Craftsman 917.272053 User manual

Owner's Manual
ICRRFT$1VlAWJ
16 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272053
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers toyourquestions
aboutthis product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am- 5 pm, Mort. Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 9
Operation ............................................ 11
Maintenance Schedule ...................... 17
Maintenance ....................................... 17
Service and Adjustments.................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts........................................ 32
Parts Ordedng ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
•Expendable items which become worn dudng normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
•Tire replacement or repair caused by punctures from outsideobjects, such as nails,
thorns, stumps,or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the ddingequipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
•Repairs necessary because of operator negligence, includingbut net limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear offlammable
debds, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty(30) days of its
purchase date.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in matedal or workmanship and our testing determines
the battery will not hold acharge, Sears willreplace the battery at no charge. War-
rantyservice is available free of charge by taking your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other dghts
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

IMPORTANT: This cuttingmachine is capable of amputating hands and foot and
throwingobjects. Failure to observe the followingsafety instructionscould result in
sedous injuryor death.
I. GENERAL OPERATION
•Read, understand, and follow all
instructionsin the manuel and on the
machine before starting.
• Only.allow responsible adults, who are
familiarwith the instructions,to operate
the machine.
•Clear the area of objects such as
rocks, toys,wire, etc., which could be
picked up and thrown by the blade.
•Be sure the area is clear ofother
people before mowing. Stop machine
if anyone enters the area.
•Never carry passengers,
•Do not mow in reverse unless abso-
lutely necessary. Always lookdown
and behind before and while backing.
•Be aware of the mower discharge
directionand do not pointit at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
•Slow down before turning.
•Never leave a running machine
unattended. Always tum off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or
unloading the machine into a trailer or
truck.
•Data indicatesthat operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
•Keepmachine free ofgrass, leaves or
other debris build-upwhichcan touch
bet exhaust /engine partsand bum. Do
not allowthe mower deck to plow leaves
or otherdebris which can cause build-
upto occur.Clean any oil or feel
spillage before operatingor storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a majorfactor related toloss-of-
control and tipover accidents, which can
result in severe in ury or death. All slopes
require extracaut on. fyou cannot back up
the slopeor if you feel uneasy on it, do not
mow it,
DO:
•Mow up and down slopes, notacross.
•Remove obstacles such as rocks,tree
limbs,etc.
Watch fer holes, ruts, or bumps.
Uneven terrain could overtum the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stopor shift
while on the slope.
Follow the manufacturer's recommen-
dationsfor wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
•Do not mow near dropoffs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliffor ditch, or if an edge
caves in.
•Do notmow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
puttingyour foot on the ground.
•Do not use grass catcher on steep
slopes.
3

IlL CHILDREN
Tragicaccidents can occur if the operator
is notalert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe n'_achlee operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
notsmoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regulady.
•Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
•Stop and inspect the equipment if you
stdke an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
•Grass catcher componentsare subject
to wear, damage, and detedoration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area isclear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mewing area
and under the watchful care of another
responsible adult. 4
•Be alert and tum machine off if children
enter the area.
•Before and when backing, lookbehind
and down for small children.
•Mow up and down slopes (15°Max),
not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturnthe
machine. Tall grass can hide obstacles.

• Useslowspeed.Choose a low gear so
that you will not have to stop or shift
while on the slope,
• Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do nottum on slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
_Look for this symbol to pointout
importantsafety precautions.It means
CAUTIONIII BECOMEALERTIII YOUR
SAFETY IS INVOLVED.
_CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
placewire where itcannot contact spark
plug.
_CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
ACAUTION: Towonly the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate onlyat the lowest
possiblespeed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to Losecontrol
of your tractor.
_,WARNING: Engine exhaust, some of
its constituents,and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts,terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birthdefects or other reproductiveharm.
Wash hands after handling.

