Craftsman 917.258532 User manual

/ ROFTZ
MODEL M 917.258532 OWNER'S MANUAL
®
oAssembly
,Operation
° Customer Responsibilities
°Service and Adjustments
oRepair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
I! IIIIIIIIIIIIIIIIIIIII!!!1111111 HIIIIIIIIII ....

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH_
I. GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, etc..,
which could be picked up and thrown by the blade.
•Besure the area isclear ofother people before mowing Stop
machine if anyone enters ti_e area.
•Never carry passengers.
•Do notmow tn reverse unless absolutely necessary. Always
look down and behind before and while backing_
•Be aware of the mower' discharge direction and do not point
it at anyone.. Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
,, Never reave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute..
•Mow only in daylight or good artificial light.
- Do net operate the machine while under the influence of
alcohol or drugs.
-Watch for traffic when operating near or crossing roadways..
°Use extra care when loading or unloading the machine into
atrailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipoveraccidents, which can result in severe injury or death,
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it,
DO:
• Mow up and down slopes, not across,
° Remove obstacles such as rocks, tree limbs, etc
° Watch for ho]es, ruts, or bumps. Uneven terrain could
overturn the machine Tall grass can hide obstacles.
• Use slow speed_ Choose a low gear so that you will not have
to stop or shift while on the slop&
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine
• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
° Avoid starling or stepping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT:
°Do not turn on slopes unless necessary, and then, turn s_owly
and gradually downhill, if possible.
•Do not mow near drop-ells, ditches, or embankment& The
mower could suddenly turn over if a wheel isover the edge
ofa cliff or ditch, or if an edge caves in,
°Do not mow on wet grass. Reduced traction could cause
sliding
°Do not tryto stabilize the machine by puttingyour foot onthe
ground.
•Do not use grass catcher on steep slopes.
2
!il. CHILDREN
Tragic accidents can occur if the operator is not alert tothe
presence of children_ Children are often attracted to the
machine and the mowing activity Never' assume that
children will remain where you last saw them.
•Keep childrenout ofthe mowing area and under thewatchful
care ofanother responsible adult.
•Be alert and turnmachine off if children enter the area.
•Before and when backing, took behind and down for small
children.
• Never carry chi_drenoThey may faU off and be seriously
injuredor interfere with safe machine operation.
•Never allow children tooperate the machine,
• Use extra care when approaching blind comers, shrubs,
trees, or other objectsthat may obscure vision°
IV. SERVICE
•Use extra care in handiing gasoline and other fuels, They are
flammable and vapors are explosiv&
• Use only an approved container_
- Never remove gas cap or add fuel with the engine
running. Allow engine to coolbefore refueling_ Do not
smoke
Never refuel the machine indoors,
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater,
° Never run a machine inside a closed area.
° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition,
°Never tamper with safety devices, Check their proper
operation regularly,
° Keep machine free of grass, leaves, or other debris build_up.
Clean oil or fuel spillage, Allow machine to cool before
storing
•Stop "and inspect the equipment if you stdke an objecL
Repair, if necessary, before restarting
•Never make adjustments or repairs with the engine running,
° Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nero
essary,
° Mower blades are sharp and can cuL Wrap the blade(s) or
wear gloves, and use extra caution when servicing them_
° Check brake operation frequently, Adjust and service as
required,
Look for this symbol to point out im-
porlant safety precautions, it means
CAUTION!!! BECOME ALERT!H YOUR
SAFETY IS INVOLVED. i ill ,llu ull i/u lull
CAUTION: Always disconnect spark plug
wire and place wirewhere it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs°
i ii i,i i iiii=ll u= i =l=l=l=l=l=nnu=Hl=u
&WARNING
The engine exhaust from this product con-
tains ctiemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
,Jlu,/,lu

