locationsofvarious controlsand adjustments° Save
this manual for future reference°
THROTTL_CHOKE
CONTROL
l\l
CLUTCH/BRAKE i_ r'_
PEDAL ,,
HEIGHT
ADJUSTMENT
KNOB
IGNITION
SWITCH UFTLEVER PLUNGER
ATTACHMENT
L|FTLEVER
ATTACHMENT
LEVER
PARKING BRAKE
GEARSHIFT
LEVER
FIG. 8
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-
ing.thetractor and starting the engine°
PARKING BRAKE: Locks clutch/brake pedal into the
brake position
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raiseand lowerthe
mower deckorotherattachments mountedtoyourtractor,
LIFT LEVER PLUNGER: Used to release attachment tift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine,
HEIGHT ADJUSTMENT KNOB: Used toadjustthe mower
cutting heighL
11

The operation of any tractor can result in foreign objects thrown into the eyes, which I
can result in severe eye damage. Always wear safety glasses or eye shields while I
operating your tractor or performing anyadjustments or repairs. We recommend awide I
vision safety mask for over the spectacles or standard safety glasses. I
..... i I"1111 I iiiiiii ................................... i I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
•Depressclutch/brake pedal intofull "BRAKE" position
and hold.
• Place parking brake lever in"ENGAGED"position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position.. Make sure parking brake
will hold vehicle secure.
STOPPING (See Fig. 9)
MOWER BLADES -
• Move attachment clutch lever to"DISENGAGED" po-
sitiono
GROUND DRIVE -
° Depress clutch/brakepedal intofuII"BRAKE" position.
, Move gearshift lever to neutral (N) position.
ENGINE -
, Move throttle control to slow 0 position.
NOTE: Failure to move throttle control to slow 0 position
and allowing engine to idle before stopping may cause
engine to "backfire".
oTurn ignition key to "OFF' position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running,hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
IIIIIIII IIII II IIIIIIII1' I iiiii ........................... :
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle_
°Operating engine at less than full throttle reduces the
battery charging rate.
•Full throttle offersthe best bagging and mowerperfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The directionand speed of movement iscontrolledbythe
gearshift lever°
°Start tractor with clutch/brake pedal depressed and
gearshift lever'in neutral (N) position_
oMove gearshift and range shift levers to desired posi-
tion.
°Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS, FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
THROTTLFJ
CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"DISENGAGED"
POSITION
"BRAKE"
POSITION
PARKING BRAKE
'ENGAGED" POSITION
GEARSHIFT
LEVER
"DISENGAGED"
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION HEIGHT ADJUSTMENT KNOB
FIG, 9
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.
°Turn knob clockwise ((_) to raise cutting height.
- Turn knob counterclockwise (P--_) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4"o The
heights are measured from the ground to the blade tip with
the engine not running° These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.,
• The ave.ra.gelawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier' and better looking
lawns, mow often and after moderate growth.
° For best cuttingperformance, grass over6 inches in
height should be mowed twice° Make the first cut
relatively high; the second to desired height°
12

OPERATION
Hll ii1// ill ......................... ilml_lll ii uill illl_l
TO OPERATE MOWER (See Fig. 10) - Move gearshift lever to 1st gear. Be sure you have
allowed room for tractorto roll slightly as you restart
Your unit isequipped with an operatorpresence sensing
switch. Any attempt by the operator to leavethe seat with movement.,
the engine running and the attachment clutchengaged will •
shut off the engine.
• Select desired height of cut.. =
=Lower mower with attachment lift control.
. Start mower blades by engaging attachment clutch
control.
° TO STOP MOWER BLADES - disengage attachment
clutch control,.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard tn place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION "ENGAGED"
POSITION ATTACHMENT
UFT LEVER
HIGH PosmoN
FIG. t0
TO OPERATE ON HILLS
...........................
IA CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
° Choose the slowest speed before starting up or down
hJlls_
-_ Avoid stopping or changing speed on hi!lso
-If slowing is necessary, move throttle control lever to
slower position.
• tf stopping isabsolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
Drake.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.,
TO TRANSPORT
• Raise attachment liftto highest position with attach-
ment lift control
•When pushing or towingyourtractor, be sure gearshift
lever is in neutral (N) position,
°Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on atruck or a trailer, be sure hood isclosed and
securedtotractoro Use an appropriate meansoftying hood
to tractor (rope, cord, etc.,).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
•The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
•Check engine oil with tractor on level ground°
. Remove oil fillcap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level, if necessary, add oil until
"FULL" mark on d{pstick is reached. Do not overfill.,
° For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART' in the
Customer Responsibilities section of this manual).
.To change engine oil, see the Customer Responsibili-
ties section in this manual.
13
ADD GASOLINE
• Fil! fuel tank° Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life),
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage, Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage instruc-
tions for additional information, Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
I _ CAUTION; Fill to bottom of gas tank I
Am,JIL filler neck. Do notoverfill. Wipeoffany !
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
i• iHi.......

