Craftsman EZ3 917.251493 User manual

• ®
EL 917.251493 OWNER'S MANUAL
oAssembly
oOperation
o Customer Responsibilities
oService and Adjustments
oRepair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659_5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE 1SCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT fN SERIOUS INJURY OR DEATH.
i, GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting
• Only allow responsibie adults, who are familiar with the
instructions, to operate the machine
• Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade.
•Be sure the area isclear of other people before mowing., Stop
machine if anyone enters the area.,
• Never carry passengers.
° Do not mow in reverse unless absolutely necessary. Afways
look down and behind before and while backing
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
° Slow down before turning
• Never leave a running machine unattended_ Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
° Turn off blades when not mowing
• Stop engine before removing grass catcher or unclogging
chute
• Mow onty in daylight or good artificial light
•Do not operate the machine while under the influence of
alcohol or drugs
•Watch for traffic when operating near or crossing roadways
•Use extra care when loading or unloading the machine into
atrailer or truck
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injuryor death.
All slopes require extra caution, ff you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles,
°Use slow speed. Choose a low gear so that you will not have
to stop or'shift while on the slope.
• Follow the manufactqrer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments
These can change the stability of the machine.
°Keep all movement on the slopes sfowand gradual Do not
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope., if tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•Do not turnon slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
=Do not mow near' drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass° Reduced traction could cause
sliding.
•Do not try to stabilize the machine by putting your foot on the
ground,.
•Do not use grass catcher on steep slopes_
2
!11. CHILDREN
Tragic accidents can occur if the operator is not aiert to the
presence of children_ Children are often attracted to the
machine and the mowing activity., Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsibte adutt.
• Be alert and turn machine off if children enter the area,
° Before and when backing, look behind and down for small
children
° Never carP:/children They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
•Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision
IV.
o
o
°
°
°
°
SERVICE
Use extra care in handling gasoline and other fuels They are
flammable and vapors are explosive
Use only an approved container
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke
Never' refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper' with safety devices_ Check their proper
operation regularly
Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel sp[tlage Mow machine to cool before
storing
Stop and inspect the equipment if you strike an objecL
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running.
Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently, Adjust and service as
required.
Look for this symbol to point out im-
portant safety precautions, It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED,
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
AWARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
uiJ/u/,11,/i,/ii, .................