CONGRATULATIONS on your purchase of a Sears
Tractor, It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center!Department. We have competent, well-
trained technicians and theproper tools to service or repair
this tractor_
Please read and retain this manual. The instructions will
enable you toassemble and maintain your tractor properly_,
Always observe the "SAFETY RULES".
MODEL
NUMBER 917°258532
SERIAL
NUMBER
DATEOFPURCHASE
TH EMODEL AND SERIAL NUMBERS WILL BE FOUN D
ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
--ORFUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.5
GASOLINE CAPACITY t °25 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below 32"F)
OIL CAPACITY: 30 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: .434")
VALVE CLEARANCE: INTAKE: ,1005"-.007"
EXHAUST: ,449" -.Oll"
GROUND SPEED (MPH): FORWARD: 4- 5,5
REVERSE: 4- 2,4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 14 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MINoCCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT_LBSo
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
ucL Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rufes.
° Fo!lowa regular schedule in maintaining, caring for and
using your tractor.,
. Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or nearany
unimproved forest-covered, brush-covered or grass-cov-
ered landunless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, itshould be maintained
in effective working order by the operator,
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar lawso Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For twe (2) years from the date ef purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructionsin the owners manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship,
This Warranty does not cover:
• Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
o Riding equipment used for commercial or rental purposes°
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (94) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge,.
IN.HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES°
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state te state.
SEARS, ROEBUCK AND CO.,, D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-20
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ........................................................... 1045
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 2t-26
STORAGE ................................................................... 27
TROUBLESHOOTING ............................................ 28-29
REPAIR PARTS - TRACTOR ................................. 32-49
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE .................. BACK PAGE
iNDEX A
Accessories ...................................................5
Adjustments:
Brake ...............................................23
Carburetor ......................................26
Mower:.
Front-To-Back .............................22
Side-To-Side ...............................22
Throttle Control Cable .....................25
Air Filter, Engine .......................................19
Air Screen, Engine ..........................................19
Assembly .........................................................7-9
B
Battery:
Charging....................................................7-8
Cleaning .....................................................18
Connecting .......................................7-8
Starling with Weak Battery ...........24
Storage ..........................................27
Terminals ..............................................18
Belts:
Motion Drive
Removal/Replacement .................23
Mower Blade Drive
Removal/Replacement ................23
Blade:
Sharpening ...........................................17
Replacement .......................................17
Brake Adjustment ........................................23
C
Carburetor Adjustment ..................................26
Controls, Tractor ......................................11
Customer Responsibilities ..................t6-20
Engine:
Air Filter ...............................................19
Air Screen, Engine ........................19
Battery ....................................... 18
Cooling Fins, Engine .......................19
Engine Oil .......................................18
Fuel Filter ...........................................20
Spark Plugs ....................................20
Tractor:
Blades ...........................................17
Lubrication Chad ........................16
Maintenance Schedule ........... 16
Tire Care ..............................8,!7,24
Cutting Height, Mower. ...........................12
E
Electrical:
Interlocks and Relays .....................25
Schematic ........................................31
Wiring Diagram .................................:.....32
Engine:
Air Filler..............................................19
Air Screen ......................................................19
Cooling Fins, Engine ................................19
Oil Change ...................................................18
Oil Level ................................................13,I8
Oil Type ............................................t8
Preparation ...........................................13
Repair Parts ..............................50-55
Starting ..................................................t5
Storage ..................................................27
F
Filters:
Air ...................................................................19
Fuel.............................................................20
Fuel:Type ....................................................................14
Storage ...............................................27
Fuse ..................................................................25
G
Gauge Wheels ..............................................8
H
Hood Removal/installatien ....................25
L
Leveling Mower Deck ..............................22
Lubrication Chad ............................................16
M
Maintenance Schedule ...............................16
Mower:.
Adjustment, Front-to-Back ...........22
Adjustment, Side-to-Side ............ 22
Blade Sharpening ...........................17
Blade Replacement ........................17
Cutting Height ...................................12
Installation .......................................................21
Operation ................................................14
Removal .......................................................21
Mowing Tips............................................15
Muffler. ......................................................20
Spark Attester ..................................3,42
MulcherPlate....................................................9
4
0
Oil: Cold Weather Conditions .........14,18
Engine ...................................................18
Storage .................................................27
Operation ............................................10-t5
Operating Mower .....................................13
Options:
Accessories ...........................................5
Spark Arrester _..................................3,42
P
Parking Brake ...........................................t 1-12
Parts Bag .....................................................6
Parts, Replacement/Repair ...............32-49
Product Specifications ..........................................3
R
Repair Pads ..............................................32-49
S
Safety Rules ....................................................2
Seat .................................................................8
Service and Adjustments ...................21-26
Brake ...............................................23
Carburetor ...................................................26
Fuse .................................................................25
Hood Removal/InstaUation..........25
MotionDriveBelt
Removal/Replacement ................23
Mower Blade Drive Belt
Removal/Replacement .......... 23
Mower Adjustment:
Front-to-Back ................................22
Side4o-Side ............................22
Mower installation ...........................21
Mower Removal .................................21
Tire Care .....................................8,17,24
Slope Guide Sheet .....................................59
Spark Plugs .....................................................20
Specifications ........................................... ...... 3
Starling the Engine ..........................13-14
Steering Wheel ......................................7,24
Stopping the Tractor ....................................12
Storage .........................................................27
T
Throttie Control Cable Adjustment ..... 25
Tires .............................................................8,17,24
Trouble Shooting Chad ....................28-29
Transaxle Repair Pads ................. 48-49
W
Warranty...................................................3
Wiring Diagram ........................................32
Wiring Schematic ......................................31

