Craftsman 917.258900 User manual

s
EL NU 917.258900 OWNER'S MANUAL
°Assembly
° Operation
°Customer Responsibilities
Service and Adjustments
°Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
............................................ , .... , ,,

&SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THtS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.,
I. GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade
• Be sure the area isclear of ether people before mowing. Stop
machine if anyone enters the area
,Never carry passengers.
•Do not mow inreverse unless absolutely necessary. Always
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone.. Do not operate the mower without either the
entire grass catcher or the guard in place°
° Slow down before turning
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing
•Stop engine before removing grass catcher or' unclogging
chute.
o Mow only in daylight or good artificial lighL
° Do not operate the machine while under the influence of
alcohol or' drugs.
o Watch for traffic when operating near or crossing roadways.
= Use extra care when loading or unloading the machine into
a trailer or truck.
II, SLOPE OPERATION
Slopes are a major factor related to foss-of-control and
tipover accidents, which can result in severe injury or death,
All slopes require extra caution. If you cannot back up the
slope or if you feet uneasy on it, do not mow it..
DO:
° Mow up and down slopes, not across
•Remove obstacles such as rocks, tree limbs, etc..
°Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
-Use slow speed. Choose alow gear so that you will not have
to stop or shift while on the stope
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability_
°Use extra care with grass catchers or other attachments
These can change the stability of the machine.
° Keep all movement on the slopes stow and gradual Do not
make sudden changes in speed or direction.
° Avoid starting or stopping on aslope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope..
DO NOT:
=Donot turn on slopes unless necessary, and then, turnslowly
and gradually downhill, ifpossible.
°Do not mow near drop-offs, ditches, or embankment& The
mower could suddenly turn over if a wheel is ovei" the edge
of a cliff or ditch, or if an edge caves in_
°Do not mow on wet grass. Reduced traction could cause
sliding
•Do not try to stabilize the machine by putting your foot on the
ground.
•Do not use grass catcher on steep slopes,.
2
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children_ Children are often attracted to the
machine and the mowing activity Never assume that
children will remain where you last saw them_
• Keep children out of the mowing area and under the watchful
care of another responsible adult
• Be alert and turn machine off if children enter the area.
° Before and when backing, look behind and down for small
children.
. Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation
• Never allow children to operate the machine
,, Use extra care when approaching blind corners, shrubs,
trees, or olher objects that may obscure vision,
IV_
o
°
°
o
w
o
o
e
o
o
SERVICE
Use extra care in handling gasoline and other fuels, They are
flammable and vapors are explosive..
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices Check their proper
operation regularly
Keep machine free of grass, leaves, or'other' debris build-up
Clean oil or fuel spillage. Ailow machine to cool before
storing.
Stop and inspect the equipment if you strike an object..
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear', damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary..
Mower blades are sharp and car] cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them..
Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED°
CAUTION: Always disconnect spark plug
wireand placewirewhere itcannotcontact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
&WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a Sears
Tractor. it has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance..
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department, We have com-
petent, well-trained technicians and the proper tools to
service or repair this tractor,
Please read and retain this manual.. The instructions will
enable you to assemble and maintain your tractor properly,.
Always observe the "SAFETY RULES"°
MODEL
NUMBER 917,.258900
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Follow a regutar schedule in maintaining, caring for and
using your tractor_
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,,
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
PRODUCT SPECIFICATIONS
HORSEPOWER: 225
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (APf-SF/SG): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 42 PINTS ...................
W/O FILTER: 37 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: 030")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: LO HI
1st 07 I 7
2nd t .4 3 3
3rd 23 5..4
REVERSE: 0.9 2..1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMPiHR: 35
MIN CCA: 280
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT, LBS
unimproved forest-covered, brush-covered or grass-cow
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator,
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),
Otherstates may have similar laws. Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)_
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf
or workmanship
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc_.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
.Riding equipment used for commercial or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines tile battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT lS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVlCE CENTER, (INoHOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATE&
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state,
SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF
SAFETY RULES ............. ;.............................................. 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES ..................................... 5,15
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 12-16
CONTENTS
MAINTENANCE SCHEDULE ...................................... 17
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE ................................................................... 28
TROUBLESHOOTING ............................................29-30
REPAIR PARTS - TRACTOR ................................. 32-50