OPERATION
ul_ujt
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used_
TO START ENGINE (See Fig, 9)
When starting engine for the first time or ifengine has run
out offuel, itwill take extra cranking time to move fuel from
the tank to the engine.
, Depress clutch/brake pedal and set parking brake.
• Place gearshift lever in neutral (N) position°
oMove attachment clutch to "DISENGAGED" position.
° Move throttle control lever to choke (N) position for
cold engine start. For warm engine start, move throttle
control to fast (,1_)position.
oInsertkey into ignition andtum key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute, tf engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
= When engine starts, move throttle control to desired
position°
= Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need tobe adjusted for best engine performance.. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
rnents section of this manual.
MOWING TIPS
° Tire chains cannot be used when the mower housing
is attached to unit.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
°The teft hand side of mower should be used for trim-
ming.
° Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11 ).
°if grass isextremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
c_ings. Make first cut relatively high; the second to the
esired heighL
° Do not mow grass when itis wet. Wet grass wilt plug
mower and leave undesirable clumps° AUow grass to
dry before rnowing_
= Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
f -,
FIG. 11
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
and not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrientsfor the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades..
• Avoid cutting your lawn when itiswet. Wet grass tends
toform clumps and interferes with the mulching action..
The best time to mow your lawn isthe early afternoon.
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun_
° Forbest results, adjust themower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 12)..For extremely heavy mulching,
reduce your width of cut and mow slowly.
°Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path°
= Change your cutting pattern from weekto week. Mow
north to south one week then change to east towest the
next week.. This will help prevent matting and graining
of the lawn.
I
FIG. 12
MAX 1/3
14

t] CU RESPONSi LITIES
.::,,:::: ......... ull i mllllllll .............. _ :.................... ......
AS YOUCOMPLETE _0_ _._,_, ._,_, ._ _,_x; £,_._._0"_.
Check BrakeOperation
CheckTire Pressure
T Checkfor Loose Fasteners
RSharpen/RePlaceMowerBlades I
LubricationChart..................
TCheck BatteryLevel/Recharge
0CleanBatteryandTerminals
a , CheckTrans.axleCooling ........
Adjust BladeBelt(s)Tenston
Adjust MotionDrive Belt(s)Tension
Check EngineOil Levei V'
ChangeEngineOil .........
NE GleanAir Fil.te.r ............
CleanAir Screen ...... ......
GInspectMuffierlSparkArrester
IReplaceOil Filter (ifequipped)
NClean EngineCoolingFins ..... _........
Replace Sparkplug .......
ReplaceAir Filter PaperCartridge
ReplaceFuelFilter
1 _Change mere often when operating under a heavy load or in high ambient temperatures
2_Service more often when operating In dirty or dusty conditions,
3 - If equipped with ell filter, change e{I every 50 hours
4- Replace blades more e{ten when mowing in sandy sol[
5 - tf equipped with adjustable system
GENERAL RECOMMENDATIONS
The warranty on this tractor does notcover items that have
been subjected to operator abuse or negligence, To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual°
Some adjustments will need to be made periodically to
properly maintain your tractor..
Al! adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
, Once a yearyou should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear° A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.,
BEFORE EACH USE
°Check engine oil level
=Check brake operation,.
= Checktire pressure.
-Check for loose fasteners.
LUBRICATION CHART
(_ ATTACHMENT"
CLUTCH
PIVOT(S)
(_)SPINDLE ZERK_
(_ FRONT WHEEL_ _:} :::::::::::::::::::::::::
BEARING ZERK _
-- SPINDLE ZERK 0
FBONTW.EEL@
BEARING ZERK
_ ENGINE @
(_ SAE 30 OR 10W30 MOTOR OIL API _SG
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW-
15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

