Craftsman 917.271832 User manual

Owner's Manual
21.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271832
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon _Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
visit our Craftsman website: www.sears.com/craftsman

Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
Maintenance ....................................... 19
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting .................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of pumhase, if this Craftsman Riding Equipment is
maintained, lubdcated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman dding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this productis in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electricaland mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commemial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATI'ERY
For ninety (90) days from date of purchase, if any battery includedwith this riding
equipment proves defective in matedal or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
rant'/service is available free of charge by returning your Craftsman dding equipment
to your nearest Sears Service Center, In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

IMPORTANT: This cutting machine iscapable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould resultin
serious injury or death.
I. GENERAL OPERATION
• Read, understand,and follow all
instructions inthe manual and on the
machine beforestarting.
• Only allow responsibleadults,who are
familiar withthe instructions,to operate
the machine.
•Clear the area of objects suchas rocks,
toys,wire, etc., whichcould be picked
up and thrownby the blade.
•Be sure the area isclear of otherpeople
before mowing. Stop machine if anyone
enters the area.
•Never carry passengerS.
•Do notmow in reverse unlessabsolutely
necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
directionand do not point itat anyone.
Do not operate the mower withouteither
the entire grass catcher or the guard in
placa.
• Slow down before turning.
•Never leave arunning machine
unattended. Arways turn off blades, set
parking brake, stop engine, end remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence ofalcohol or drugs.
•Watch for trafficwhen operatingnear or
crossing roadways,
•Use extra care when loading or unload-
ing the machine intoa traileror truck.
•Data indicatesthat operators, age 60
years and above, are involvedin a large
percentage of riding mower-related
injuries. These operatorsshould
evaluate their abilityto operate the riding
mower safelyenough to protect them-
selvesand others from serious injury.
•Keep machinefree of grass, leaves or
other debris build-up which can touch
hotexhaust / engine parts and bum. Do
not allowthe mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are amajorfactor related to loss-of-
controland tipoveraccidents,whichcan re-
sult in severe inury or death. AJlstopes
requ re extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
•Mow up and down slopes,not across.
•Remove obstaclessuch as rocks,tree
limbs,etc.
Watch for holes, ruts,or bumps. Uneven
terrain couldovertum the machine. Taft
grass can hide obstacles.
Use slow speed. Choose alow gear so
that you wirrnot have to stop or shift
whire on the slope.
Follow the manufacturer'srecommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid startingor stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straightdown the
slope.
DO NOT:
•Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drep-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilizethe machine by
puttingyourfoot on the ground.
• Do notuse grass catcher on steep
slopes.
3

III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carP/children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV, SERVICE
•Usa extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use onlyan approved container,
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
notsmoke,
- Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
•Keep machinefree of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairswith
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15 ° Max),
not across.
•Remove obstacles such as recks, tree
limbs,etc.
•Watch forholes, ruts, or bumps.
Uneven terrain could overturnthe
machine. Tall grass can hide obstacles.

"Usa slow speed. Choose alow gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• DO not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
,_Look for this symbol to point out
important safety precautions. It means
CAUTION.q BECOMEALERTfl! YOUR
SAFETY ISINVOLVED.
_CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_b CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_, CAUTION: Tow onlythe attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate onlyat the lowest
possiblespeed when on a slope. Too
heavy of aload. while on a slope, is
dangerous. "firescan lose traction with
the ground and cause you to lose control
of your tractor.
_ILWARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5

PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 30 (ABOVE 32°F
(API+SF-SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ19LM
IGAP:.030") OR JtgLM
GROUND SPEED FORWARD:
(MPH): 1sT 1.2
2"o 1,5
3m° 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1,5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3AMPS BATTERY
SYSTEM: 5AMPS HEADLIGHTS
BA'I-[ERY: AMP/HR: 30
MIN, CCA: 240
CASE SIZE: U1 R
3LADE BOLT 27-35 F'£ LBS,
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you
the best possible dependability and
pedormance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retainthis manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY
RULES".Repair AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store
for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and usingyour tractor.
•Follow the instructionsunder "Mainte-
nance" and "Storage" sectionsof this
owner's manual.
_I, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass+covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). Ifa spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similarlaws. Federal
laws apply on federal lands. A Spark
arrester for the muffler is available
through your nearest Sears service center
(See REPAIR PARTS section of this
manual).