CONGRATULATIONS on your purchase of a Sears
Tractor° It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance,
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department, We have com-
petent, well-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual,, The instructions will
enable you to assemble and maintain your tractor properly°
Always observe the "SAFETY RULES"°
MODEL
NUMBER 917,251493
SERIAL
NUMBER
DATEOFPURCHASE
THE MODELAND SERIAL NUMBERSWlLL BE FOUND
ON A PLATE UNDER THE SEAT
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details°
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules,
• Follow a regular schedule in maintaining, caring for and
using your tractor,
° Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,.
PRODUCT SPECIFICATIONS
HORSEPOWER: t8..5
GASOLINE CAPACITY 3 5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4 0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RV17YC
(GAP: .025")
VALVE CLEARANCE: INTAKE: 003" -..006"
EXHAUST: 013"-.0!6"
GROUND SPEED (MPH): FORWARD: 0- 5 8
REVERSE: 0- 2.1
TIRE PRESSUF_E: FRONT: t4 PSI
REAR: 10 PSt
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
MIN CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS,
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered ]and unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),
Other states may have similar laws Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Cented
Department (See REPAIR PARTS section of this manual
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For lwo (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship,
This Warranty does not cover:
" Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
° Riding equipment used for commercial or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from daie of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a ct_arge, Sears will replace the battery' at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY
_'AI_PL.IES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
,' This Warranty gives you specific legal rights, and you may also have other rights which may vary from state lo state.
SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TA LE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ......... ;.................................................. 11-16
MAINTENANCE SCHEDULE ...................................... 17
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE ................................................................... 28
TROUBLESHOOTING ............................................ 29-30
REPAIR PARTS - TRACTOR ................................. 32-47
REPAIR PARTS - ENGINE ...................................... 51-60
PARTS ORDERINGISERVlCE ................ BACK COVER
INDEX a
Accessories ................................................ 5
Adjustments:
Brake ......................................................23
Carburetor .............................. 27
Clutch Puttey ............................ 23
Gauge Wheels ................................ 14
Mower
Front-To-Back .................. 22
Side-To-Side ........................... 21
Throttle Control Cable ................ 27
Air Filter, Engine .................................. 20
Air Screen, Engine ......................... 20
Assembly ............................................. 7-10
B
Battery:
Charging ......................................... 8
Cleaning ....................................... 20
Starting with Weak Battery ........... 25
Storage ....................................................27
Terminals ...........................................t8
Belt: Motion Drive
RemovaltRep[acement ............ 24
Mower Drive
Removal/Replacement ..............22
Mower Blade Drive
RemovaL!Replacement .................23
Blade:
Sharpening ...........................................18
Replacement .............................. 18
Brake Adjustment .................................... 23
C
Carburetor Adjustment .................................27
Clutch Pulley ............................................ 23
Controls, Tractor .........................................12
Customer Responsibilities ............. 17-20
Engine:
Air Filter ................................... 20
Air Screen .............................. 19
Cooling Fins ............................... 20
Engine Oil ................................15,19
Fuel Filter .........................................20
Spark Plug(s) .................... 20
Tractor:
Battery ..............................................18
Blade ...................................................t8
Lubrication Chart ...................... t7
Maintenance Schedule .............. 17
Tire Care ................................8,18,25
Transaxte ...........................................19
Cutting Height, Mower .....................................13
E
Electrical:
interlocks and Relays .............. 26
Schematic ...................................... 3t
Wiring Diagram ............................. 32
Engine:
Air Filter.......................................... 19
Air Screen .....: ...................................19
Cooling Fins ................................... 20
Oil Change ........................................19
Oil Level .................................................15
Oil Type ............................................ 19
Preparation ................................... 14
Repair Parts ............................. 51-60
Starting ...................................... 15
Storage .........._.....................................28
F
Filter:
Air Filter .......................................... 20
Fuel ............................................. 20
Oil.....; .............................................. 20
Fuel:Storage ..............................................28
Type .............................................. t 5
Fuse ..........................................................26
H
Headlights .................................. 26
Hood Removalllnstallation ................... 26
L
Leveling Mower Deck ........................ 2t
Lubrication:
Chart .................................................. 17
Engine ..................................... 19
lVl
Maintenance Schedule ...................... 17
Mower:
Adjustment, Fronbto-Back ............ 22
Adjustment, Side4o-Side ................21
Blade Replacement .............................I8
Blade Sharpening .......................... 18
Cutting Height ..................................13
Installation .............................................21
Operation ....................................... 14
Removal ......................................... 21
Mowing Tips ....................................... 16
Muffler ...................................................... 20
Spark Arrester. .......................... 3,40
Oil: O
Cold Weather Conditions ......... 15,t9
Engine ............................................... I9
Storage .......................................... 28
4
Operation ........................................ 11.16
Operating Mower ................................ 14
Options:
Accessories ..................................... 5
Spark Aftester ............................... 3,40
P
Parking Brake ..................................... 12
Parts Bag ................................................ 6
Pads, Replacement/Repair ...............31-47
Product Specifications ............................. 3
R
RePair Parts ............................ 31-47
S
Safety Rules ..................................... 2
Seat .............................................................. 8
Service and Adjustments ............... 21-27
Carburetor ..................................... 27
Clutch Pulley ................................. 23
Fuse ................................................ 26
Hood Removal/Installation ............ 26
Motion Drive Belt
Removal!Replacement ........... 24
Mower Drive Belt
RemovattReplacement ........... 22
Mower Blade Drive Belt
Removal/Replacement ........... 23
Mower Adjustment
Front-to-Back .......................... 22
Side-to-Side ............................ 21
Mower Removal/Installation .......... 21
Tire Care ....................................... 8,25
Slope Guide Sheet ..........................................63
Spark Plug(s) ........................................20
Specifications ........................................... 3
Starting the Engine ............................. 15
Steering Wheel .....................................7,24
Stopping the Tractor ........................... t3
Storage ..................................................... 28
T
Throttle Control Cable Adjustment .........27
Tires .......................................................8,18,25
Troubleshooting Chart ................... 29-30
Transaxle ........................................ ;.... 19
W
Warranty ...................................................... 3
Wiring Diagram .........................................32
Wiring Schematic ................................. 31