REPAIR PARTS - ENGINE .................................... 51-58
PARTS ORDERING/SERVICE ................ BACK COVER
INDEX A
Accessories ......................................................5
Adjustments:
Brake ......................................................23
Carburetor. .................................... 27
Clutch Pulley .................................... 23
Gauge Wheels ...................................14
Mower
Front-To-Back .......................... 22
Side-To-Side ...............................21
Throttle Control Cable .......................27
Air Filter, Engine .............................................20
Air Screen, Engine ....................................19
Assembly ....................................................7-10
B
Battery:
Charging .................................................8
Cleaning ...............................................20
Starting with Weal( Battery ..............25
Storage ...............................................28
Terminals ..............................................19
Belt: Motion Drive
Remova!/Replacement ...............24
Mower Drive
RemovallReplacement ..............22
Mower Blade Drive
RemovaVReplacement ............ 23
Blade:
Sharpening ...........................................18
Replacement ................................... 18
Brake Adjustment ................................. 23
C
Carburetor Adjustment ........................ 27
Clutch Pulley ................................................23
Controls, Tractor, .................................. 12
Customer Responsibilities .................17-20
Engine:
Air Filter ............................................20
Air Screen ................................. 19
Cooling Fins ..................................20
Engine Oil .................................15,19
Fuel Filter ...................................... 20
Spark Plug(s) ................................20
Tractor:
Battery ...............................................18
Blade ............................................. I8
Lubrication Chart ........................ 17
Maintenance Schedule ...............17
Tire Care ..................................8,18,25
Transaxle ..................................... 19
Cutting Height, Mower ........................... 13
E
Electrical:
Interlocks and Relays ........................26
Schematic ..........................................31
Wiring Diagram ............................... 32
Engine:
Air Filter ............,_............................... 20
Air Screen ..................................... 19
Cooling Fins .......................................20
Oil Change ....................................... 19
Oil Level ........................................... 15
Oil Type ..........................................15,19
Preparation ...................................... 15
Repair Parts ............................. 51-58
Staffing ......................................... 15-16
Storage .......................................... 28
F
Filter:
Air Filter .......................................... 20
Fuel ............................................... 20
Oil ....................................................... 20
Fuel:Storage ........................................... 28
Type ............................................... 15
Fuse .............................................................26
H
Headlights .................................................26
Hood Removalllnstallation .................... 26
L
Leveling Mower Deck ........................... 22
Lubrication:
Chart .............................................. t7
Engine ............................................. 19
M
Maintenance Schedule ......................... 17
Mower:
Adjustment, Front-to-Back ........... 22
Adjustment, Side-to-Side .............. 21
Blade Replacement ........................ 18
Blade Sharpening ............................18
Cutting Height ............................... 13
installation ............................................2t
Operation ..........................................14
Removal ........................................... 21
Mowing Tips ............................................. 16
Muffler .................................................... 20
Spark Arrester .................................3,40
Oil: 0
Cold Weather Conditions ......... 15,19
Engine ............................................. I9
Storage ..............................................28
4
Operation .......................................... 12-16
Operating Mower ........................................14
Options:
Accessories ...........................................5
Spark Arrester .................:............ 3,40
P
Parking Brake ....................................... 13
Parts Bag .....................................................6
Parts, Replacement/Repair ............. 32-50
Product Specifications .............................. 3
R
Repair Parts .................................... 32-50
S
Safety Rules .............................................. 2
Seat ............................................................. 8
Service and Adjustments ................ 21-27
Carburetor ........................................ 27
Clutch Pulley .....................................23
Fuse .................................................. 26
Hood Removai/installation ........... 26
Motion Drive Belt
RemovaltReplacement ............. 22
Mower Drive Belt
RemovallReplacement ...............22
Mower Blade Drive Belt
Removal/Replacement ...............23
Mower Adjustment
Front-to-Back ............................. 22
Side-to-Side ....................................21
Mower Removal/Installation ......... 21
Tire Care .....................................8,t 6,25
Slope Guide Sheet ................................. 59
Spark Plug(s) .......................................... 20
Specifications ..............................................3
Starting the Engine ........................... 15-16
Steering Wheel .................................... 7,24
Stopping the Tractor ............................ 13
Storage ..................................................... 28
T
Throttle Control Cable Adjustment ...... 27
Tires ......................................................8,18,25
Troubleshooting Chart ...................... 29_30
Transaxle ................................................. 19
W
Warranty ..............................................................3
Wiring Diagram ............................................32
Wiring Schematic .................................. 31