PRODUCTSPECIFICATIONS
GASOUNE 1.25GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OIL'I'YPE SAE 10W30 (ABOVE
32°F)
(API-SF-SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
GROUND SPEED FORWARD:
(MPH): 1s'r 1.2
2ND 1.5
3"D 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14 PSI
REAR: 10 PSI
CHARGING 15 AMPS @3600RPM
SYSTEM:
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
ofa new tractor. It has been designed,
engineered and manufactured to give
you the bust possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, cadng for and usingyour tractor.
• Follow the instructionsunder "Mainte-
nance" and "Storage" sectionsof this
owner's manual.
/kWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
aspark arrester meeting applicable local
or state laws (if any). If a spark an'ester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark an'ester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6

Steering
WheelInsert
C2
I_(1) Hex Bolt
3/8-16 x 1
Steedng
Boot
Steering Wheel
l_ I1),ook
_h_,_/ washer 3/8
1) Locknut
5/16-18
J_ Steering
Wheel Adapter
\
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
Steering
Extension
Shaft
Seat
,\
___, (_ Washer
1_32 x 1-3/16 x 12
Gauge
_(1) Knob
Slope Sheet
For Future Use
Keys
€(2) Keys Video Cassette
7

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge
When rightor left hand is mentioned in
this manual, itmeans, from your point of
view,when you are in the operating
position(seated behind the steedng
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and partscartons from carton.
2. Cut, from topto bottom, along lines on
all four comers of carton, and lay
panels fiat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steedng boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4, Remove steering wheel adapter from
steedng wheel and slide adapter onto
steering shaft extension.
5. Position steedng wheel so cross bars
are horizontal (left to dght) and slide
inside boot and onto adapter.
Lower
Steering ,..
Shaft _ _- ,
Bolt
Tab
Slots
6. Assemble large fiat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skidthat may puncturetires
where tractor is to rolloff skid.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Liftseat pan to raised positionand
open battery box door.
NOTE: If thisbattery isput intoservice
after month and year indicated on label
(label located between terminals) charge
batteryfor minimum ofone hour at 6-10
amps. (See "BATTERY" in Maintenance
section ofthis manual for charging
instructions).
8

Label
Batter
Door
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer eacudng seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder belt In slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat
Bolt
FlatWasher
\
NOTE: Youmay now rollor drive your
tractor off the skid. Follow the appropdate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKiD (See
Operation section for location and
function of controls)
1. Press liftlever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRiVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructionsin
the Operation sectionof this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people end objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and flu fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle controlto idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly ddve tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignitionkey to "OFF" position.
Continue with the instructionsthat follow.

INSTALLMULCHERPLATE
(If previously removed)
1. Raise and hold deflector shield in
updght position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3, Hook front latchinto hole on front of
mower deck.
4, Hook rear latch into hole on back of
mower deck.
A(_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
asafe place.Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cuttingperformance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be propedy leveled. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection ofthis
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shownfor
replacing motion and mower blade ddve
belts in the Service and Adjustments
sectionof this manual. Vedfy thatthe
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properlyadjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
,/CHECKLIST
BEFOREYOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THATYOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
•/All assembly instructionshave been
completed.
•/No remaining loose parts in carton.
,/"Battery is propedy prepared and
charged. (Minimum 1 hourat 6
amps),
•/ Seat is adjusted comfortably and
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tireswere
ovednflated at the factory).
•/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cuttingresults. (Tires mustbe
propedy inflatedfor leveling).
•/Check mower and ddve belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
,/Check widng. See that all connections
are stillsecure and wires are propedy
clamped.
WHILE LEARNING HOWTO USEYOUR
TRACTOR, PAYEXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
•/Engine oil is at proper level.
•/Fuel tankis filledwith fresh, clean,
regular unleaded gasoline.
,/" Become familiar with all controls-their
location and function. Operate them
before you start the engine.
#" Be sure brake system isin safe
operating condition.
10

These symbolsmay appear on your tractoror in literature suppliedwith the product.
Learn and understand their meaning.
A =.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT t
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED MOWER LIFT
_r_RN H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HA7JkRDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
I=_.
FREEWHEEL
(AutomaticModelsonly)
11