ACCESSORIES A D ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor..
ENGINE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER
S
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how theycan help
you. This fist was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching..
AERATOR promotes deep root growth for a healthy lawn. Tapered
2,5-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soil at close inlervals to let moisture soak in Steel weight tray
for increased penetration.
BUMPER protects front end of tractor from damage
.CARTS make hauling easy Variety of sizes available, plus accesso-
ries such asside panel kits, tool caddy, cart cover, protective mat and
dolly,
CORING AERATOR takes small plugs out ol soil to allow moisture
andnulrients to reach grass roots 36-inch swath 24 hardened steel
coring tips 150 Ib capacity weight tray..
DISC HARROW has 2 gangs of 4 steel blades lhat angle from 10to
20 degrees, 40 inches wide Can hook 2 units intandem (Requires
sleeve hitch )
DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, I7 inches high, clears 44°inch path when angled Master
lift control lever for operator ease Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour.
Reversible, replaceable scraper bar (Use with tire chains and wheel
weights and/or rear drawbar weight.)
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethalchers, aerators (not for use with
rollers, carts or other heavy attachments)
MULCH RAKFJDETHATCHER loosens soil and flips thatch and
matted leaves Io lawn surface for easy pickup. Twenty spring tine
teeth Useful to prepare bare areas forseeding, Available forfront or
rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING
TIN EDETHATCHER covers 36-inch wide path and tosses lhatch into
large hopper Mounts behind tractor
PLOW turns soil 6 inches deep_ cuts 10-inch furrow Crank adjust-
ment conlrols depth, 3-posilion yoke sets width, Heavy steel iandside
for straigl_t furrowing (Requires sleeve hitch )
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber
REAR GRADER BLADE is42 inches wide andoperated from driver's
seat Reversible steel blade can be angled at30 degrees for grading
Reverses for pushing snow backwards (Requires sleeve hitch )
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 Ibs of weighl. Rounded edges
prevent harm to turf Adjustable scraper automatically cleans drum
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control Steel frame holds 5adjustable sweeps.
Adjusts vertically, horizontally (Requires sleeve hilch ) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops
SLEEVE HITCH for use with master lilt system Single pin couples!
uncouples
SNOWTHROWER has 42-inch swath Drum4ype auger handles
powdery andwet!heavy snow. Mounts easily with simple pin arrange-
menl. Discharge chute adjusts trom tractor seal 6-inch diameter
spout discharges snow I0 to 50 feet Lift controlled at tractor seat
(Use with chains and wheel weights and/or rear drawbar weight )
SPRAYERS use 12-volt DCelectric motor 1hatconnects to the tractor
baltery or other 12-volt source Includes booms for automatic
spraying and hand held wand for spot spraying Wand has adjustable
spray pattern. For applying herbicides, insecticides, lungicides and
liquid fertilizers
SPREADERtSEEDERS make seeding, fertilizing, and weed killing
easy Broadcast spreaders are also useful for granular de-icers and
sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 8 hp engine to prepare seed beds, cultivate, and compost
garden residue Chain-drive transmission Six 11-inch diameter one
piece heal-treated steel tines. Tills 30-inch path. (Requires sleeve
hitch ) Or use 5 hp tow-behind TILLER wilt136-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth control system and does NOT require a sleeve
hitch Fits any lawn, yard or garden tractor Simply hook up to the
tractor drawbar and go! Optional accessories for 5 hp tiller convert
unit for dethatching, aerating, hilling without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross links
give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,
ABS plastic lop; clear plastic windshield oilers 360 degree visibility
Hinged metal doors with catch Keeps operator warm and dry
Remove vinyl sides and windshields for use as sun protector in
summer. Optional accessories include: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounfing on cab top
VACS for powedu! collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach places
VACtCHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar tor snow removal applications. Can
be mounted on front of lraclor for plowing applications Uses (1} 55
Ib weight
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials

CONTENTS OF
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-18
(1) Knob
(!) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 @
(2) Lock Washers #10
(2) Weld Nuts #10 L_ I
(2) Washers 3/16 x 3/4 x 16 Gauge
(3) Retainer Springs (double loop)
(2) Hex Bolts 1/4-20 x 3/4
(¢
(2) Washers 9/32 x 518
x 16 Gauge
(b
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
ARDWARE PACK
i ii ii iii _llJllll _ ................
Parts packed separately in carton
=,11 =Ju ,1
Seat
Steering
Wheel
Steering
Sleeve
Manual
Video
Cassette
Mulcher
Plate
t€
t
tt
t 1
t I
Parts Bag
,± ,, u i, ii i,l,lllllllrl
Parts bag contents not shown full size
(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Center-
lock Nuts
ii_"_ (2_)Front Unk Assemblie s
(2) Keys (2) Latch Hook
• Assemblys
Steering
Wheel
Insert
Slope Sheet
6