Steering Wheel
_,,_ ___..__n_o. _ '_,°;x_,'t
(1) Large Flat Washer
(1)HexBe,t_5/16-18x1-I/4 (1)Locknut 5/16-18_ (1)Lockwasher 3/8 M
IIIlilllll _, SteeringJl
IIIIIIIIll Steering Wheel _^ E._nsion II
, , Adapter _Sle_tg _)nan IO j
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Keys
€(2) Keys
For Future Use
Slope Sheet
Video Casseffe
7

Your new tractor has been assembled at the factorywith exception ofthose parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier, Standard wrench sizes you need
are listed below,
(1) 9/16" wrench (2) 1/2" wrench
(1) Utility knife (1) Pliers
(1) "13repressure gauge
When right or left hand is mentioned in
this manual, it means, from your pointof
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels fiat.
3. Check for any additional loose parts
or cartons and remove.
BEFOREREMOVING TRACTOR
FROM SKID
A'FI'ACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
SOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: "nghtenbelt and nut
securelyto 18-22 ft. Ibs.torque.
2. Place tabs of staedng boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Positionsteering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large fiat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and gritt.
IMPORTANT: Check for and remove any
staples in skidthat may puncturetires
where tractor is to rolloff skid.
HOWTO SET UPYOUR TRACTOR
CHECK BATrERY
1. Lift hood to raised position.
NOTE: Itthis battery isput intoservice
after month and year indicated on label
(label located between terminals) charge
batteryfor minimum of one hour at 6-10
amps. (Sea =BATrERY" in Maintenance
section of this manual for charging
instructions).
8

..,, ,Label
INSTALL SEAT
Adjust seat before tighteningadjustment
knob.
1, Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor,
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
SeatPan_ o,d°r
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press liftlever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward oft skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
A.WARNING: Before starting read
understand and fo ow a nstructons n
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
t. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to tst gear.
8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.

INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4, Hook rear latch intohole on back of
mower deck.
_II,CAUTION: Do notremove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to reston plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
asafe place.Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Deflector
Shield "_ Mulcher
Latch
Hooks
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is importantfor best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be properlyleveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments sectionof this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figuresthat are shown for
reptacing motion and mower blade drive
belts in the Service and Adjustments
sectionof this manual. Vedfy that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
10

V'CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
/Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properlyinflated
for JeveJing).
,/Check mower end drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
,/Engine oil is at proper level.
,/Fuel tank isfilled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls- their
location and function. Operate them
before you start the engine.
/" Be sure brake system is in safe operat-
ing condition.
11

These symbolsmay appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING /
ENO,NEONENG,NEOFFO,LPRESSOREL,O._SONO%_.P ]_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING SRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
A'rFACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS ANO FEET AWAY FREE WHEEL
(AutOma6cModels¢_ly)
12

KNOWYOURTRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING
YOURTRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsof
variouscontrolsandadjustments.Savethismanualfor futurereference,
Attachment Li_:_t
Clutch Lever Ignition Switch
Ammeter Switch
Choke Control Lift Lever
Plunger
Throttle
Control _
Clutch/
Brake
Pedal
Attachment
Lift Lever
Height
Indicator
Parking Brake
Gearshift
Lever
Our tractorsconform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlightson
and off.
THROI-I'LE CONTROL: Used forstarting
and controlling engine speed.
CHOKE CONTROL: Used when starting
acold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal intothe brake position.
GEARSHIFT LEVER: Selects the speed
and directionof tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
13

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat withoutfirst setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
=BRAKE" positionand hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in =BRAKE"
position. Make sure parking brake will
hold tractor secure.
The operation of any tractor can result in foreign objects thrown intothe |
eyes, which can result in severe eye damage. Always wear safety I
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles, or standard safety glasses.
Choke Attachment Clutch Lever
Control "Engaged" Position
Throttle _
Control \ ,Position
Parking Brake
Pedal Position
Position
Gearshift
Lever
"Disengaged" "Brake"
Position Position
STOPPING
MOWER BLADES -
• To stop mower blades,move attachment
clutchlever to "DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal intofull "BRAKE" position.
•Move gearshift lever to neutral (N)
position.
ENGINE-
•Move throttle control to slow position.
NOTE: Failure to move throttlecontrol to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignitionkey to"OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,_CAUTION: Alwaysstop tractor
completely, as described above, before
leavingthe operator's position;to empty
grass catcher,etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttleoffers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke controlwhenever you are
startinga cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlledby the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractorto a complete
stop before shittingor changing gears.
Failure to do so willshorten the usefullife
ofyour transaxle.
14

TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment liftlever
determines the cutting height.
•Grasp liftlever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heightsare
measured from the groundto the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cuffing performance, grass
over 6 inches in height should be
mowed twice, Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position, Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-rlNG
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightlyoff the
ground. Install gauge wheel in
appropriate hole with shoulder belt, 3/
8 washer, and 3/8÷16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel "_
Bracket
3/8-16 Locknut-
3/8
Gauge Wheel
;houlder
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES °
disengage attachment clutch control
,_CAUTION: Do notoperate the mower
withouteither the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch AttachmentLiftLever
Lever "Engaged"_ HighPosition
Position_::
"Disengaged"--/_----_ _'_1 )/_._ Low
Position ___ ./__,_/"-_ Position
'_ Dleifel;dCtor
TO OPERATE ON HILLS
_CAUTION: Do notdrive up or down
hills with slopes greater than 15° and do
not drive across any slope. A slope guide
at the back of your manual is providedfor
your use.
•Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
*If slowing is necessary, move throttle
control lever to slower position.
•If stoppingis absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to rollslightlyas you restart movement.
•To restart movement, slowlyrelease
parking brake and clutch/brake pedal.
•Make all turns slowly.
15

TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: Toprotect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATrACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. 33ras can lose traction with
the ground and cause you to lose control
ofyourtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory,already filled
with summer weight oil
1. Check engine oil with tractor on level
ground.
2. Remove oil flU cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight,wait for a few seconds,
remove and read oil level, If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change o_1tor easier starting(See "OIL
VISCOSITY CHART" in the Mainte-
nance sectionof this manual).
•To change engine oil, see the Mainte-
nance sectionin this manual.
ADD GASOLINE
•Fillfuel tank. Usa fresh, clean, regular
unleaded gasoline with aminimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oitwith gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_i,WARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drainthe gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use freshfuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
• I,CAUTION: Fillto bottomof gas tank
fillerneck. Do not overfill.Wipe off any
spilled oil or fuel Do notstore, spiltor use
gasoline near an open flame,
16

TO START ENGINE
Wbensta,'_rotbeer_ne fortbefirst_meorif
•eengineI-msrun outoffuel,il wgltakeexlra
crankingtimeto movefuelfromthetank tothe
engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutraJ(N)
position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttlecontrolto fast position
5. Pullchoke controlout for a cold
engine start attempt. For a warm
engine start attempt the choke control
may notbe needed.
NOTE: Beforestarting,readthewarmand
co!d starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine stilldoes not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50°Fand
above)
7. When engine starts, slowly push
choke control in untilthe engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control outslightlyfor afew seconds
and then continue to push the control
in slowly.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING(50° Fand
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
•The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
17

MOWING TIPS
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this
manual.
•The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the rightof the machine.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
•When mowing large areas, start by
turning to the rightso that clippings will
discharge away from shrubs, fences,
driveways, etc. Afterone ortwo
rounds,
mow in the opposite direction making
left hand turns untilfinished
•If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
•Do notmow grass when itis wet. Wet
grass wig plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing toassure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the qualityof cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For bestperformance,
keep mower housingfree of built-upgrass
and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as theyfall
onto the lawn they will disperse intothe
grass and not be noticed. Also,the
mulched grass will biodegrade quickly
to provide nutrients forthe lawn.
Always mulchwith your highest engine
(blade) speed as this will providethe
best recuttingaction ofthe blades.
•Avoid cuttingyour lawn when it is wet.
Wet grass tends to form clumps and
interfereswith the mulchingaction. The
best time to mow your lawn is the eady
afternoon. At thistime the grass has
dried and the newlycut area will notbe
exposed tothe direct sun.
•For best results, adjust the mower
cuttingheightso that the mower cuts off
onlythe top one-thirdof the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
larto the first cut path.
•Change your cuttingpattern fromweek
to week. Mow north tosouth one week
then change to east to west the next
week. This will help prevent matting
and grainingof the lawn.
Max 1/3
18

_. I_n_lp_ed_ _i a_,, ch_ _e_ir/SOI_XNt 7. Ti_d'q)qh'_ntL_depl'.'__OX_ 3__.4_a.rn_
GENERAL RECOMMENDATIONS
The warranty onthis tractordoes not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty,operatormust maintain
tractor as instructedin thismanual.
Some adjustments willneed to be made
periodically to properly maintain your
tractor.
All adjustmentsin the Serviceand
Adjustmentssection of this manual should
be checkedat least once each season.
• Once ayear you should replace the
spark plug, clean or replace air filter, and
check blades and beltsfor wear. A new
spark plugand clean air filter assure
proper air-fuel mixture and help your
engine runbetter and last longer.
BEFORE EACH USE
t. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle
Zork Zerk
Front
Wheel Wheer
Beadng Bearing
Zerk Zork
Gearshift
_---' "---* Pivots
@SAE 30 or tow30 motor oil
@General Purpose Grease
@Refer to Maintenance "ENGINE"
Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscouslubricants will attract
dust and did that will shorten the lifeof the
self-lubricatingbearings. If you feel they
must be lubricated, use only a dry,pow-
dered graphite type lubricant sparingly.
19

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
Ittractor requires more than six (6) feet
stoppingdistance at high speed in
highestgear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. "13resealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
•The engine should not start unless the
brake pedal is fully depressed and
attachment clutchcontrol is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat withoutfirst setting the parking
brake should shut off the engine,
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailingedge up towards deck as
shown. 20
IMPORTANT: To ensure proper assembly,
center hole in blade must alignwith star
on mandrel assembly.
4. Reassemble hex belt, lock washer and
flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade belt isgrade 8 heat
treated,
TrailingEdaeUp MandrelAssembly
"_. BladeCenter _.-._L
3_'-Hex Bolt(Grade8)°
*AGrade8 heattreatedboltcanbe identified
bysixlines onthebolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a grindingwheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using acone bal-
ancer, follow the instructionssupplied
with balancer.)
NOTE: Do notuse a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded portion
of the steel belt or pin and holdthe bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" lade
or Pin _/
CenterHole