ACCESSORIES AND ATTACH ENTS iii1_
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased..
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - mere attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor°
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Tapered
25-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soil atciose intervais to letmoisture soak in Steel weight tray
for increased penetration.
BLIMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety ofsizes available, plus accesso-
ries such as side panel kits, tool caddy, cart cover, protective mat and
dolly.
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots. 36-inch swath 24 hardened steel
coring tips t50 lb. capacity weight tray.
DISC HARROW has 2 gangs of 4 steei blades that angle from 10 to
20 degrees, 40 inches wide Can hook 2 units in tandem (Requires
sleeve hitch )
DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, 17inches high, ciears 44-inch path when angled..Master
lift control lever for operator ease. Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour.
Reversible,replaceable scraper bar- (Use with tire chains and wheel
weights and/or rear drawbar weight.)
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pul!-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments)
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to iawn surface for easy pickup. Twenty spring line
teeth- Useful to prepare bare areas for seeding. Available for front or
rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCHER covers 36-inchwide path and tosses thatch into
large hopper Mounts behind tractor.
PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-
ment controls depth, 3-position yoke sets width. Heavy steel landside
for straight furrowing (Requires sfeeve hitch )
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x t0 lumber.
REAR GRADER BLADE is 42 inches wide and operated from driver's
seat Reversibie steel blade can be angled at 30 degrees for grading
Reverses for pushing snow backwards_ (Requires sleeve hitch )
ROLLER for smootherlawn surface. 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 Ibs, of weight. Rounded edges
prevent harm to turf. Adjustable scraper automatically cleans drum
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control..Steel frame holds 5 adjustable sweeps.
Adjusts vertically, horizontally (Requires sleeve hitch) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops
SLEEVE HITCH for use with master lift system Sing{e pin couples/
uncouples.
SNOWTHROWER has 42-inch swath Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pinarrange-
menL Discharge chute adjusts from tractor seat 6-inch diameter
spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.
(Use with ci_ains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DCefectric motor that connects tothe tractor
battery or other 12-volt source. Includes booms for automatic
spraying andhand held wand forspot spraying Wand has adjustable
spray pattern. For applying herbicides, insecticides, fungicides and
liquid fertilizers.
SPREADERtSEEDERS make seeding, fertilizing, and weed kilIing
easy Broadcast spreaders are also useful for granular de-icers and
sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 8hp engine to prepare seed beds, cultivate, and compost
garden residue. Chain-drive transmission Six 11-inch diameter one
piece heat-treated steef tines. Tills 30-inch path (Requires sleeve
hitch) Oruse 5hp tow-behind TILLER with 36-inch swath toprepare
seed beds, cultivate and compost garden residue. Tiller has its own
buiit-in liit and depth control system and does NOT require a sfeeve
hitch Fits any lawn, yard or garden tractor Simply hook up to the
tractor drawbar and go! Optional accessories for 5hp tiller convert
unit for dethatching, aerating, hilling _without tools
TIRE CHAINS are heavy duty; closeiy spaced extra-large cross links
give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,
ABS plastic top; clear plastic windshield offers 360 degree visibility.
Hinged metal doors with catch. Keeps operator warm and dry
Remove vinyl sides and windshields for use as sun protector in
summer, Optional accessories include: tinted/tempered solid
safety g{ass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach places.
VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar forsnow removal applications. Can
be mounted on front of tractor for plowing applications Uses (1) 55
ib. weight.
WHEEL WEIGHTS for rear wheels provide needed traction forsnow
removal or dozing heavy materials.
5

CONTENTS OF HA E PACK
[4) Shoulder' Bolt
(1) Shoulder Bolt
5/16-18
(1) Washer 17132 x 1-3116 x 12 Gauge
Parts Bag contents
Washers
x 14 Ga.
(12) Crownlock Nuts
x8
(1) Knob
piir_gs (double loop)
o
(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts_
(2) Washers !2) Lock _,.
9/32 X5/8 X 16 Gao "_" vw_n_f_ _t_
................................. •................ i
(4) Wheel__
(12) Carriage Bolts
5/16-18 x 5/8
(4) Retainer Springs
(aouDle oop,_
(4) Brackets
] (4) Adjusting Bar
..................................... , ,,,, ,, i,
Parts packed separately in carton
Steering
Sleeve
Steering
Wheel
Video
Cassette
Seat
Manual Parts Bag
Parts bag contents not shown full size
(2) Front Link Assemblies
Slope Sheet
Steering
Wheel
Insert
u u
(2) Keys
6