AND ATTACHM
These accessodes and attachments were available throughmost Sears retail outlets and service centerswhenthe tractorwas purchased
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGIN E MAINTENANCE
GASCAN ENGINEOIL FUELSTABILIZER
PERFORMANCE
Sears offers a widevariety of attachmentsthatfityour tractor. Many ofthese are listed below with brief explanationsofhow they can help
you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit yourmodel. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 25-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration..
BAGGER lets you collect grass clippings and leaves for a
healthier, nealer looking lawn. Two Permane× containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy° Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly_
CORING AERATOR takes small plugs out of soil to allow mms-
ture and nutrients to reach grass roots. 36-inch swath 24
hardened steel codng tips_ I50 Ibmcapacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster_.
FRONT NOSE ROLLER canters in front ofmower deck toreduce
chances of "scalping" on uneven terrain,.
GANG HITCH lets you tow 2or3 pull-behindattachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.,
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup, Twenty spdng tine
teeth. Useful toprepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING T1NE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades_ For models not equippedas 3-in-1 Convertible
mowers_ Sea "MOWER tn the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
dlameter water-tight drum holds up to390 tbs. ofweight° Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum,
SNOW BLADE forsnow removal only. 14-1nchhigh, 48-inch wide
blade clears 42-inch path when angled left or right° Raises, lowers
with side lever_ Adjustable skids; replaceable, reversible scraper
bar. (Use with lire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath° Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangemenL Discharge chute adjusts from tractor seal 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight..)
SPRAYERS use 12-vott DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying and hand held wand for spot spraying° Wand
has adjustable spray pattern For applying herbicides, insecti-
cides, lungicides and liquid fertilizers°
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hpengine and 36*inch swath toprepare seed beds,
cultivate and compost garden residue. Tiller has itsown built-in
lilt and depthcontrol system and does NOT require a sleeve hitch,
Fitsany lawn, yard orgarden tractor. Simply hook up tothe tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hiliing_..without tools,,
TIRE CHAINS are heavy duty; closely spaced extra-large cross
Linksgive smooth ride, outstanding traction,
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastictop; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch, Keeps operator warm
and dry,. Remove vinyl sides and windshields for use as sun.
protector in summer, optional accessories include: tinted/
tempered solid safety glass windshield withhand operated wiper;,
12-volt amber caution lightfor mounting on cab top,
VACS for powerfulcollection of heavy grass clippings and leaves°
Optional wand attachment to pick up debris in hard-to-reach
ptaceso VACICHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removalapplications.
Uses (1) 55 Ib. weight.
WHEEl,. WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.

iLI II I,IIlll,I¸ II I
PACK
Parts Bag contents shown full size
(1) Hex Bolt
3/8-16 x 1
\
(1) Hex Bolt 5/16-18 x 1-t/4
(1) Shoulder (1) Hex Bol
Bolt 5/16-18 1/2-13 x I
(1) Lock
washer 3/8
(1) Locknut
5/16-18
(1) Washer 17/32 x (1) Lock
1-3/16 x 12 Gauge Washer 1/2
I i,i, , iii i iiiiiiiiiiiiii,u 11111 i I
|(_ } (2) Washers I ! l
._ 3116X 3/4 X 16 Gauge _ l
(2) Weld Nuts #10 1LJ
H ,J"/'l'l'lJ'/' I I
(2) Hex Bolts 1/4-20 x 3/4
ii i i
@
(2) Hex Nuts 1/4-20
(2) Washers
9/32 x 5/8 x 16 Gauge
(2) Lock Washers 1/4
,m,, i imnlnl HHHn,I i i l lll ill
Parts packed separately in carton
Seat Mulcher
Plate
Steering
Wheel
Manual 1'
1
I
I
I
I
Steering 1
Boot •
Video
Cassette
Parts Bag
Parts bag contents not shown full size
.......... m lllllllll ill nl i,,lliH,llllll
f/_-_ (2)Washers 3/8
_kJJ x7/8 x 14 Gauge
(2) ShoulderBoltsifz'q'_ _!_B (2) Center-
(/"_/)) _ lock Nuts
\ [_////(2) Gauge
Wheels
Steering
Extension
Shaft
o
,._,[__ (2) Keys
Steering Wheel
Adapter
Steering
Wheel
Insert
Slope Sheet
uui
(2) Latch Hook
Assemblys
6

