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  9. Craftsman 917.270311 User manual

Craftsman 917.270311 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual ®
12o5HP
ELECTRIC START
38" _aOWER
5 SPEED TRANSAXLE
LAWN
Modet No.
917o270311
oSafety
o Assembly
Operation
o Maintenance
oRepair Parts
CAUTION:
Read and follow att
Safety RuJes and instructions
before operating this equip°
mento
For answers to your questions
about this product, Catl:
1o800o659_.59! 7
Se_r_ CraP_maa H_p Line
5am - 5 pro, Mort -Sat
Sears, Roebuck and Co., Hoffman Estates, _L60t. 79
Warranty ................................................. 2.
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
Maintenance.........................................17
Serviceand Adjustments......................2_
Storage.................................................27
Troubleshooting....................................28
RepairParts.........................................34
PartsOrdering.......................Back Cover
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For one (1) year from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective inmaterial oi
workmanship.
This Warranty does nolcover:
, Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
*Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
,Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructionscontained ir
the owner's manual.
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this tiding equip.,
merit proves defective in material or workmansh{p and our testing determines the bat-
tery will not hold a charge, Sears witt replace the batteq/at no charge, in-home warrant_,
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from th6
date of purchase, warranty service Is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (in-home warranty service will still be avai_-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives yoL_
specific legal fights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/8!7 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
Read, understand, and follow a_ instruc-
tions in the manual and on the machine
before starting.
oOnly altow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other peopfe
before mowing. Stop machine if anyone
enters the area.
e Never carry passengers.
Do not mow in reverse unJess absolute
ly necessary. Always look down and
behind before and white backing.
o Be aware of the mower discharge direc,
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
o Slow down before turning.
o Never leave a running machine unat-
tended. Always turnoff blades, set paris:
}rig brake, stop engine, and remove
keys before d_smounting.
oTurnoffbladeswhennotmow{ng.
Stopenginebeforeremovinggrass
catcheroruncloggingchute.
,Mow only in daylight or good artificial
_ight.
Do not operate the machine while under
the influence of alcohoJ or drugs.
o Watch for traffic when operating near or
crossing roadways.
-Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-centre} and tipover accidents, which
can result in severe injury or death. Atl
slopes requ}re extra caution. If you cannot
back up the slope or if you feet uneasy on
it, do not mow it.
DO:
Mow up and down stopes, not across.
oRemove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps, Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
- Foatow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
o Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes sEow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades
and proceed slowly straight down the
siope.
DO NOT:
oDo notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible,
Do no_mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
oDo not mow on wet grass. Reduced
traction could cause sJiding.
Do nottry to stabilize the machine by
putting your foot on the ground,
oDo not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children wilRremain where
you last saw them.
o Keep children out of the mowing area
and under the watchful care of another
responsible adult.
o Se atert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
*Never carry children. They may fainoff
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
oUse only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to coot before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fue!
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
o Keep nuts and bolts, especiaEly blade
attachment bolts, tight and keep equip-
ment in good cond}tion.
Never tamper with safety devices.
Check their proper operation regular_yo
o Keep machine free of grass, _eaves, or
other debris build-up, Clean oil or fuel
spillage. Allow machine to coot before
storing.
o Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
oNevermakeadjustmentsorrepairswith
theenginerunning.
Grasscatchercomponentsaresubject
towear,damage,anddeterioration,
whichcouldexposemovingparts or
allow objects to be thrown. Frequently
check components and replace with
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
° Never carry passengers.
o Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
-Before and when backing, look behind
and down for smalt children.
,_Look for this symbol to point out impor-
tant safety precautions, tt means CAU-
TIONH! BECOME AWAREI!! YOUR SAFE-
TY IS INVOLVED.
_,CAUTtON: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
o Check brake operation frequently.
Adjust and service as required.
@
Mow up and down slopes (15° Max), no
across.
,Remove obstacles such as rocks, tree
limbs, etc.
o Watch for holes, ruts, or bumps. Uneve_
terrain could overturn the machine. Talt
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blade_
and proceed slowly straight down the
slope.
Do notturn on slopes unless necessa_
and then, turn slowly and gradually
downhill, ff possible.
A_.WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
;_RODUCT SPECmFICATtONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
31LTYPE SAE 30 (above 32°F)
APFSF/SG/SH): SAE 5W-30
(below 32°F)
)IL CAPACITY: 3,0 P_NTS
;PARK PLUG: Champion JIgLM or
RJ19LM
GAP: .030") STD361458
VALVE iNTAKE: .005"-.00T'
CLEARANCE: F__HAUST:.009"-,011"
GROUND SPEED FORWARD:
MPH): 1ST !.0
2ND 2.1
3RD 3.1
4 TM 4,0
5 TM 5.t
REVERSE: 1.8
TIRE PRESSURE: FRONT: 14 PS!