TRACTOR
Always observe safety rules when performingany mainte-
nance°
BRAKE OPERATION
tf tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual),.
TIRES
.Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual),,
°Keep tiresfree ofgasoline, oil, or insect controlchemi-
ca(s whichcan harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage,,
BLADE CARE
For best results mower blades must be kept sharp_ Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
°Raise mower to highest position to allow access to
blades_
° Remove hex bolt, tockwasher and flat washer securing
blade°
• Install new or resharpened blade with trailing edge up
towards deck as shown°
° Reassemble hex bolt, lock washer and flat washer in
exact order as shown,,
= Tighten bolt securely (30-35 F:t.Lbs. torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED_
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE
FLAT WASHER
LOCK WASHER_
HEX BOLT
MANDREL
;EMBLY
TRAILING EDGE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HF.,AD_
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine
° The blade can be sharpened with a file or on a grinding
wheel, Do not attempt to sharpen while on the mower.
o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or acone balancero (When using acone
balancer, follow the instructions supplied with bal-
ancer).
°Slide blade on toan unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position, if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced,
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are noL
CENTER HOLE //
OR PIN /
FIG, 14
16

CUSTOMER RESPONSIBILiTI
iiii i i,i1,11,1.......... _ _....... ii II i, iiiiii .............. _,,,,_,,,,_................
ENGINE
BATTERY (See Fig. 15)
Your tractorhas a battery chargingsystem whichissuffF
cient fer normal use° However, periediccharging of the
battery with an automotive charger will extend itslife.
= Acid solution level in each battery cell should be even
with bottoms ofvent wells. Add only distilledoriron free
water ifnecessary_ Do not overfill
.Keep battery and terminals cleano
° Keep battery bolts tight°
° Keep vent caps tight and small vent holes incaps open,
° Recharge at 6 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the batter,] and terminals can cause
the battery te "leak" power.
. Open battery box door°
.Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor,,
° Wash battery with solution of four tablespoons of
baking sodato one gallon ofwater. Becareful notto get
the soda solution into the cells°
o Rinse the battery with plain water and dry.
° Clean terminals and battery cable endswith wire brush
until bright.
° Coat terminals with grease or petroleum jelly,
" As_biysecti(_n'ofthsmanua,).,Reinstal'batterv (Seel"INSTALL BATTERY" in the
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
•','_l,_
iOF -20°0' 30 = 32° 40 ° 60 = 80= 100°
i°C - "-20 ° -10 °0° 10' 20" 30" 40 °
iTEMPERATURE RANGEANTICIPATEDBEFORE NEXT OILCHANGE
NOTE: Although multiwiscosity oils (5W30, IOW30 etc°
improve starting in cold weather, these multi-viscosity oils
wilt result in increased oil consumption when used above
32°F_ Check your engine ell level more frequently to avoid
possible engine damage from running low on oil
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor isnot used for 25 hours in one year,,
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation° Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SG,,
CUTAWAYVIEW
VENT CAP
VENT
WELL
BATTERY
CELL ACID
LEVEL
FIG. 15
V-BELTS
Check V_beltsfor deteriorationand wear after100 hours of
operation and replace if necessary_ The belts are not
adjustable. Replace belts ifthey begin to slip from wear,,
TRANSAXLE COOLING
Keep transaxle fre_from build-up of dirt and chaff which
can restrict cooling,,-,
•Be sure tractor is en level surface.
•Oil will drain more freely when warm.
°Catch oil in a suitable container°
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
o Remove drain plug.
° After oil has drained completely, replace oil drain plug
and tighten securety_
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
PRODUCT SPECIFICATIONS on page 3 of this
manual,,
•Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
FILL
CAPIDIPSTICK
OIL DRAIN
PLUG
FIG. 16
17