LY
iIHH IIH,, IHI Illll i ......................... '" '"'"'
Your new tractor has been assembled at the factory with exception ofthose parts left unassembied for shipping purposes_.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely_ Use
the correct tools as necessary to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wilt make assembly easier_ Standard
wrench sizes are listed_
(2) 7/16" wrenches Phillips Screwdriver
(1) 1/2" wrench Tire pressure gauge
(1) 9/16" wrench Utility knife
(1) 3/4" Socket w/drive rachet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),.
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton (See page 6).
-Cut, from top to bottom, along lines on all four corners
of carton, and lay panels fiat..
-Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
oSlide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and IocknuL Tighten securelyo
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT..LBS TORQUE,.
° Place tabs of steering boot over tab slots in dash and
push down to secure,
INSTALL STEERING WHEEL
•Position front wheels of the tractorsothey are pointing
straight forward,
. Slide steering wheel adapter onto steering shaft exten-
sion..
•Position steering wheel so cross bars are horizontal
(left to right) and slide insideboot and onto adapter.
° Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
° Snap steering wheel insert into center of steering
wheel
•Remove protective materials from tractor hood and
grill
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURET1RESWHERETRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
- Press tiftlever plunger and raise attachment lift leverto
its highest position°
• Release parking brake by depressing clutch/brake
pedal
• Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual). 7
STEERING
BOOT
ADAPTER '_'_ EXTENSION SHAFT
5/t 6 LOCKNUT 11, 5t16 HEX BOLT
LOWER
STEERING
SHAFT
iI
FIG. 1
°Roll tractor backwards off skid_
°Remove banding holding discharge guard up against
tractor°
HOW TO SET UP YOUR TRACOTR
CONNECT BATTERY (See Figs. 2 and 3)
I I IIIII I IIIII I IIII I II I1'1 III IIIII
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
sametime. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
o
o
o
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
................................... , ,,,,,,
Remove cardboard packing from seat pan and lift seat
pan to raised position,.
Open batter':/box door.
Remove terminal protective caps and discard.
tf this battery is put intoser¢ice after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps,

iiu iiiJll iii iiii Ill i
. Firstconnect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely,
IBLY
• Slide seat until acomfortable position isreached which
allows you to press clutch/brake pedal all the way
down_
• Connect BLACK grounding cable tonegative (-) termi-
nal with remaining hex bolt, flat washer', lock washer
and hex nut, Tighten securely.
° Close batter:/box door:
Open battery box door' for:
• Inspection for secure connections (to tighten hard-
ware),,
•Inspection for corrosion,
° Testing battery,,
• Jumping (if required).
° Periodic charging.
DISCARD TERMINAL
PROTECTIVE CAPS
_, REX
LOCK
WASHER
FLAT
WASHER
HEX
BOLT
POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE
FIG. 2
SEAT
PAN
BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment boll
° Remove cardboard packing on seat pan.
° Place seat on seat pan and assemble shoulder bolto
. Assembfeadjustmentboft, lockwasherandflatwasher
loosely. Do not tighten.
° Tighten shoulder bolt securely,
° Lower seat into operating position and sit on seat,,
8
Get off seat without moving its a_usted position°
Raise seat and tighten adjustment bolt securely,
SEAT
SEAT PAN
FLAT WASHER
ADJUSTMENT
BOLT LOCK WASHER
FIG. 4
CHECK TIRE PRESSURE
The tireson yourtractorwere overinflatedat the factory for
shippingpurposes_ Correct tire pressure is important for
best cuttingperformance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual..
CHECK DECK LEVELNESS
For best cuttingresults,mower housingshould be properly
leveled° See '_TO LEVEL MOWER HOUSING" in the
Service and Adjustments section ofthis manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,,
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower, Be sure they are
properly adjusted to ensure optimum mower performance,
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual),
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly offthe
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 Iocknut and
tighten securely.
° Repeat for opposite side installing gauge wheel in
same adjustment hole.

GAUGE WHEEL
MOUNTING
BRACKET
\,
EMBLYii lllll i illllllllll,llllllll,lllll llliHl,,,,J,lll ill illl II/,/,/H,,,J,,,,
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging orinstallationof
optional grass catcher accessory'.
FIG. 5
_OULDER BOLT
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
•Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown_
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
• Tighten hardware securely.
. Raise and hold deflector shield in upright position.
° Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
° Hook front latch into hole on front of mower deck.
°Hook rear latch into hole on back of mower deck.
i,l_l,ll,ll,i..................................... ,i
1_ CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation°
WELD NUT FROM THE TOP HOOK POINTS DOWN
HOOK
LOCK
WELD WASHER
NUT "\'_,t._ _
LATCH
WASHER
LOCK
WASHER
FIG. 6
WELD
NUT
9
MULCHER
PLATE
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG, 7
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOURECEIt/E
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton
# Battery is properly prepared and charged (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely,
v" All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory),
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properlyinflated for leveling)
,/ Check mower and drive belts, Be surethey are routed
properly around pulleys and inside all belt keepers.
#" Check wiring. See that all connections are still secure
and wires are properly clamped.
v" Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
#" Engine oil is at proper level.
v" Fuel tank isfilled with fresh, clean, regular unleaded
gasoline°
J" Become familiar with all controls -their location and
function, Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,/ tt isimportant to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging Instructions(See'TO START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual)