REAR: !2 PSi
CHARGING 3AMPS BATTERY
SYSTEM: 5AMPS HEADUGHTS
BATTERY: AMPiHR: 25
MIN. CCA: 190
CASE SIZE: UIR
BLADE 8OLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of aCraftsman Tractor. it has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained technic
cians and the proper toots to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor property. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details,
CUSTOMER RESPONS_BtLOTJES
o Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor,
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar taws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
Parts Bag contents shown full size
(1) Large Flat Washer
(2) Sheet
Meta_
Screws
#10-16 x !/2
{1) Locknut
3/8-24
(1) Knob
(t) Washer
t7/32 ×t-3/16 x 12 Gauge
(1) Shoulder
Bolt 5/16-18
(2) Hex Bolts t/4-20 x 3/4
d_/_ (2) Washers
9/32 ×5/8 ×t6 Gauge
(2)Lock
Washers t/4
(2) Hex
Nuts
1/4_20
6
Parts packed separately in car_on
Seat
Video
Cassette
Steering
Wheel
Steering
Manual Boot
1
i
If
l
!
• t
Parts Bag
Parts Bag contents not shown full size
Slope Sheet Steering
Bushing
Steering
Wheei
insert
(2) Keys
/
[_TT_ Steering Wheel
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractc
all parts and hardware you assemble must be tightened securety. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin,
TOOLS REQUaRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9116" wrench (2) 7/18" wrenches
(2) 112"wrench (t) Pliers
(1) Utility knife (1) Tire pressure
(I) 5t16" wrench gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
Cut, from top to bottom, along lines on
_,_four comers of shipping carton, and
tay panels fiat.
*Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKiD
ATTACH STEeRiNG WHEEL
Slide the steering bushing over the
steering shaft.
o Raise steering shaft forward unti! screw
holes in dash line up with steering bush-
ing. install two (2) sheet metal screws
and tighten securely.
_- Position steering boot over steering
shaft.
Place tabs of steering boot over tab
s_otsin dash and push down to secure.
Slide steering wheel adapter onto upper
steering shaft.
oPosition front wheels of the tractor so
they are pointing straight forward.
oPosition steering wheel so cross bars
are horizontal (left to right) and slide
onto adapter.
oAssembie large flat washer and 3/8-24
locknut and tighten securely.
Snap steering whee_ insert into center
of steering wheel.
o Remove protective materials from trace,
tor hood and grill.
flMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKiD (See
insert
._ 3!8-24 Locknut
Steering Wheet _ Bushing
Adapter __ Tabs
Steenng _LL_b
Boot _-_
Steering Shaft
(Assembly
Position)
Steering Shaft _._
(Shipping
Position) ......... :,Tab Slot
Operation section for _locatlon and
function of controls)
r_ .... lever p,u,,_, ,_,,_raise attac_
ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
oPlace gearshift lever in neutral (N) posi
tion.
o Roll tractor forward off skid.
o Remove banding holding discharge
guard up against tractor.
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
_CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery, re-
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con-
nected first to prevent sparking from acci-
denta_ grounding.
,Remove cardboard packing from seat
pan and lift seat pan to raised position.
o Open battery box door and remove pro-
tective plastic.
o Remove terminal protective caps and
discard.
o if this battery is put into service after
month and year indicated on label (label
Jocated between terminals) charge bat-
tery for minimum of one hour at 6-10
amps.
.First connect RED battery cable to posF
rive (+) terminal with hex bolt, flat wash-
er, lock washer and hex nut as shown.
Tighten securely.
,Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and he×
nut. Tighten securely.
o Close battery box door. Open battery
box door for:
,Inspection for secure connections
(to tighten hardware).
oinspection for corrosion.
Testing battery.
Jumping (if required).
oPeriodic charging.
Positive Discard Terminal
(Red) Cable Proctective Caps
\ Lock Washer
Fiat Washer
Hex He× Bolt
Negative
(Black)
_NSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
PLaceseat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat
washer Ioosety, Do not tighten.
o Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal aHthe way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob
securely. Seat
Seat Pan _
Shoutder_
Bolt
_ "- FlatWasher
Adjustment Knob
Bakery
Door
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manua!.
CHECK FOR PROPER POSiTiON OF
ALL B_LTS
See the figures that are shown for replec o
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual Verify that the belts are rout-
ed correctly.
CHECK BRAK_ SYSTEM
After you learn how to operate your traco
tot, check to see that the brake is properJy
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual,
JCHECKLtST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
J All assembly instructions have been
compfeted.
JNo remaining toose pa_s in carton.
/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
JSeat is adjusted comfortably and
tightened securely.
/ All tires are property inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
_/ Be sure mower deck is propedy teveie_
side-to-side/fronFto-rear for beet
cutting results. (Tires must be properJy
inflated for leveling).
#" Check mower and drive belts, Be sure
they are routed properly around pul]ey_
and inside aHbeit keepers,
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
_/ Engine oil is at proper _eveL
JFuel tank is filled with fresh, clean,
regular unleaded gasoline.
#" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
_" Be sure brake system is in safe
operating condition.
t0