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locationsof
vadous controlsand adjustments. Save this manual for future reference.
Attachment ignition Switch
Clutch
Amme_r ..... --.
Light Switch
Lift
Lever
Plunger
ThrottlelChoke
Control Attachment
Clutch/Brake _Height
Pedal
Parking Brake Lever
Gearshift Lever
Our tractorsconform to the safety standards of theAmerican
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutchiag and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and directionof tractor.
IGNITION SWITCH -Used for starting
and stopping the engine.
LIFT LEVER PLUNGER -Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH -Turnsthe headlightson
and off.
PARKING BRAKE LEVER- Locks
clutch/brake pedal into the brake
position,
THROT'rLEICHOKE CONTROL- Used
for starting and controllingengine speed.
12

The operationof any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recemmend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running,any attempt by the operator to
leave the seat without firstsetting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal intofull
"BRAKE" positionand hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in =BRAKE"
position. Make sure parking brake will
hold tractor secure.
AttachmentClutchLever
_osition
Throttle/
Choke
:Disengaged"
Brake
Clutch/
Lever
Posi_on Portion
STOPPING
MOWER BLADES -
•To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground ddve, depress clutch/
brake pedal into full "BRAKE" position.
•Move gearshift lever to neutral (N)
position.
ENGINE-
• Move throttle controlto slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stoppingmay cause engine to
"backfire".
•Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthodzed
use,
•Never use choke to stop engine.
h
IMPORTANT: Leaving the ignition switch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas.
_I_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position;toempty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
thrattle reduces the battery charging
rate.
•Full throttle offers the best bagging end
mower pe_ormance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlledby the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bdngtractorto a onmplete
stop before shiftingor changinggears.
Failure to do so will shorten the usefullife
ofyour transexle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cuttingheight.
•Grasp liftlever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heightsare
measured from the groundto the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13

• The average lawn should be cut to
approximately 2-1/2 inches dudng the
coolseason and to over 3 inches
dudng hotmonths. For healthier and
Petter lookinglawns, maw often and
after moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high;the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See =TOADJUST MOWER CUTTING
HEIGH'F in the Operation sectionof
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightlyoff the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknutand
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Gauge
Wheel
Mounting_
Bracket'-
Locknut 3houlder
_Bolt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutchengaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. 14
_CAUTION: Do notoperate the mower
withouteither the entire grass catcher,on
mowers so equipped, or the deflector
shield in place.
Attachment
ClutchLever Attachemnt
-Engaged. .
Position .Position
Low
Position
Position
Deflector
Shield
TO OPERATE ON HILLS
A, CAUTION: Do not drive upor down
hills with slopes greater than 15" and do
not ddve across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
•If slowingis necessary, move throttle
control lever to slower position,
• If stoppingis absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move gearshift leverto 1stgear. Be
sure you have allowed room for tractor
to roll slightlyas you restart movement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment liftto highestposition
with attachment liftcontrol.
•When pushing or towingyour tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: Toprotect hoodfrom damage
when transportingyour tractor on a truck
or atrailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tyinghood to tractor(rope, cord,
etc.).

TOWINGCARTSANDOTHER
ATTACHMENTS
Towonlytheattachmentsthatare
recommendedbyandcomplywith
specificationsofthemanufacturer of your
tractor. Use common sense when towing.
Toe heavy of a load, while on a slope, is
dangerous. Tires can lose tractionwith the
ground and cause you to lose control of
your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground,
2. Unthread and remove oil fill cap/
dipstick;wipe oil off. Reinsert the
dipstickinto the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not ovenlll.
• For coldweather operationyou should
change oil for easier starting(See "OIL
VISCOSITY CHART" inthe Mainte-
nance section ofthis manual).
•To change engine oil,see the Mainte-
nance section in this manual.
OilFill Cap/
Dipstick
ADD GASOLINE
•Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Pumhase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
_WARNING: Experience indicatesthat
alcohol blended fuels (called gasehol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation ofacids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the engine
and let it run untilthe fuel lines and
carburetor are empty. Use freshfuel next
season. See Storage Instructions for
additionalinformation. Never use engine
or carburetor cleaner productsin the fuel
tank or permanent damage may occur.
CAUTION: Fillto bottomof gas tank
fillerneck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spillor use
gasoline near an open flame.
TO START ENGINE
When sta_ngthe engineforthefirstlime orif
theeegine has mn outoffuel,itwilltakeextra
crankingtlme tomovefuoifromthetankta the
engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutchto =DISEN-
GAGED" position.
4. Move throttle control to choke position.
NOTE: Before starting,readthe warmand
coldstaringproceduresbelow.
5. Insert key intoignitionand turn key
clockwise to "START" positionand
release key as soon as engine starts.
Do not run starter continuouslyfor
more than fifteen seconds per minute. If
the engine does not start after several
attempts, move throttle controlto fast
position, wait a few minutes and try
again. Ifengine stilldoes not start,
move the throttle control back to the
choke position and retry.
WARMWEA'[HER STARTING(50°Fand
above)
temperatures below 32°F(0°C), use fresh, 6. When engine starts, move the throttle
clean winter grade gasoline to help control to the fast position.
insure good cold weather starting. •The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
15

