Craftsman 917.271744 User manual

Owner's Manual
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271744
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Foranswers to yourquestions
about thisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pro, Mon -Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

Warrant/ ............................................... 2
Safety Nules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance ....................................... 18
Maintenance Schedule ...................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED "I'WOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
•Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuet determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
•Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAYWARRANTY ON BA3-I-ERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

IMPORTANT: Th s cult ng machine s capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
•Road, understand, and follow all
instructionsin the manual and on the
machine before starting.
•Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
•Clear the area of objects such as rooks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload-
ing the machine into a trailer or truck.
•Data indicatesthat operators, age 60
years and above, are involvedin a large
pementage of riding mower-related
injudes. These operators should evaluate
their ability to operate the ridingmower
safely enough to protect themselves and
othersfrom sedous injury.
•Keep machinefree of grass, leaves or
other debds build-upwhich can touch
hot exhaust /engine partsand bum. Do
notallow the mower deck to plow leaves
or other debds whichsan cause build-up
to occur.Clean any oil or fuel
spillage before operatingor storing the
machine. Allow machine to cool before
storage. 3
II, SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can
resultin severe in ury or death. AIrstopes
requireextra caution, fyou cannot back up
the slope or if youfeel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Taftgrass can hide ob-
stacles.
• Use slow speed. Choose alow gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen*
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhil{,if possible.
•Donotmowneardrop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground,
•Do notuse grass catcher on steep
slopes.

Ill. CHILDREN
Tragic accidents can occur ifthe operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
usa extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15°Max),
notacross.
• Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4

•Use slow speed. Choose alow gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!I BECOMEALERTt!! YOUR
SAFETY ISINVOLVED.
• 1=CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. "nres can lose traction with
the ground and cause you to lose control
of your tractor.
_I_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_iI,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5

PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 30 (ABOVE 32°F
(API-SF-SJ): SAE 5W-30
(BELOW 32°F)
OILCAPAClTY: 3.0 PINTS
=PARKPLUG: CHAMPION RC12YC
3AP: .030")
3ROUND SPEED FORWARD:5.2
IMPH): REVERSE: 2.7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
;HARGtNG 3AMPS BA'I-FERY
_YSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE: U1 R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of anew tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow aregular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under "Mainte-
nance" and "Storage" sectionsof this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (ifany). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal tawsapply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

Steering
Wheel Insert
1) Hex Bolt
3/8-16 x 1
Steering
Boot
Steering Wheel
(1) Locknut
5/18-18
,_ Steedng
Wheel Adapter
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
Steering
Extension
Shaft
Seat
(_Washer
17/32 x1-3/16 x12
Gauge
_(1) Knob
For Future Use
Slope Sheet
Keys
Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) "rite pressure gauge
When rightor left hand is mentioned in
this manual, it means, from your pointof
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines
on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parls
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
A'I-rACH STEERING WHEEL
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective matedals from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install5/16 hex bolt and locknut.
Tighten securely.
IMPORTANT: "tightenbolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter
onto steering shaft extension.
5. Positionsteedng wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Slots
HOW TO SET UP YOUR TRACTOR
CHECK BAI-rERY
1. Liftseat pan to raised position and
open battery box door.
NOTE: Ifthis battery is putintoservice
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
areps. (See "BA-FrERY" in Maintenance
section ofthis manual for charging
instructions).
8

Batte_
Door
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat totractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positionedover large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
SeatPan _ulder
Flat Wash__
AdjustmentKnol _'_
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_iL WARNING: Before starting, read,
understand and follow a[I instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11.Turn ignition key to "OFF" position.
Continue with the instructions that follow.

INSTALL MULCHER PLATE
(if previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Mutcher
Deflecto Plate
Shield
Latch
,_ CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower isnow ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correcttire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual,
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be properly leveled, See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify thatthe
belts are routed correctly, 10
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual
_CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
,/ All assembly instructionshave been
completed.
/No remaining loose parts in carton,
,/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,,I Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
,/Before drivingtractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiarwith all controls -their
location and function. Operate them
before you start the engine.
#" Be sure brake system isin safe operat-
ing condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
A
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARN]NG /
ERG,REOHERaINEOFFO,LPRESSOeEMGHTSO.O%_.P
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
_r_R NHL
ATTACHMENT REVERSE NEUTRAL HLGH LOW pARKING BRAKE
CLUTCH ENGAGED
ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AN_) FEET AWAY
11
FREE WHEEL
(Automatic Mode_s only)

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition Switch
Clutch
Light Switch
uft
Lever
Ammeter ...... .Plunger
Throttle/Choke Attachment
Control Lift Lever
Clutch/Brake Height
Pedal Adjustment
Indicator
Freewheel
Control ParkingBrake Lever
Motion Control
Lever
Our tractorsconformtothe safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL -Used for
declutchingand braking the tractor end
starting the engine.
MOTION CONTROL LEVER -Selects the
speed and direction of tractor,
IGNITION SWITCH - Used forstarting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH -Turns the headlightson
and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used
for starting and controllingengine speed,
FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowlytowingthe tractor with the
engine off.
12

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running,any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
AttachmentClutchLever ignition
"Engaged"Posi_ /Key
"",._( J//_ /"Disengaged"
Position
.
Chol_e-_ I :'- _ Parking
Clutch/ _. ";."_ '__::__--_ Position
.Dise_g_%_C_Me( ticrnControl
Position Position
STOPPING
MOWER BLADES -
•To stop mower blades,move attach-
ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
•Move throttlecontrol to slow position.
NOTE: Failure to move throttlecontrol to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
•Turn ignitionkey to "OFF' positionand
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
CAUTION: Always stoptractor
completely, as described above, before
leaving the operator's position;to empty
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACK_NARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13

• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See 'q'O ADJUST MOWER CUTTING
HEIGHT' in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
GaugeWheel _ _ _'_
Mounting
Bracket
318-16
3/8 _Bolt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine runningand the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut,
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
,_Ik.CAUTION: Do notoperate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachemnt
Clutch Lever
"Engaged" High
Position ; Position
Position
Position Deflector
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Slowly move motion control lever to
slowest setting.
•Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor,be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment Liftto highest
position with attachment liftcontrol.
2. Pull freewheel control out and into the
slot and release so it is held in the
disengaged position.
•Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
14

NOTE: To protect hood from damage
when transportingyour tractor on a truck
or atrailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER A'I-rACH-
MENTS
Tow onlythe attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of aload, while on aslope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight,wait for afew seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART' inthe Mainte-
nance section ofthis manual).
• To change engine oil, see the Mainte-
nance sectionin this manual.
ADD GASOLINE
•Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_, CAUTION: Fillto bottomof gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out offuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutchto "DISEN-
GAGED" position.
5. Move throttle control tochoke position.
NOTE: Before starting,read the warm
and cold starting procedures below.
6. Insert key intoignitionand turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuouslyfor
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttlecontrol
to fast position,wait a few minutes and
try again. If engine stilldoes not start,
move the throttlecontrolback to the
choke positionand retry.
15

WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
7. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used
during the engine warm-up period after
the transmission has been warmed up.
NOTE; If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
CAUTION; Never engage or disengage
freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, itis recommended that the
transmissionbe purged before operating
tractorfor the first time.This procedurewig
remove anytrapped air insidethe trans-
missionwhich may have developed dudng
shippingof your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it shouldbe purged after reinstatla-
tionbefore operatingthe tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position(See "TO TRANSPORT" in
this section of manual).
3. Sittingin the tractor seat, start engine.
After the engine is running, move
throttlecontrol toslow position.With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motioncontrol lever to full
forward positionand hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3)
times.
NOTE: Duringthis procedurethere will
be no movement ofdrive wheels. The air
is being removed from hydraulicdrive
system.
5. Move motioncontrol lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" inthis
section of manual).
7. Sitting in the tractor seat, start
engine. After the engine is running,
move throttlecontrolto half (1/2)
speed. With motion control lever in
neutral (N) position, slowly disen-
gage clutch/brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position.After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motioncontrol lever three (3)
times.
Your tractor is now purged and now
ready for normal operation.
16

MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the rightof the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the rightso that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
•If grass isextremely tall, itshould be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recurringaction of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
•For best results,adjust the mower
cuttingheight so that the mower cuts off
onlythe top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar tothe first cut path.
• Change your cutting pattern from week
toweek. Mow northto south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
17

GENERALRECOMMENDATIONS
Thewarrantyonthistractordoesnot
coveritemsthathavebeen subjected to
operatorabuse or negligence. To receive
full value from the warranty,operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments sectionof this manual should
be checked at least once each season.
• Once ayear you should replace the
spark plug, clean or replace air filter,
and check blades and beltsfor wear, A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper opera-
tion.
5. Check for loose fasteners.
LUBRICATION CHART
Zerk Zerk
(_Front Wheel
Beadng Bearing Zerk
Zerk
! =
L
(_SAE 30 or 10w30 MOTOR OIL
_)REFERTO Maintenance "ENGINE" SEC]3ON
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants win attract
dust and dirtthat will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only adry,
powdered graphite type lubricant
sparingly.
18

TRACTOR
Alwaysobservesafetyrules when
performing any maintenance.
BRAKE OPERATION
Iftractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See 'q'O ADJUST BRAKE" in
the Service and Adjustments section of
this manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section ofthis manual).
•Keep tires free of gasoline, oil,or
insect control chemicals which can
harm rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. 33re sealant also
prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does notfunctionas described,
repair the problem immediately.
•The engine should not start unless the
brake pedal is fullydepressed and
attachement clutch control is in the
disengaged position,
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is runningand the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Rep]ace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT; To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Trailing EdgeUp Mandrel Assembly
Blade Center
Hole
Flat Washer
_P-_-HexBolt (Gradei_
*A Grade 8 heattreatedbolt canbe identified
bysix lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and ho]d
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Blade
5/8"Boltor
Center Hole
BATTERY
Yourtractor has a battery chargingsystem
which issufficientfor normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
19

•Keep battery and terminals clean.
•Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1hour.
NOTE: The odginal equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA'I-rERYAND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATi'ERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deteriorationand wear
after 100 hours of operation and replaca if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission
while engine is runningor while the
transmission is hot. Toprevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass
clippingsand other matedais. To
prevent damage to coals, do not use
compressed air or high pressure sprayer
to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require corvicing,
contact your nearest authodzed service
center/department.
ENGINE
LUBRICATION
Only use high qualitydetergentoil rated
with API service classificationSF-SJ.
Select the oil'sSAE viscosity grade
according to your expected operating
temperature.
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve startingin cold
weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
•Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Closed J
and
Locked-_
P_iU_
Yellow :':
Cap
OilDrain Valve
3. Unlock drain valve by pushing inward
slightlyand turning countemlockwico.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and leck the drain valve by pushing
inward and turning clockwiseuntil the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto to the end of the drain valve.
20