LY
,,i,i,iii,,,,,i,i,,,,1111iii ii i
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purpose&
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier° Standard
wrench sizes are listed..
(2) 7/t6" wrenches (!) Tire pressure gauge
(!) 9/16" wrench (1) Utility knife
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheeL)..
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6).
° Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat..
° Remove mower and packing materials
• Check for any additional loose parts or carfons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Remove hex bolt, lock washer and large flat washer
from steering shaft..
° Position front wheels of the tractor so they are pointing
straight forward,
° Slide the steering sleeve over the steering shaft,
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
• Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely
° Snap steering wheel insert into center of steering
wheel.
°Remove protective plastic from tractor hood and grill,
IMPORTANT: CHECK FOR AND REMOVEANY STAPLES
IN SKLD THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID..
_ STEERING WHEEL
INSERT
....', IHEX BOLT
iF" ,oc
, !./WASHER
LARGE FLAT
STEERING 'I
........ "_'_'_--_-t-_ STEER.NG SHAFT
ADAPTER <tt!_ i,, /
1,/ / STEERING
.:" t_/ /SLEEVE
l 1 _ _'/" / I
IIii I i
I
FIGo 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
. Press liftlever plunger and raise attachment lift lever to
its highest position,
° Release parking brake by depressing clutch/brake
pedal
° Place freewheel control in freewheeling position to
disengage transmission (See 'q-o TRANSPORT" in
the Operation section of this manual).
° Roll tractor backwards off skid,
7

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not sholt battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
..................... i, i
= Lift hood to raised position.
° Open terminal access doors, remove terminal protec-
tive caps and discard..
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-t0 amps.
. First connect RED battery cable topositive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely_
o Connect BLACK grounding cable to negative (_) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut Tighten securely
• Close terminal access doors
Use terminai access doors for:
= Inspection for secure connections (to tighten hard-
ware)_
oInspection for corrosion.
o Testing battery_
° Jumping (if required)_
• Periodic charging.,
LOCK FLAT
HEX NUT WASHER WASHER
DISCARD TERMINAL HEX
PROTECTIVE CAPS BOLT
ACCESS
DOOR _' POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob
° Remove cardboard packing on seat pan_
o Place seat on seat pan and assemble shoulder bolt.
° Assemble adjustment knob and flat washer Ioosety_
Do not tighten.
• Tighten shoulder bolt securely
° Lower seat into operating position and sit on seal
.Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
°Get off seat without moving its adjusted position,
° Raise seat and tighten adjustment knob secureiy.
SEAT PAN
SEAT
,\
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
FLAT
WASHER
CHECK TIRE PRESSURE
The tires on your tractor we[e overinflated at the factory for
shipping purposes Correct tire pressure is important for
best cutting performance
• Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the b[ake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
FIG. 2
8

INSTALL MOWER AND DRIVE BELT (See
Figs. 4 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control, Engage park-
ing brake°
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck,
• Slide mower under tractor with discharge guard to right
side of tractor,.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
°Install one front link in top hole of the RH. front mower
bracket and R H. front suspension bracket, Retain with
two single loop retainer springs as shown,
• Install second front link in L.H, front suspension bracket
only and retain with single loop retainer spring as
shown,
° Turn height adjustment knob counterclockwise until it
stops°
° Lower mower linkage with attachment lift control.
o Place the L H. suspension arm on inward pointing deck
pin. if necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm.. Retain with
double loop retainer spring with loops down as shown.
° Slide left side of mower back and install the unattached
front link in top hole of the L.H front mower brackeL
Retain with single loop retainer spring as shown.
LY
Place the RH suspension arm on inward pointing
deck pin. tf necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retain with double loop retainer spring with loops
down as shown..
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring_
° Turn height adjustment knob clockwise to remove
slack from mower suspension,
• Raise mower to highest position..
° Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual),.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled,
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual..
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the belts
are routed correctly
ELECTRIC
CLUTCH
PU ¢
FRONT
SUSPENSION
BRACKETS
DOUBLE LOOP
RETAINER SPRING
CHASSIS (Inward pointing
BRACKET deckpins)
SUSPENSION
ARMS FRONT
MOWER
BRACKET
FRONT
LINK
SHOULDER
BOLT
GAUGE
WHEEL
3/8 WASHER
USE PLIERS FOR
RETAINER SPRINGS
3/8-16
CENTER
LOCKNUT
DOUBLE LOOP
RETAINER
SPRING ANTI-SWAY
BAR
IDLER
PULLEY
FIG. 4
SINGLE
LOOP
RETAINER
SPRINGS
DISCHARGE GUARD
9