i........... u11 1"_L]_
ASSEM LY
Your new tractor' has been assembled atthe factory with the exception of those parts left unassembled for shipping purposes..
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrenchset wil! make assembly easier° Standard
wrench sizes are listed.
(2) 7/t 6" wrenches Tire pressure gauge
(1) t/2" wrench Utility knife
(1) 9/16" wrench Pliers
(1) 3/4" socket with drive ratchet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)°
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove a!l accessible loose parts and parts cartons
from carton (See page 6),.
,, Cut, from top to bottom, along lineson all four corners
of carton, and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
• Remove mower and packing materials°
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Remove hex bolt, lock washer and large flat washer
from steering shaft.
° Position front wheels of the tractor so they are pointing
straight forward_
° Slide steering sleeve over steering shaft.
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
°Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed
Tighten securely
•Snap steering wheel insert into center of steering
wheel..
-Remove protective plastic from tractor hood and grill
IMPORTANT: CHECK FORAND REMOVEANY STAPLES
iN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR
IS TO ROLL OFF SKID_
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
oPress lift lever plunger and raise attachment lift lever to
its highest position°
° Release parking brake by depressing clutch/brake
pedal
Place gearshift lever in neutral (N) position..
Roll tractor forward off skid.
°
o
o
o
Remove mower and packing materials..
Remove ties from V-belts. 7
STEERING WHEELINSERT
/
HEX BOLT
IIJ LOCK WASHER
;!;J LARGE FLAT
WASHER
STEERING
WHEEL
J
STEER,NG STEERING
WHEEL _i!I!t_) /SHAFT
ADAPTER1 l J"
k
/
STEERING7 / / / / /
SLEEVE /L r" /
FIG, 1
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
,,,,,,i,, i,,, i i,iM,i i i,i,i,ll,,,i
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding. i, ,'HI'IH" II
• Lift hood to raised position..
- Open terminal access doors, remove terminal protec-
tive caps and discard_
,If this battery is put into service after month and year
indicated on label (label located between terminals)
charge ba!tery for minimum of one hour at 6-10 amps.
° First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, [ock washer and hex
nut as shown.. Tighten securely_
,Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut.. Tighten securely..

...................... _,,i, ,l:,ll,:,J
LY
• Close terminal access doors.
Use terminal access doors for:
•Inspection for secure connections (to tighten hard-
ware)_
ASSEMBLE GAUGE WHEELS AND BRACK-
ETS TO MOWER DECK (See Fig. 4)
• Attach front gauge wheel brackets marked front left
(FL), front right (FR) to mower deck using (3) carriage
bolts and (3) locknuts For ease of installation do not
-Inspection for'corrosion,
° Testing battery.
Jump#_g (if required).
"Oi_#X_ic cha_'giRnEq_NUT
TERMINAL
PROTECTIVE
CAPS
LOCK FLAT
WASHER WASHER HEX
BOLT
NEGATIVE
(BLACK)
CABLE
FIG. 2
POSITIVE
(RED)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
o Remove cardboard packing on seat pan.
° Place seat on seat pan and assemble shoulder boll
tighten Iocknuts until all carriage bolts have been
installed.
Attach rear gauge wheel brackets marked rear left (R
L), rear' right (RR) to mower deck using (3) carriage
bolts and (3) locknuts. For ease of installation do not
tighten locknuts until all carriage bolts have been
installed
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center !ocknuts and
tighten securely,
o Adjust gauge wheels to highest position for ease of
mower deck assembly,
° Adjust gauge wheels before ope ratfng mower as shown
in the operation section of this manual,
RETAINDER
PIN SPRING,_ '_- CROWNLOCK
__;_\_, NUT
GAUGE
WHEEL
MOUNTI1
BRACKET
° Assemble adjustment knob and flat washer loosely,
Do not tighten°
oTighten shoulder bolt securely.
° Lower seat into operating position and sit on seat.
° Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down,
o Get off seat without moving its adjusted position.
. Raise seat and tighten adjustment knob securety.
SHOULDER
BOLT
ADJUSTING
BAR
GAUGE CARRIAGE
WHEEL BOLTS
318WASHER 3_16 CENTER
LOCKNUT
SEAT PAN
ADJUSTMENT
KNOB
SEAT
_FLAT WASHER
FIG, 4
CHECK TIRE PRESSURE
The tires on your' tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance,
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Sen/ice and Adjustments section of this
manual
FIG, 3 8