CUSTO SIBILITi
................ ....... ..... iiii1,111 iiiii II IIII1' III
AIR FILTER (See Fig. 17)
'(our engine will not run properly using a dirty air fi_ter_.
Clean thefoam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridgeevery 100
hoursofoperation or every season, whicheveroccursfirst°
Service air cleaner more often under dusty conditions.
•Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner offcartridge.
= Wash it in liquid detergent and water..
oSqueeze it dry in a clean cloth_
°
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating° Clean with awire brush
orcompressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 18)
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
° if very dirty or damaged, replace pre-cteanero
°Reinstallpre-cleanerovercartridgeo
° Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
,Remove cartridge nut..
° Carefully remove cartridge to preventdebris from en-
tedn_ carburetor. Clean base carefully to prevent
debris from entering carburetor.
o Clean cartridge bytapping gentlyon flat surface_ Ifvery
dirty or damaged, replace cattridge_
° Reinstall cartridge, nut, precleaner, cover and secure
with knob(s)..
IMPORTANT; PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE, DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE_
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating°
° Remove screws from blower housing and lift housing
and dipstick tube assembly off engine°
•Cover' oil fill opening to prevent entry of dirL
COVER KNOB
COVER _
- LEANE. .........
•Use compressed air orstiff bristle brush to thoroughly
clean engine cooling fins.
• To reassemble, reverse above procedure.,
SCREWS BLOWER
HOUSING
DIPSTICK
TUBE
ASSEMBLY
CARTRIDGE NUT
PAPER
CARTRIDGE
AIR SCREEN
SCREWS
PLUG
ENGINE COOLING FINS
FIG. 18
FIG. 17
18

CUSTOMER RESPONSIBILITIES
MUFFLER
inspectand replace corroded muffler and spark arrester (if
equipped) as itcouldcreate a fire hazard and/or damage,.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every t00 hours of operation, whichever
occurs first. Spark ptug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 ofthis manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel fittershould be replaced once each season_ Iffuel
filter becomes clogged, obstructing fuel flow tocarburetor,
replacement is required..
= With engine cool, remove filter and plug fuel line
sections.
o Place new fuel filter in position infuel line with arrow
pointing towards carburetor.
° Be sure there are no fuel line leaks and clamps are
properly positioned.
° immediately wipe up any spilled gasoline..
CLAMP CLAMP
FIG. 19
CLEANING
• C1eanengine, battery, seat, finish, etc. of all foreign
matter_
° Keep finished surfaces and wheels free of allgasoline,
oil, etc.
. Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose toclean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water inengine
can result in a shortened engine life..
19

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
o
o
Q
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
•Turn ignition key "OFF" and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 20)
Mower willbeeasier toremovefrom the rightside oftractor
•Place attachment clutchin "DISENGAGED" position_
° Move attachment lift leverforwardto lower'mower to its
towest position_
oRol! belt_off engine pulley.
= Disconnect clutch rod from clutch lever by removing
retainer spring.
•Disconnect anti-sway bar from chassis bracket by
removing retainer spring°
= Disconnect suspension arms from rear deck brackets
by removing retainer springs..
,Disconnect front links from deck by removing retainer
springs.
° Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF ANATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR. THE
R.H. AND L,.H.SUSPENSION ARMS MUST BEREMOVED
FROM TRACTOR.
TO INSTALL MOWER (See Fig. 20)
.Raise attachment lift lever to itshighest position.
,Slide mowerundertractorwithdischarge guardto right
side of tractor.
.Lower lift lever to its lowest position.
°Install mower in reverse order of removal instructions_
LEVER
SUSPENSION
ARMS
SPRING
ENGINE
PULLEY
SPRINGS
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 20
20