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  9. Craftsman 917.271063 User manual

Craftsman 917.271063 User manual

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Owner's Manual
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271063
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about thisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line
5am- 5 pm, Mon- Sat
Seam, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 10
Maint_n._,r_.e,,_S.(;:.bedu!e....................... 17
Service and Adjustments .................... :
Storage ............................................... :
Troubleshooting ................................. ',
Repair Parts ........................................ :
Parts Ordering ..................... Back Co'_.
{,
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective i_
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warrant_
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nail:
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, dama(
caused by towing objects beyond the capability of the riding equipment, impactinc
objects that bend the frame or crankshaft, or over speeding the engine.
•Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammabl_
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of i'
purchase date.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines t
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charg
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOt
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights wh
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to
operate the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
•Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
•Slow down before turning.
•Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or
drugs.
•Watch for traffic when operating near
or crossing roadways.
•Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
•Do notturn on slopes unless neces-
sary, and then, turn slowly and
gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
3
• Keep children out of the mowing area
and under the watchful care of
another responsible adult.
•Be alert and turn machine off if
children enter the area.
• Before and when backing, look
behind and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching
blind corners, shrubs, trees, or other
objects that may obscure vision.
SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water
heater.
• Never run amachine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly
• Keep machine free of grass, leaves, o_
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subjecl
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them
• Check brake operation frequently. Ad-
just and service as required.
• Be sure the area is clear of other • Remove obstacles such as rocks, tree
people before mowing. Stop machine
if anyone enters the area.
•Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if
children enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15 ° Max),
not across. 4
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obsta-
cles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shill
while on the slope.
• Avoid starting or stopping on a slope. I
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and
gradually downhill, if possible.
_nLOOk,for this symbolto.pointo_ impor-
t saretyprecautions,hmeans L;AU-
TION!!! BECOME AWARE!!! YOUR
SAFETY IS INVOLVED.
d_eCA.UTION: In order to prevent acci-
ntal starting wnen setting up, trans-
porting, adjusting or making repairs al-
ways disconnect spark plug wire and
place wire where it cannot contact spark
plug.
ACAUTION: Do not coast down a hill in
neutral, you may lose control of the trac-
tor.
ACAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest pos-
sible speed when on a slope. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac-
tor.
AWARNING: The engine exhaust from
this product contains chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
_)ILTYPE SAE 10W30 (ABOVE
32°F)
API-SF/SG/SH): SAE 5W-30 (BELOW
32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .030")
GROUND SPEED FORWARD:5.5
(MPH): REVERSE: 2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING 3 AMPS BATI'ERY
;YSTEM: 5 AMPS HEADLIGHTS
BA'[-I-ERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1 R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your pur-
chase of a Craftsman Tractor. It has
been designed, engineered and
manufactured to give you the best
possible dependability and perfor-
mance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Sears Repair Agreement is available
on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
,Follow a regular schedule in maintain-
ing, caring for and using your tractor.
° Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
AWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush°
covered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the opera-
tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual).
5
Steering
Wheel Insert
C)
(1) Hex Bolt
3/8-16 x 1
Steering
Boot
Steering Wheel
(1) Large Flat Washer
(1) Lock
washer 3/8 (1) Hex Bolt
5/16-18 x 1-1/4
(1) Locknut
5/16-18
Steering
,_, Wheel Adapter
E?
Steering
Extension
Shaft
O
Seat
(1)Washer
@ 17/32 x 1-3/16 x12
Gauge
_(1) Knob
_) Shoulder
olt 5/16-18
Slope Sheet
Keys F-1
"-t
Video Cassette
6
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
_ Insert
_-------3/8 Hex Bolt
_,----.---3/8 Lock Washer
Large Flat
Washer
/_ g Boot
Steering Wheel .Tabs
Shaft
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts
and parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Remove mower and packing materi-
als.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
• Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steerng wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
•Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lift seat pan to raised postion and
open battery box door.
•If this battery is put into service after
month and year indicated on label (la-
bel located between terminals) charge
battery for minimum of one hour at 6-
10 amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for
charging structions.)
7
Label
Battery
Door
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment
knob securely.
Seat
Shoulder Seat Pan
Bolt
Flat Washer
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
clutch/brake pedal.
•Place freewheel control in freewheel-
ing position to disengage transmission
(See "TO TRANSPORT" in the Opera-
tion section of this manual).
•Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
AWARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Place freewheel control in "transmis-
sion engaged" position.
•Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
• Place motion control lever in neutral
(N) position.
•Press lift lever plunger and raise
attachment lift lever to its highest
position.
•Start the engine. After engine has
started, move throttle control to idle
position.
•Release parking brake.
•Slowly move the motion control lever
forward and slowly drive tractor off
skid.
•Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
•Turn ignition key to "OFF" position.
Continue with the instructions that follow.
8
INSTALL MULCHER PLATE
(If previously removed)
•Raise and hold deflector shield in
upright position.
•Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
mower deck.
ACAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate and
allow it to rest on plate while in opera-
tion. Mulcher
Defh Plate
Shield
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flared at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECKDECKLEVELNESS
For best cutting results, mower housing
should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown tor
replacing motion and mower blade drive Q
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
I/ CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you re-
ceive the best performance and satisfac-
tion from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1hour at 6
amps).
,/Seat is adjusted comfortably and tight-
ened securely.
#' All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
•/Be sure mower deck is properly lev-
eled side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
,/Check mower and drive belts. Be sure
they are muted properly around pul-
leys and inside all belt keepers.
•/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following im-
portant items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
•/Be sure brake system is in safe oper-
ating condition.
/It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Op-
eration section of this manual).
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEO==NG,NEOFEO'LPRESSOREL,G=TSONOVI,_Mp I
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
r '1 RNHL
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
IGNITION AI-rACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
10