COLDWEATHER STARTING( 50°F and
below)
6. When engine starts, allow engine to
run with the throttlecontrol in the
choke position untilthe engine runs
roughly, then move throttle controlto
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
• The attachments can also be used
dudng the engine warm-up period.
NOTE: Ifata highaltitude (above3000feet)
or incoldtemperatures(below32 F)the
carburetorfuel mixturemay need tobe
a_usted for bestengineperfom_ance.See
"TO ADJUST CARBURETOR"inthe Service
and Adjustmentssec_eeof this manual.
MOWlNGTIPS
• Mower should be propedy leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this
manual.
•The left hand side of mower should be
used for ltimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area tothe right ofthe tractor.
Thiswill result in a more even distdbu-
tion of clippingsand more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippingswill
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns untilfinished.
•If grass is extremely tall, itshould be
mowed twice to reduce load and
possiblefire hazard from dried
clippings. Make first cut relatively high;
the second to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing toassure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
f
16
MULCHING MOWlNGTIPS
IMPORTANT: For best performance,
keep mower housingfree of built-up
grass and trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they willdisperse into
the grass and not he noticed. Also,the
mulched grass will biodegrade quickly
to provide nutrientsfor the lawn.
Always mulch with your highest
engine (blade) speed as this will
provide the best recuttingaction of the
blades.
•Avoid cuttingyour lawn when it iswet.
Wet grass tends to form clumpsand
interfereswith the mulchingaction.
The best timeto mow your lawn is the
early afternoon. At this time the grass
has dded and the newly cut area will
notbe exposed to the directsun.
•For best results,adjust the mower
cuttingheight so thatthe mower cuts
off only the top one-third ofthe grass
blades. For extremely heavy mulching,
reduce your widthof cut on each pass
and mow slowly.
• Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doinga
second cut, maw across or perpen-
dicularto the first cut path.
•Change your cutting pattern from week
toweek. Mow north to southone week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"

GENERAL RECOMMENDATIONS
]he warrantyon thistractordoes net cover
items that have bean subjectedto operator
abuse or negligence. To receivefull value
from the warranty,operatormust maintain
b'actor as instructedin this manual.
Some adjustmentswill need to be made
periodicallyto propedy maintainyour
tractor.
All adjustmentsin the Serviceand
Adjustmentssectionof this manual should
be checked at least onceeach season.
•Once a year you should replace the
spark plug, clean or replace airfilter, and
check blades and belts forwear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2, Check brake operation.
3, Check tire pressure.
4, Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Zerk Zerk
@Front Wheel
Bearing
Zerk Bearing Zerk
(_SAE30 or 10w30MOTOROIL
_)GENERALPURPOSEGREASE
_REFER TO Maintenance "ENGINE"SECTION
IMPORTANT: Do not oil or grease the pivot
points which have special nylon beadngs.
Viscous lubricantswill attract dustand dirt
that will shorten the lifeof the self-lubricat-
ing beadngs, if you feel they mustbe
lubdcated, use onlya dry, powdered
graphite type lubricant sparingly.
17