OPERATION
i,,,,,,,....... i,.ll.,uuu ,iul,,.,_ ,............ l llll Hn..lll ll,l,llll,lu
These symbols may appear on yourtractor orin literature supplied with the producL Learn and understand their meaning°
A
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL Ikl- CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
10

i i ii i iill
KNOW YOUR TRACTOR
OPERAT!
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyour tractor to familiarize yourself withthelocations of various controls and adjustments. Save
this manual for future reference,
LIGHT IGNITION
SWITCH SWITCH
POSITION
AMMETER
THROTTLE/CHOKE
CONTROL
LIFT LEVER
PLUNGER
©ATTACHMENT
LIFT LEVER
PEDAL
HEIGHT
ADJUSTMENT
KNOB
ATTACHMENT
CLUTCH LEVER
PARKING BRAKE
MOTION
CONTROL
LEVER
FREEWHEEL CONTROL
SPEED
3 MPN
2 MPH
1MPH
FIG. 8
Our tractorsconform to the safety standards of the American National Standards Institute,,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower bIades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCHIBRAKE PEDAL: Used fordeclutching and brak-
ing the tractor and starting the engine_
PARKING BRAKE: Locks clutch/brake pedal into the
brake position_
FREEWHEEL CONTROL; Disengages transmission for
pushing or slowly towing the tractor with the engine off,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor°
ATTACHMENT LIFT LEVER: Used to raise and lowerthe
mower deck or other attachments mounted to your tractor_
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
IGNITION SWITCH: Used for starting and stopping the
engine,,
HEIGHTADJUSTMENTKNOB: Usedtoadjustthe mower
cutting height,,
AMMETER; Indicates charging (+) or discharging (-) of
battery°
11

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result insevere eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
=lii illlllHll Lll I I H=H IIIHHlllll
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Yourtractorisequippedwithan operatorpresencesensing
switch When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine
=Depress clutch/brake pedal intofull 'BRAKE" position
and hold
•Place parking brake tever inENGAGED' position and
release pressu refrom clutch/brake pedal Pedalshould
remain in "BRAKE position Make sure parking brake
will hold tractor secure
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROT]'LE/
CHOKE "DISENGAGED"
CONTROL POSITION
PARKING BRAKE
"BRAKE .... ENGAGED"
POSITION POSITION
GEARSHIFT
LEVER
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
"DISENGAGED"
POSITION
HEIGHT ADJUSTMENT KNOB
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
° Move attachment clutch lever to"DISENGAGED" po
sition
GROUND DRIVE
• Depress clutch/brake pedal intofull "BRAKE' position
-Move motion control lever to neutral (N) position
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHIBRAKE PEDAL iS DEPRESSED
ENGINE
•Move throttle control to slow position
NOTE: Failure to move throttle control toslow positionand
allowing engine to idle before stopping may cause engine
to 'backfire'
•Turn ignition key to OFF" position and remove key
Always remove key when leaving tractor to prevent
unauthorized use
, Never use choke to stop engine
NOTE: Under certain conditions when tractor is standing
idlewith the engine running, hot engine exhaust gases may
cause 'browning' of grass To eliminate this possibility,
always stop engine when stopping tractor on grass areas
|
CAUTION: Always stop tractor corn- |
pletely, asdescribed above, before leav- I
ing the operator's position; to empty
grass catcher, etc._..............
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle
= Operating engine at less than full throttle reducesthe
battery charging rate
,, Full throttle offers the best bagging and mower perfor
mance
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement is controlledby the
motion controllever,.
° Start tractor with motion control lever in neutral (N)
position
°Release parking brake and clutch/brake pedal
°SIowly move motion control lever to desired position
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height iscontrolled by turning the height adjust_
ment knob in desired direction
= Turn knob clockwise (f-N) to raise cutting height
° Turn knob counterclockwise (_-_)to lower cutting
height
The cutting height range is approximately t 1/2" to 4'L The
heights are measured from the ground to the blade tip with
the engine not running These heights are approxtmate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed
•The average lawn should be cut to approxirnateEy2-1/2
inchesduring the cool season and to over 3 inches
during hot months For heatthier and better looking
lawns mow often and after moderate growth
•For best cutting performance, grass over6 inchesin
height should be mowed twice Make the first cut
relatively high; the second to desired height
12