ASSEMBLY
INSTALL MOWER AND DRIVE BELT
(See Figs. 5 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control° Engage park-
ing brake,
- Cut and remove ties securing anti-sway bar and belts
Swing antFsway bar to left side of mower deck
• Slide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
• Install one front link in top hole of the LH. front mower
bracket and LH., front suspension bracket, Retain with
two single loop retainer springs as shown,
° Install second front link in R,H, front suspension bracket
only and retain with single loop retainer spring as
shown.
° Slide right side of mower back and installlink in top hole
of R14 front mower bracket. Retain with single loop
retainer spring as shown
• Turn height adjustment knob counterclockwise until it
stops.,
• Lower mower linkage with attachment lift control,
DOUBLE LOOP
RETAINER
CHASSIS SPRING (Outward
BRACt lET pofnting deck pins}
Place the suspension arms on inward pointing deck
pins_ If necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms,
Retain with double loop retainer springs with !oops
down as shown.
o Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
° Turn height adjustment knob clockwise to remove
slack from mower suspension.
o Raise deck to highest position°
o Adjust gauge wheels before operating mower asshown
in the Operation section of this manual
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section ofthis manual, Verify that the belts are
routed correctly
SUSPENSION
ARMS
FRONT
SUSPENSION
BRACKETS
FRONT
MOWER
BRACKET
FRONT
ELECTRIC
CLUTCH
PULLEY
SINGLE LOOP
RETAINER
SPRINGS
DOUBLE
LOOP
RETAINER
SPRING
ANTI-SWAY
BAR
IDLER
PULLEY
DISCHARGE
GUARD
FIG. 5
9

ASS
.............................itll
v"CHECKLIST
BEFORE YOU OPERATE AND ENJOY "YOUR NEW
TRACTOR, WE WISH TOASSURE THA T YOU RECEIVE
THE BESTPERFORMANCEAND SA TISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST,"
v' Af! assembly instructions have been completed.
,/ No remaining loose parts in carton_
,/ Battery isproperly prepared and charged. (Minimum
1 hour at 6 amps)
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory).
v' Be sure mower' deck is properly feveled side-to-side!
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
J Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keeper&
#' Check wiring.. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
v" Become familiar with all controls - their location and
function.. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
10

OPERA O
These symbols may appear on your tractor or in literature supplied with the product,, Learn and understand their meaning.
REVERSE FORWARD
OILPRESSURE
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FAST SLOW
CLUTCH LIGHTS ON LIGHTS OFF
FUEL X CHOKE MOWER. HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
'11

OPEFIA ON
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAl. AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save
this manual for' future reference,
. AMMETER
CHOKECONTROL
THROTTLECONTROL
CLUTCH/BRAKE
PEDAL
HEIGHTADJUSTMENT
KNOB
ATTACHMENT
CLUTCHSWITCH
GEARSHIFT
LEVER
LIGHT SWITCH
LIFT LEVER
PLUNGER
LIFT LEVER
HOURMETER
IGNITIONSWITCH
PARKING BRAKE
LEVER
__. RANGE SHIFT
LEVER
FIG, 6
Our tractors conform to the safety standards of the American National Standards Institute_
ATTACH MENT CLUTCH SWITCH - Used toengage mower
blades or other attachments mounted to your tractor_
LIFT LEVER- Used to raise and lower mower deck or other
attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
CHOKE CONTROL -Used when starting a cold engine
LIGHT SWITCH - Turns the headlights on and off,
THROTTLE CONTROL - Used to control engine speed.
IGNITION SWITCH - Used to start and stop the engine_
12
AMMETER- Indicates battery cha_ing (+) or discharging
GEARSHIFT LEVER - Selects the speed and direction of
tractor.
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position_
HEIGHTADJUSTMENT KNOB - Used to adjust the mower
heighL
HOURMETER -.Indicates hours of operation.
RANGE SHIFT LEVER - Allows high (H) or low (L) speed
for all forward and reverse gears..