TRACTOR
Always obsawe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stoppingdistance at high speed in
highestgear, then brake must be ad-
justed. (See =TOADJUST BRAKE" in the
Service and Adjustmentssection ofthis
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual). FlatWasher
• Keep tires free of gasoline, oil,or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working propedy. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutchcontrol is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutchis engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutchshould never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades. 5/8"Bolt
BLADE REMOVAL orPin
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer securing blade.
3. install new or resharpened blade with
trailingedge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and fiat washer in exact order as
shown.
5. Tighten boltsecurely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade boltisgrade 8 heat
treated. Star
Center
"_ Assembly
Hex Bolt
*A Grade8 heattreatedboltcanbeidentified
bysixlinesonthebelt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but ifyou do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade san be sharpened with a file
or on a grindingwheel Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructionssupplied
with balancer.)
NOTE: Do notuse a nailfor balancing
blade. The lobesof the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded
portionof the steel boltor pinand hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a hodzontal position. If either end of
the blade moves downward, sharpen
the heavy end untilthe blade is
balanced. CenterHole
BATTERY
Yourtractor has a battery chargingsystem
whichis sufficientfor normal use, How-
ever, periodic charging of the battery with
an automotive charger will extend its Jife,
18

• Keepbatteryandterminalsclean.
• Keepbatteryboltstight.
•Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The odginal equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosionand dirt on the battery and
terminals can cause the battery to =leak"
power.
1. Open batterybox door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
batteryfrom tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush untilbdght.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for detedoratlon and wear
after 100 hours of operation and replace
if necessary. The bolts are not adjustable.
Replace belts if they begin to slipfrom
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrictcooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscositygrade
according to your expected operating
temperature.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oilchange. All oil must meet API
service classificationSF-SJ.
• Be sure tractor ison level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not toallow dirt to enter the engine
when changing oil.
2. Remove cap from end of drainvalve
and installthe drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and taming counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, dose
and lock the drain valve by pushing
inward and tuming clockwiseuntil the
pin is in the locked positionas shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstlokfor
checking level. Insert dipstick intothe
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL"line on dipstick. Tighten cap
onto the tube securelywhen finished.
OilDrainValve
PosiljL°ckedandCl°sed_._"_'_ Drain_ Tube
Cap _-
Change the oil after every 50 hours of
operationor at least once a year if the
tractor is not used for 60 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil tillcap/
dipstick securely each time you check the
oil level.
CLEAN AIR SCREEN
Air screen must be kept free of dirtand
chaff to prevent engine damage from
overheating. Clean with awire brush or
compressed air to remove dirt and
stubborndded gum fibers,
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
19clean at all times.

Every100hoursofoperation(moreoften
underextremelydusty,dirtyconditions),
removetheblowerhousingandother
coolingshrouds.Cleanthecoolingfins
andexternalsurfacesasnecessary.
Makesurethecoolingshroudsare
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
coolingfins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Yourengine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartddge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
3. Slide foam pre-cleaner off cartridge.
4. Wash it in liquiddetergent and water.
5. Squeeze it dry in a clean cloth. Allow
itto dry.
6. Saturate itin engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged
cartddge.
NOTE: Do not wash the paper cartridge
or usa pressurized air, as this will
damage the cartddge.
7. Reinstall the pre-cleanar (cleaned
and oiled) over the paper cartddge.
8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.
._.._ve r Knob
AirCleanej_ -l_g Nut
C°ve_ ,_ Rubber
Foam rommet
Pre-_Air_i_iea
Cleanei_ _ AirCleaner
PaperCartridge
Air • _J Base ner
s
MUFFLER
Inspect and replace corroded muffler
and spark an'ester (if equipped) as it
could create a fire hazard and/or
damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occursfirst,
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season
or avery other oil change if the tractor is
used more then 100 hours in one year.
1. Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" inthis
section of this manual, through step
remove drain plug),
2. Remove oil filter and wipe off filter
adapter.
3. Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.
4. Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contactsthe filter
adapter, then tighten filter an addi-
tional 1/2 turn.
5. Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICA-
TIONS" section ofthis manual.
6, Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.
OilFilter
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointingtowards
carburetor.
3. Be sure there are no fuel line leaks
and damps are propedy positioned.
4. Immediately wipe up any spilled
gasoline.
20