, LY
INSTALL MULCHER PLATE (See Figs, 5 and 6)
=Install two latch hooks to mulcher plate using screw,
washer', !ock washer, and weld nut as shown..
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down,
o Tighten hardware securely.
° Raise and hold deflector shield in upright position
o Place front of mutcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
o Hook rear latch into hole on back of mower deck.
CAuTIoN: Do not remove discharge
guard from mower'. Raise and hold
guard when attaching muicher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place,
Your mower is now ready for discharging or installation of
optional grass catcher accessory
NOTE: It is not necessary to change blades The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM THE TOP,
HOOK POINTS
DOWN
LOCK
WASHER
WELD
NUT "\ SCREW
!
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
'_SCREW
WELD
NUT
FIG, 5
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 6
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
V All assembly instructions have been completed.
•/No remaining loose parts in carton..
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
v" Seat is adjusted comfortably and tightened securely..
•/A!l tires are properly inflated. (For'shipping purposes,
the tires were overinflated at the factory).
¢" Be sure mower deck is properly leveled side-to-sidef
front-to-rear for best cutting results.. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers_
4" Check wiring. See that all connections are still secure
and wires are p.roperly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLL OWlNG IMPORTANT
ITEMS: ,
/Engine oil is at proper level
,,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline,.
,/" Become familiar with all controls - their location and
function. Operate them before you start the engine.
4' Be sure brake system is in safe operating condition:
/It is important to purge the transmission before operat _
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See"TO START
ENGINE" and "PURGE TRANSMISSION" in Opera-
tion section of this manual)
10

OPERATmO
H ,,ill
These symbols may appear on your tractor or in literature supplied with the producL Learn and understand they meaning,
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE
OIL PRESSURE
FORWARD FAST SLOW
CLUTCH LIGHTS ON LIGHTS OFF
FUEL X CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
LOCK LOCKED UNLOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
_?i_ii!!!ii!:ii_,__'_-_::_::_i:_::::z:_
_iiiii_!/, "
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
11

OPERATION
....................................................................................... .......................... , JUIHIH ' ill, I
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor-to familiarize yourself with the locationof various controls and adjustments, Save
this manual for' future reference_
CHOKECONTROL
LIGHTSWITCH
CLUTCH/BRAKE "_\_'_,
PEDAL
HEIGHT ADJUSTMENT
KNOB
AMMETER THROTTLECONTROL ATTACHMENT
CLUTCH SWITCH LIFT LEVER
PLUNGER
LIFT LEVER
IGNITION SWITCH
PARKING BRAKE
LEVER
FREE WHEEL CONTROL
APPROXo
SPEEDS:
3
MOTION
CONTROL
LEVER
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute,.
AMMETER -indicates charging (+) or discharging (-) of
battery°
ATTACHMENT CLUTCH SWITCH - Used to engage the
mower blades or other attachments mounted to your trac_
tort
CHOKE CONTROL - Used when starting a cold engine
cLuTCHIBRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off,.
12
HEIGHT ADJUSTMENT KNOB- Used toadjust the mower
cutting height,
IGNITION SWITCH - Used for' starting and stopping the
engine.
LIFT LEVER PLUNGER - Used to release attachment lift
lever' when changing its position,.
LIGHT SWITCH - Turns the headlights on and off,
MOTION CONTROL LEVER - Selects the speed and
direction of the tractor,.
PARKING BRAKE LEVER - Locks cLutch/brake pedal into
the brake position,