iOPERATION
TO OPERATE MOWER (See Fig, 10)
Your tractor isequipped with an operator presence sens-
ingswitch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine
o Select desired height of cut.
- Lower mower with attachment lift control.
•Start mower blades by engaging attachment clutch
control
•TO STOP MOWER BLADES- disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
\"ENGAGED"
POSITION ATTACHMENT
LEVER
HIGH POSITION
DISCHARGE
GUARD
FIG. 10
TO OPERATE ON HILLS
o
°
°
&
Choose the slowest speed before starting up or down
hills°
Avoid stopping or changing speed on hills_
If slowing is necessary, move throttle control lever to
slower position°
If stopping is absolutely necessary, pushclutch/brake
pedal quickly to brake position and engage parking
brake°
Move motion control lever to neutral (N) position_
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
"To restart movement, slowly release parking brake and
clutch/brake pedal
•Slowly move motion control lever to slowest setting.
• Make all turns slowty
TO TRANSPORT (See Figs. 8 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control infreewheeling
position, Free wheel control is located at the rear drawbar
of tractor_
•Raise attachment lift to highest position with attach-
ment lift control.
. Put!freewheel control knob outand hold inposition by
inserting retainer spring intoforward hoJeof controt rod
•Do not push or tow tractor at more than two (2) MPH
° To reengage transmission, reverse above procedure°
NOTE: To protect hood from damage when transporting
your tractor on a truck or a traiier, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc)
FIG. 11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. '17)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•Check engine oil with tractor on level ground_
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached_ Do not overfill°
• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)
• To change engine oil see the Customer Responsibili-
ties section in this manual
13

Hill IHll Illllllllll I IJI/IIUH,,I,, Illl II ,ll,ll, Ill II' II Illl. I'l
ATION
ii ii, ill ,Hll i i,i iHll,ll _,,_,,_..................................................................... .............
ADD GASOLINE • Movemottoncontrollevertoneutral(N)position. Shut_
, Fill fuel tank,. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life).. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fue! freshness..
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING_
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage.. Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information._ Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur,,
,,,,,,,,,,,,...... ............
!_ CAUTION: Fill to bottom of gas tank
fillerneck, Do not overfill, Wipeoffany
spilled oil or fuel, Do not store, spill or
use gasoline near an open flame,
off engine and set parking brake.
•Engage transmission by placing freewheel control in
driving position (See'q'O TRANSPORT' inthis section
of manual)_
° Sitting in the tractor seat, start engine. After-the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
-Slowly move motion control lever' forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control leverto the neutral (N) position. Repeat
this procedure with the motion contro! lever three (3)
times.
PURGE TRANSMISSION
........................ iI & CAUTION: Never engage or disengage
freewheel lever while the engine isrun-
ning. ............................
To ensure proper operation and performance, itisrecom*
mended thatthe transmission be purged before operating
tractor for the first time. This procedure wiil remove any
trapped air inside thetransmission which may have deveF
oped during shipping of your tractor..
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REfNSTALLATION
BEFORE OPERATING THE TRACTOR.
°Placetractor' safely on level surface withengine offand
parkingbrake seL
o Disengage transmission by placing freewheel control
in freewheeling position (See q'O TRANSPORT' in
this section of manual)..
•Sitting inthe tractor seat, start engine.. After the engine
is running, move throttle control to slow position_ With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal
°Move motion control lever to full forward position and
held for five (5) seconds° Move lever to ful_reverse
position and hold for five (5) seconds.. Repeat this
procedure three (3) times_
NOTE: Dudng this procedure there will be no movement of
drive wheels.. The air isbeing removed from hydraulic drive
system.
°Your tractor' is now purged and now ready for' normal
operation.
TO START ENGINE (See Fig, 9)
When starting the engine for the first time or ifthe engine
has run out of fuel, itwilltake extra crankingtime to move
fuel fromthe tank tothe engine_
•Be sure freewheel control is in the transmission en-
gaged position.
°Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
°Place motion control lever in neutral (N) position..
•Move attachment clutch to "DISENGAGED" position_
°Move throttle control to choke position
,Note: Before starting, read the warm and cold starting
procedures below_
•Insertkeyinto ignitionandturn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait afew minutes and try'again. Ifengine stilt does not
start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50°F and above)
•When engine starts, move the throttle control tothe fast
position..
•The attachments and ground drive can now be used. tf
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
°When engine starts, atlowengine to run with thethrottle
control in the choke position until the engine runs
roughly, then move throttle control to fast position, This
may require an engine warm-up period from several
seconds to sever'at minutes, depending on the tern-
perature.
HYDROSTATIC TRANSMISSION WARM UP
•Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
•Be sure the tractor is on level ground.
14