OPERAON
...................... iluull
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your tractor isequipped with an operator presence sensing
switch_ When engine is running, any attempt by the
operator to leave the seat without first setting the pa_king
brake will shut off the engine,
° Depress clutch/brake pedal into full "BRAKE" position
and hold.
•Place parking brake lever in "ENGAGED" position and
release pressure from cfutch/brake pedal Pedal should
remain in"BRAKE" position. Make sure parking brake
will hold tractor secure.
The operation of anytractor can result in foreign objects thrown into the eyes, which can result !
!
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor !
or performing any adjustments or repairs° We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
......... ................... ,u_,,
NOTE: Under certain conditions when unit is standing idte
with the engine running, hot engine exhaust gases may
cause "browning" of grass_ To eliminate this possibility,
always stop engine when stopping tractor on grass areas,
PUSH IN TO ATTACHMENT SWITCH
THROTTLE "DISENGAGE" PULL OUT TO "ENGAGE"
CONTROL LEVER "\
CHOKE
CONTROL
PARKING BRAKE
POSITION
GEAR SHIFT
LEVER
CLUTCHIBRAKE
PEDAL "BRAKE"
POSITION ''-,
HEIGHT
"DRIVE" ADJUSTMENT
POSITION KNOB "DISENGAGED"
POSITION
FIG. 7
CAUTION; Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cold engine_
Do not use to start a warm engine.,
= To engage choke control, pull knob out Slowly push
knob in to disengage,
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
= Operating engine at less than futl throttle reduces the
battery charging rate_
o Full throttle offers the best bagging and mower perfor-
mance,
TO MOVE FORWARD AND BACKWARD (See
Fig, 7)
The direction and speed of movement iscontrolled by the
gearshift lever.
= Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position_
• Move gearshift and range shift levers to desired posi-
tion.
• Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE
STOPPING (See Fig. 7)
MOWER BLADES-
• Move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
• Depress clutch/brake pedal intofutl "BRAKE" position,,
= Move gear shift lever to neutral (N) position.,
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHIBRAKE PEDAL IS DEPRESSED.
ENGINE -
° Move throttle control to stow (.e_) position_
NOTE; Failure to move throttle control to slow (,._)
position and allowing engine to idle before stopping may
cause engine to "backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
° Never use choke to stop engine.
o
13
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 7)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.
° Turn knob clockwise (('-_) to raise cutting height,
•Turn knob counterclockwise (P-_)to lower cutting
height.
The cutting height range is approximately 1-1/4" to 4-I/2".
The heights are measured from the ground to the blade tip
with the engine not running, These heights are approxi-
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed,
o The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months_ For heaithier and better looking
lawns, mow often and after moderate growth,
For best cutting performance, grass over 6 inches in
height should be mowed twice Make the first cut
relatively high; the second to desired height,,

OPERAON
TO ADJUST GAUGE WHEELS (See Fig. 8)
Adjust gauge wheels with tractor on a flat level surface_
° Adjust mower to desired cutting height.
•Lower mower with lift control Remove retainer spring
and clevis pin which secure each gauge wheel bar'.
• Lower gauge wheels to ground° Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis piny Gauge wheels should be slightly
off the ground
Replace retainer spring into clevis pin,
FIG. 8
TO OPERATE MOWER (See Figs. 6 and 7)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine°
• Select desired height of cuL
° Lower mower with attachment lift control.
°Start mower blades by engaging attachment clutch
control.
-TO STOP MOWER BLADES - disengage attachment
clutch control_
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT SWITCH
=ULL OUT TO "ENGAGE"
/
PUSH IN TO "_-_
"DISENGAGE" .f_-,
a.H_
RUNNER
DISCHARGE
GUARD
TO OPERATE ON HILLS
!CAUTION: Do not drive up or down
hills with slopes greater' than 15°and
do not drive across any slope,
Choose the slowest speed before starting up or down
hilis_
• Avoid stopping or changing speed on hills..
• If slowing is necessary, move throttle control lever to
slower position
- If stopping is absolutely necessary, push ctutchtbrake
edal quickly to brake position and engage parking
rake.
°Move gearshift lever to 1st gear and range shift lever to
low (L) position. Be sure you have allowed room for
tractor to roll slightly as you restart movement.
• To restart movement, slowly release parking brake and
clutch/brake pedal_
Make al] turns slowly
TO TRANSPORT (See Fig. 6)
• Raise attachment lift to highest position with attach-
ment lift control.
° When pushing or towing your tractor', be sure gearshift
lever is in neutral (N) position.
•Do not push or tow tractor at more than five (5) MPH_
NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.)_
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig, 10)
•The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
° Check engine oil with tractor on level ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off,
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached Do not overfiE
° For'cofd weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibili-
ties section in this manual.
FIG. 10
-ENGINE OIL
FILL CAP/DIPSTICK
FIG. 9 14