OP ATUON
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine°
. Depress clutch/brake pedal into full "BRAKE" position
and hold,
° Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position_ Make sure parking brake
will hold tractor secure.
PUSH IN TO ATTACHMENT CLUTCH
THROTTLE "DISENGAGE" SWITCH PULL OUT TO
CONTROL LEVER "ENGAGE'
CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL"BRAKE"
POSITION "_.
IGNITION
MOTION
CONTROL
LEVER
HEIGHT
"DRIVE" ADJUSTMENT PARKING
POSITION KNOB BRAKE
"DISENGAGED .... ENGAGED"
POSITION POSITION
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
oMove attachment clutch switch to "DISENGAGED"
position
GROUND DRIVE-
= Depress clutch/brake pedal into full "BRAKE" position
,Move motion control lever to neutral (N) position
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH!BRAKE PEDAL IS DEPRESSED
ENGINE -
• Move throttle control to slow (,_.) position
NOTE: Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
• Turn ignition key to "OFF" position and remove key,
Always remove key when leaving tractor to prevent
unauthorized use
°Never use choke to stop engine
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of gras& To eliminate this possibility,
always stop engine when stopping tractor on grass areas
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cotd engine
Do not use to start a warm engine°
•To engage choke control, pull knob out,, Slowly push
knob in to disengage,,
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle,
• Operating engine at tess than full throttle reduces the
battery charging rate,
.Full throttle offers the best bagging and mower perfor-
mance
!
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever
,Start tractor with motion control lever in neutral (N)
position
•Release parking brake and clutch/brake pedal
•Slowly move motion control lever to desired position,
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
o Turn knob clockwise (f'1) to raise cutting height,
•Turn knob counterclockwise (1,'_'_)to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-!12".
The heights are measured from the ground to the blade tip
with the engine not running, These heights are approxi-
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed,
° The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth.
° For best cutting performance, grass over 6 inches in
height should be mowed twice., Make the first cut
relatively high; the second to desired height,
13

OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Adjust gauge wheels with tractor on a flat level surface.
o Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
o With mower in desired height of cut position, gauge
.wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in
same adjustment holed
GUAGE
WHEEL
MOUNTING
318-16
LOCKNUT
318WASHER
SHOULDER BOLT
GAUGE WHEEL
FIGo 9
TO OPERATE MOWER (See Figs. 7 and 8)
Your tractor' is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
oSelect desired height of cut,
o Lower mower with attachment lift control.
,Start mower blades by engaging attachment clutch
control.
°TO STOP MOWER BLADES- disengage attachment
clutch control
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
TO OPERATE ON HILLS
I
o
m
o
i i ill ii,i,
CAUTION: Do not drive up or down I
hills with slopes greater than 15° and I
do not drive across any slope. .....................!
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hi!Is.
If slowing is necessary, move throttle control lever to
slower' position.
tf stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
braker
•Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POStTION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
°To restartmovement, slowly release parking brake and
clutch/brake pedal
oSlowly move motion control lever to slowest setting.
•Make all turns slowly
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
oRaise attachment lift to highest position with attach-
ment lift control.
•Remove retainer spring from freewheel control rod..
=Push control rod in to disengage transmission and
reinsert retainer spring into control rod hole now on
back side of the bracket.
o Do not push or tow tractor at more than two (2) MPH
° To reengage transmission, reverse above procedure_
NOTE: To protect hood from damage when transporting
your' tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor' (rope, cord, etc_),
-DISCHARGE
GUARD
FIG. 10
14 FIG. 11

OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
•The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
o Check engine oil with tractor on Ievel ground.
o Remove oil fitl cap/dipstick and wipe clean, reinsert the
dipstick and push it all the way down into the tube, wait
for a few seconds, remove and read oil level, if
necessary, add oil until "FULL" mark on dipstick is
reached, Do not overfill°
oFor cold weather operation you should change oil for
easier starting (See "OIL VlSCOStTY CHART" in the
Customer Responsibilities section of this manual).
o To change engine oil, see the Customer Responsibili-
ties section in this manual
ENGINE OIL
FILL CAPID1PST1CK
FIG. 12
ADD GASOLINE
•Fill fuel tank.. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLlNE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage, To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and iet it run until the fuel lines and carburetor are
empty. Use fresh fuel next season.. See Storage Instruc-
tions for additional information_ Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may OccurL,
ICAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine
• Depress clutch/brake pedal and set parking brake.
oPlace motion control lever in neutral (N) position
°Move attachment clutch to "DISENGAGED" position.
,Move throttle control to fast (,@) position
° Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
,Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again.. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
•When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly_
° The attachments and ground drive can now be used.. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above..
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly.. Continue to push
tile choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in.. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly.. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
o Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
oBe sure the tractor is on level ground
,Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period
° The attachments can be us_edduring the engine warm-
up period after the transmission has been warmed up
and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
15