OPERAT!
..................................... ,,,H' M '"',11",'1""'1'1' Jl I'1'1' ..........................
o Be sure the tractor is on level ground+
° Place the motion control lever in neutral
Release the parking brake and letthe clutch/brake
slowly return to operating position.
o Allow one minute for transmission to warm up.
This can be done during the engine warm up
period_
-The attachments can also be used during the engine
warm-up period afterthe transmission hasbeen warmed
up.
NOTE; If at a high altitude (above 3000 feet) or in cold
tempe ratures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See 'q'O
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual
MOWING TIPS
• Tire chains cannot be used when the mower housing
is attached to tractor+
° Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
• The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting+
° When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc, After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig+12 )+
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height,
° Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing.
- Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed byselect-
ing a low enough gear to give the mower cutting
performance as welt as the quality of cut desired
•When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE
•The special mulching blade will recur the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades°
• Avoidcuttingyourlawnwhen itiswet Wet grasstends
toformclumpsand interfereswiththemulchingaction.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
° Forbest resuits, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 13)+For extremely heavy muiching,
reduce your width of cut and mow slowly+
. Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
o Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 13
f
t
FIG. 12
15

CUSTOMER RESPON BILl
MAINTENANCE SCHEDULE /_/_o_-_./_o_J
AS YOU COMPLETE _3_ _" _'_'_' _"_'-' _-' _,_ ._O_'_
REGULAR SERVICE ......... _/_-_.,,__ RVICE DATE S
Check Brake Operation if _#' ....................
Check Tire Pressure .............if ___
TCheck for Loose FaSteners _ _7 _/ .....
a Sharpen/Replace Mower Blades
Lubricatiooha. ....V' .......
C ........... .................
i T Check Battery Level/Recharge" , _ ......
0Clean 'Battery'a'nd Terminals .............. _/ ....... M#
..... = ...... ..............
RCheck' Transaxi'e"cooling _ _
Adjus'i"Blade"'Be'it(s)Tension _#'s
Adjust Motion Drive Belt(s) Tension i_#'s
.......... ' ,rl,i,
Check Engine Oil Levei if =_
Change Engine oil ............................ t_t,2,3 if .............
.................... ,.... ..., ...........
Clean Air Filter' _#_2
E' Clean Air Screen ........ _#'2 .................... ............
GInspect MufflerlSpark Attester t## ......................
IReplace OilFilter(Ifeq'u'i'Pped) VTL2 ......... _=
NClean Engine Cooling Eins t##'2 _=
Replace Spark Plug ........ ' .......... ,',,,i' _# _ ",',','ii........
Replace Air Filter Paper Cartridge _2 ,,
Replace' Fuel Filter ' , ................... _ ........
1-Change more often when eperaling _nder aheavy load of in high ambient temperatures
2- Service more oIlen when operating in dirtyor dustycondit{ons,
3*If equipped wittl otIfiller_ change eIl every 50 hours
4 - Repiace blades more often when mowing Insandy soil
5_I!equipped with adjustable system
iS- Not required {f equipped withmaintenance-free batle_
7-Tighlen front axle pivot belt to 35 It,*lba maximum
Do not overtighten
GENERAL RECOMMENDATIONS
The warrantyon thistractordoes not cover itemsthathave
been subjected to operator' abuse or negligence. To
receive full valuefrom thewarranty,operatormust maintain
tractor as instructed in this manual,.
Some adjustments will need to be made periodically to
properly maintain your tractor°
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.,
•Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear, A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer,
BEFORE EACH USE
• Check engihe oil level
• Checkbrake operation,
° Checktire pressure,
°Check for loose fasteners_
LUBRICATION CHART
(_ SPINDLE ZERK_
(_) FRONT WHEELfl ; r,
BEARING ZERK
®
-FRONT WHEEL _)
BEARING ZERK
ENGINE (_)
CLUTCH '
PIVOT(S)
SAE 30 OR 10W30 MOTOR OIL
(_ GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECT1ON
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS,, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBR[CATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW_
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
16

CUSTOMER RESPONSIBiLiTiES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.,
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)_
TIRES
•Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).,
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber,,
-Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer.. Tire sealant also prevents tire dry rot and
corrosion,.
BLADE CARE
For best resuits mower blades must be kept sharF Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 14)
= Raise mower to highest position to allow access to
blades..
= Remove hex bolt, lock washer and flat washer securing
blade.
°install new or resharpened blade with trailing edge up
towards deck as shown.
°Reassemble hex bolt, lock washer and flat washer in
exact order as shown..
•Tighten bolt securely (30-35 Ft, Lbs,.torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.
NOTE: We do notrecommend sharpening blade- but ifyou
do, be sure the blade is balanced..
BLADE
\
HEX BOLT
(GRADE
MANDREL
ASSEMBLY
TRAILING EDGE
*A GRADE 8HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
TO SHARPEN BLADE (See Fig. '15)
Care should be taken to keep the blade balance& An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
. The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.
o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancer. (When using a cone
batancer, follow the instructions supplied with bal-
anceO.
, Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position° If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE ///
FIG. 15
17