OPERATUON
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life)., Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage, Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information.. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
&CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine,
o Depress clutch/brake pedal and set parking brake,
o Place gear shift lever in neutral (N) position.
° Move attachment clutch to "DISENGAGED" position,
o Move throttle control to fast (,_) position
o Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed..
Note: Before starting, read the warm and cold starting
procedures below,.
o Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, push choke contro! in, wait a few
minutes and try again,. If engine still does not start, pull
the choke control out and retry
WARM WEATHER STARTING (50° F and above)
o When engine starts, slowly push choke control in until
the engine begins to run smoothly_ if the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
° The attachments and ground drive can now be used. if
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above,
COLD WEATHER STARTING (50 ° F and below)
° When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowtyo This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
o The attachments can be used during the engine warm-
up period and may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See"TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
15

OPE TION
MOWING TIPS
•Tire chains cannot be used when the mower housing is
attached to tractor,,
. Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
o Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner' (See Fig. 9).
o The left hand side of mower should be used for trim-
ming,
° Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etco After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig° 11),,
• If grass is extremely tail, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.,
° Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing,.
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select _
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FIG. 11
16

CUSTOME ESPONS L ES
MAINTENANCE SCHEDULE /__, ._o_ _o_, "#" '"
FILL IN DATES /__G_._'4,0 7
AS YOU COMPLETE /__£,_j_"
REGULAR SERVtCE ,_. ,k_Y- .4'_. ._,¢.> ..4"r.-> :.,,,'r..> .,,r.. ,G,_
.................................................. ,_'_" 4.._/_£'_ SERV iC E [
f; £: e..: _ £: ¢ _ SERVlCE DATES
Check Brake Operation 6/ 6/
.....Check Tire Pressure 6/ _ .
TCheck for Loose Fasteners 6/#,4 _#47 _'
Sharpen!Replace Mower Blades 6//'4
C Lubrication chart .......... 6/ ........... 6/
t Check,,Bat!ery Level/Recharge ...... 64#6
0 Clean Battery and Terminals 6/ 6/
RCheckTransaxle Cooling 6/
Adjust Blade Bet!(s) Tension 6/5
i .....
Adjust Motion Drive Belt(s) Tension 6/s
] ............... i............. : :
.........Che,ck Engine Oil Level ._ ........ 6/
Change Eng!ne Oil ,,_. 6_1,2,3 : 6/' .....
Clean Air Filter 6/2
E
NClean Air Screen 6/2
GInspect MuffIer/Spark Arrester 6/
IReplace Oil Filler (if equipped) _/'_1.2
a clean Engine Cooling Fins ..............'........................... 6/a
Replace Spark Plug 6/ 6/
Replace Air Filter Paper Cartridge 6/2
................ = .......
Replace Fuel Filter 6/
1 - Change more often when operating under a heavy load or in high ambient Iemperatures
2 - Service mere often when operaling in dirty or dusty conditions
3 - If equipped with oil tilter, change oil every 50 hours
4 - Replace blades more often when mowing in sandy sol!
]!
5- II equippedwith adjuslable system
6 - Not required if equipped with maintenance-free battery
7 - Tighten front axle pivot bolt Io 35 {t *lbs maximum
Do not overlighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence,. To
receive fult value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments wilt need to be made periodically to
properly maintain your tractor..
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear_ A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and fast longer..
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure,
° Check for loose fasteners,
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. fF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
LUBRICATION CHART
(_TIE ROD BALL JOINTS
(_) SPINDLE ZERK _ SPINDLE ZERK (_)
®
BEARING ZERK
ENGINE (_)
(_ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
17