OPERATION
PURGE TRANSMISSION
,#_ CAUTION: Never engage or disengage
freewheel lever' while the engine is run-
Jning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for' the first time_ This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your' tractor_
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR
, Place tractor safely on level surface with engine off and
parking brake set,
• Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual)
o Sitting in the tractor seat, start engine. After the engine
is running, move throttle contro! to stow (.{_) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
oMove motion control lever to full forward position and
hold for five (5) seconds.. Move lever to full reverse
position and hold for five (5) seconds., Repeat this
procedure three (3) times.
NOTE: During this procedure there wilt be no movement of
drive wheels.. The air is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N) position_ Shut-
off engine and set parking brake..
o Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual)°
o Sitting in the tractor seat, start engine, After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutchlbrake pedal.
• Slowly move motion control lever, forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
° Your tractor is now purged and now ready for normal
operation,
MOWING TIPS
° Tire chains cannot be used when the mower housing is
attached to tractor_
° Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual..
o The left hand side of mower should be used for trim-
ming.
o Drive so that clippings are discharged onto the area
that has been cut.. Have the cut area to the right of the
tractor. This wilt result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings wil! discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 13)_
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings Make first cut relatively high; the second to the
desired height.,
° Do not mow grass when it is weL Wet grass will plug
mower-and leave undesirable clumps. Allow grass to
dry before mowing
° Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as welt as the quality of cut desired,
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
f
1
FIG. 13
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT.UP GRASS AND
TRASH CLEAN AFTER EACH USE
°The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the fawnthey will disperse into the grass
and not be noticed,. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
btades_
. Avoid cutting your lawn when it iswet, Wet grass tends
to form clumps and interferes with the mulching action,,
The best time to mow your lawn is the early afternoon,
At this time the grass has dried and the newly cut area
wifl not be exposed to the direct sun.
o For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig, 14), For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings_ When doing a second cut,
mow across or perpendicular to the first cut path,
• Change your cutting pattern from week to week, Mow
north to south one week then change to east towest the
next week, This will help prevent matting and graining
of the lawn.
MAX 1t3
16 FIG, 14

CUSTO R RESPO Sl ULmES
MAINTENANCE SCH EDULE
FILL IN DATES /__/_. __"
AS YOU COMPLETE ,9,_ de., ,q.,, ,4_- A" ,4,- A-" ,9,Y
REGULAR SERVICE RVlCE DATES
Check BrakeOperation 6/ 6##'
CheckTire Pressure
Check for Loose Fasteners
R SharPen/ReplaceMo'we;Biades
' Eube,!,cationChart ........ .............:":'.'"."................................
T ,,Check Battery LeveVRecharge
0 Clean Battery andTerminals
a CheckTransaxle Cooing
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
e,"
v' . v', J
...................................
e!=
E Clean Air Filter........
NClean Air Sc[een::
G inspectMuffler!Spark Arrester
I Replace Oil Filter (If equipped)
IClean E,n,g!,ne,Cooling Fins
Replace Spark Plug
Replace Air Filter PaperCartridge
Replace Fuel Filter
1 - Change more otlen when operatng under a heavy load or in high ambient lemperalu_'es
2 - Service more olen when operaling in dirty or dusly conditions
;3-If equipped wth oiI filer, change ot every 50 hours
4 - Replace blades more often wtlen mowing in sandy soil
5 - If equipped wilh adjuslable system
6 - Not requ#ed if equipped with maintenance-tree batter, /
7-Tighten front axle pivot bolt to 35 It 4bs maximum
Do not overlighien
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been, subjected to operator abuse or negligence.. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer..
BEFORE EACH USE
•Check engine oil level
• Check brake operation,
• Check tire pressure.
• Check for loose fasteners
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUSLUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
LUBRICATION CHART
(_ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
(_ GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
'17