CU SIBILITiES
.................................................. ,11111 iii iii iiiii i
ENGINE
BATTERY
Your tractor has a battery charging system which issuffi-
cient for normal use+ However, periodiccharging of the
battery with an automotive charger will extend its life+
• Keep battery and terminats clean.
- Keep battery bolts tight,
• Keep small vent holes open.
oRecharge at 6-10 amperes for 1 hour.
TO CLEAN BATI'ERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,,
°Open battery box door,
•Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor:
= Rinse the battery with plain water and dry,+
°Clean terminals and battery cable ends with wire brush
until bright,,
• Coat terminals with grease or petroleum jelly,.
=Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-beEtsfor deterioration and wear after 100 hours of
operation and replace if necessary+ The belts are not
adjustable, Replace belts if they begin to slip from wear°
TRANSAXLE COOLING
The fan and cooling fins of transmission shouJd be kept
clean to assure proper cooling,.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot,
° Inspect cooling fan to be sure fan blades are intact and
clean,,
• Inspect cooling fins for'dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air+or high pressure sprayer to clean
cooling fins,.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance isnot required forthe lifeof thetransaxle, Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department,,
LUBRICATION
Only use high quality detergent oil rated with AP! service
classification SF, SG or SH+ Select the oil's SAE viscosity
grade according to your expected operating temperature+
SAE VISCOSITY GRADES
•30 '+ +20_ -10" 10" 20+30" 40+
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE
FIG. 16
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these mufti-viscosity oils
will result in increased oil consumption when used above
32°F. Check your-engine oil level more frequently to avoid
possible engine damage from running low on oil+
Change the oil after every 25 hours of operation or at least
once ayear'if the tractor isnot used for25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation,, Tighten oil fill
cap/dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Figs, 16 and 17)
Determine temperatu re range expected before oi! change.
All oil must meet API service classification SG, SG or SH
• Be sure tractor is on level surface,.
• Oil will drain more freely when warm,
° Catch oil in a suitable container,.
oRemove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil,,
• Remove drain plug
o After oil has drained completely, replace oil drain plug
and tighten secureiy,
•Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
°Use gauge on oil fill cap/dipstick for checking level, Be
sure dipstick cap is t+ghtened securely for accurate
reading+ Keep oil at "FULL" line on dipstick.
18
CAP/DIPSTICK
OIL DRAIN
PLUG
FIG. 17

CUSTOMER R
I III I I I I I I III I I I ' I III'I IIII'IIIIII'II'I'I I II I I_I I'I'UII]II]I I ' III IIII LLI II IIIII_IL II_ LI 'I'
AIR FILTER (See Fig+ 18)
Your engine will not run properly using a dirty air filter,
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season.. Service paper cartridge ever,.#100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
-Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
°Slide foam pre-cleaner off cartridge.
•Wash itin liquiddetergent and water
•Squeeze it dry in a clean cloth+
•Saturate it in engine oil.. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
•If very dirty or damaged, replace pre-cleaner..
•Reinstall pre-cleaner over cartridge,.
°Reinstall cover and secure with knob(s)°
TO SERVICE CARTRIDGE
oRemove cartridge nut+
•Carefully remove cartridge to prevent debris from
entering carburetor+ Clean base carefully to prevent
debris from entering carburetor
° Clean cartridge bytapping gently on fiat surface. Ifvery
dirty or damaged, replace cartridge°
°Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE,. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE.. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB-'--__
COVER CARTRIDGE NUT
PAPER
CARTRIDGE
PO BILITIES
i ii i iiiii i ii Li iii ii ii i i I
CLEAN AIR SCREEN (See Fig. 19)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awirebrush
or compressed air to remove dirt and stubborn dried gum
fibers°
ENGINE COOLING FINS (See Fig. 19)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating_
, Remove screws from blower housing and lift housing
and dipstick tube assembly off engine
,Cover oil fill opening to prevent entry of dirt.
•Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins_
° To reassemble, reverse above procedure..
SCREWS BLOWER
HOUSING
DIPSTICK
TUBE
ASSEMBLY
AIR SCREEN
PLUG
ENGINE COOLING FINS
FIG, 19
FIG. 18
19

CUSTOMER RESPONSI ILITIES
ii iJ_,l ,i .......
MUFFLER
inspectand replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage,.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or' after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this rnanual.
IN-LINE FUEL FILTER (See Fig. 20)
The fuel filter should be replaced once each season_ Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required..
= With engine coo!, remove filter' and plug fuel line
sections..
= Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.,
o Be sure there are no fuel line leaks and clamps are
properly positioned..
• Immediately wipe up any spilled gasoline°
FUEL
FILTER
CLAMP
CLEANING
FIG. 20
°Clean engine, battery, seat, finish, etco of all foreign
rnatter_
• Keep finished surfaces and wheels free of all gasoline,
oil, etc_
•Protect painted surfaces with automotive type wax_
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air fitter and
carburetor are covered to keep water-out, Water inengine
can result in a shortened engine life.
20