CUSTOME
............. ii i¸ ...................................
TRACTOR
Always observe safety rules when performing any mainte-
nance°
BRAKE OPERATION
If tractor' requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual),.
TIRES
oMaintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
°Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 12)
•Raise mower to highest position to allow access to
blades._
• Remove hex bolt, lock washer and flat washer securing
blade_
° Install new or resharpened blade with trailing edge up
towards deck as shown.
o Reassemble hex bolt, lock washer' and flat washer in
exact order as shown°
° Tighten bolt securely (30-35 Ft. Lbs.,torque).
IMPORTANT: BLADE BOLT tS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade - but ifyou
do, be sure the blade is balanced.
*A GRADE 8HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 12
RESPO ILITIES
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower' and engine.
° The bfade can be sharpened with a rite or'on a grinding
wheel, Do not attempt to sharpen while on the mower.
= To check blade balance, you will need a 5/8" diameter'
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bat-
ancer).
° Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade_ The lobes of
the center hole may appear to be centered, but are not,,
CENTER HOLE
5t8" BOLT
OR PIN
BLADE
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use, However, periodic charging of the
battery with an automotive charger will extend its life.
° Keep battery and terminals clean,
• Keep battery bolts tight,
° Keep small vent holes open.
° Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
o Remove terminal guard°
° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry_
. Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18

i_lll _ , ,i i , ii ,,11111,,,ii i rl,,rl............................................
CUSTOMER
i,ll IH'Iil I I
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
CHECK TRANSAXLE OIL LEVEL
(See Fig. 14)
o Block up rear axle securefy.
o Remove left rear wheel by removing hub bolts.
o Remove filler plug from transaxle. Oil level must be
even with plug threads. If necessary, fill with SAE 30
motor oil, API SF or SG, Replace filler plug
° Reassemble wheel to hub
o For approximate capacity see "PRODUCT SPECIFI-
CATIONS" on page 3 of this manual.
o
o
TRANSAXLE
FILLER PLUG
ESPONS LUTWES
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year°
Check the crankcase oil tevel before starting the engine
and after each eight (8) hours of continuous use,
TO CHANGE ENGINE OIL (See Fig 15)
Determine temperature range expected before oil change°
All oil must meet API service classification SF, SG, or SH
-Be sure tractor is on level surface
.Oil will drain more freeiy when warm,
° Catch oil in a suitable container_
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil
,' Remove drain piug
° After oil has drained completely, replace oil drain plug
and tighten secure[yo
° Refill engine with oil through oit fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual°
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading,, Keep oil at "FULL" line on dipstick° Tighten
cap onto the tube securely when finished_
FIG. 14
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable Replace belts if they begin to slip from wear
ENGINE
LUBRICATION
Only use high quality detergent oit rated with API service
classification S For SGo Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOStTY GRADES
i ........
,:_,-2o° oo 3o° a_o4oo _o° Boo ,oo°
TEMPERATURERANGEANTICIPATEDBEFORENEXTOILCHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30, etc.)
improves starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32"C, Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
AIR SCREEN
\
\
OIL DRAIN PLUG
ENGINE OIL
FILL CAP/DIPSTICK
FIG. 15
CLEAN AIR SCREEN (See Fig. 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. CIean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers_
'19

CUSTOME RESPON mLITmES
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other' external surfaces of the engine are
kept dean at all times°
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds_ Clean the cooling fins and external
surfaces as necessary.. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and!or cooling shrouds re-
moved will cause engine damage due to overheating_
AIR FILTER (See Fig. 16)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season° Service paper' cartridge every 100
hours of operation or'every season, whichever occurs firsL
Service air cleaner' more often under dusty conditions_
•Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
• Stide foam pre-cleaner off cartridge..
° Wash it in liquid detergent and water.
°Squeeze it dry in a clean cloth. Allow it to dry.
°Saturate it in engine oil.. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
TO SERVICE CARTRIDGE
oReplace a dirty, bent, or-damaged cartridge.
NOTE: Do not wash the paper cartridge or use pressurized
air, as this will damage the cartridge,
• Remove nut and cartridge plate.
• Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
• Check tubber seat for' damage and proper' position
around stud, Replace if necessary,.
. Reassemble air cleaner, cartridge plate, and nut.
• Reinstall air' cleaner cover and secure by tightening
knob.
CARTRIDGE
FOAM
PRE-CLEANER
RUBBER
SEAL
CARTRIDGE
PLATE "\\
ENGINE OIL FILTER
Replace the engine oilfilter every season or every other oil
change if the tractor is used more than t00 hours in one
year_
MUFFLER
Inspect and replace corroded muffler' and spark attester (if
equipped) as it could create a fire hazard an(i/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season, if fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
. With engine cool, remove filter' and plug fuel fine
sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor,
• Be sure there are no fuel line leaks and clamps are
properly positioned_
. Immediately wipe up any spilled gasoline.
CLAMP
CLAMP FUEL FILTER
FIG. 17
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
°Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water ouL Water' in engine
can result in a shortened engine life,.
FIG. 16
2O