CUSTO tLITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance_
BRAKE OPERATION
If tractor' requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted..
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)..
TIRES
. Maintain proper' air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)..
• Keep tires free of gasolinel oil, or insect control chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage..
BLADE CARE
For best results mower blades must be kept sharp._ Re-
place bent or damaged blades..
BLADE REMOVAL (See Fig. 15)
o Raise mower to highest position to allow access to
blades..
• Remove hex bolt, lock washer and flat washer securing
blade..
• Install new or resharpened blade with trailing edge up
towards deck as shown_
o Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
o Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
MANDREL
BLADE ASSEMBLY
FLAT
LOCK WASI
TO SHARPEN BLADE (See Fig. 16)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine,
° The blade can be sharpened with a file or on a grinding
wheel_ Do not attempt to sharpen while on the mower.
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, foliow the instructions supplied with baF
ancer),
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground,
If blade is balanced, it should remain in a horizontal
position.. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
5t8" BOLT
OR PIN
I
BLADE
J
TRAILING
EDGE UP
FIG. 16
HEX BOLT (GRADE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•Keep battery and terminals clean.
• Keep battery bolts tight..
o Keep small vent holes open,
• Recharge at 6-10 amperes for t hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals carl cause
the battery to "leak" power',.
° Remove terminal guard,
• Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor
o Rinse the battery with plain water and dry.
o Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with gi'ease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18

TRANSAXLE COOLING
RESIPONSR
The fan and cooling fins of transmission should be kept
clean to assure proper cooling,
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent
possible damage to seals, no not use high pressure water
or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
=Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer,
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the fife of the transaxle,, Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/departmenL
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary, The belts are not
adjustable Replace belts if they begin to slip from wear
ENGINE
LUBRICATION
Only use high quality detergent oil rated with APt service
classification SFor SG, Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES
°F -20_' 0'_ 30" 32" 40 _ 60 _ 80 _ 100 _'
°c .3oo -_o,, -10o oo 1'o° =o° 30° 40°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although muttFviscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oi! level more frequently to avoid
possible engine damage from running low on oil
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year,
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation Tighten oil fill
cap/dipstick securely each time you check the oil level,
LUTUES
TO CHANGE ENGINE OIL (See Fig 17)
Determine temperature range expected before oil change_
All oil must meet API service classification SF or SG
o
o
o
o
°
o
Be sure tractor is on level surface.,
Oil will drain more freely when warm,
Catch oil in a suitable container
Remove oil fill cap/dipstick, Be careful not to allow dirt
to enter the engine when changing oil..
Remove drain plug.,
After oil has drained completely, replace oil drain plug
and tighten securely,,
Refill engine with oil through oil fil! dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual°
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick is in all the way for accurate reading,
Keep oil at "FULL" line on dipstick
OIL DRAIN PLUG
ENGINE OIL
FILLER CAPIDIPSTICK
FIG. 17
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of did and chaff to prevent
engine damage from overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers
19

CUSTOMER ESPONSIBILITIES
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt er oil from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and heod
(See"TO REMOVE HOOD AND GRILL ASSEMBLY" in the
Service and Adjustments section of this manual..)
AIR SCREEN
COOLING FINS
(BOTH SIDES)
\
\FIG. 18
AIR FILTER (See Fig. 19)
Your engine will not run properly using a dirty air filter_
Clean the foam pre-cteaner after every 25 hours of opera-
tion or every season Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air' cleaner more often under dusty conditions
o Remove wing nut and cover.
• Remove seal and cartridge plate.
TO SERVICE PRE-CLEANER
o Slide foam pre-cleaner off cartridge,
o Wash it in liquid detergent and water°
o Squeeze it dry in a clean cloth.
oSaturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil,.
TO SERVICE CARTRIDGE
° Gently tap the flat side of the paper cartridge to dis-
lodge dirt° Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge.
o Reinstall the pre-cleaner (cfeaned and oiled) over the
paper' cartridge_
0 Reassemble air cleaner, cartridge plate, and seal.
o Install the air cleaner cover and wing nut.. Tighten wing
nut 1/2 turn to 1fuji turn after nut contacts cover_ Do net
overtighten.
COVER __, WING NUT
CARTRIDGE _ ..,_._:_...
PLATE "'"_ SEAL
FIG. 19
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
MUFFLER ._
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual
IN-LINE FUEL FILTER (See Fig. 20)
The fuel filter should be replaced once each season, iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is require d.
° With engine cool, remove filter and plug fuel line
sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carbureto_"_
• Be sure there are no fuel line leaks and clamps are
properly positioned,,
•Immediately wipe up any spilled gasoline.
FIG. 20
CLEANING
°Clean engine, battery, seat, finish, etc. ef all foreign
matter-.
•Keep finished surfaces and wheels free of all gasoline,
oil, etc_
•Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water ouL Water' in engine
can result in a shortened engine life.
2O