Craftsman 917.272064 User manual

Owner's Manual
JCRAFTSMAWJ
16.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272064
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Foranswers toyourquestions
aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5pm, Mort -Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance ....................................... 18
Maintenance Schedule ...................... 18
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordedng ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubdcatod and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty appliesonly
while this product is in the United States.
This Warranty does not cover:
• Expendable items which become worn dudng normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
•Tire replacement or repair caused by puncturesfrom outside objects, suchas nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, including but not limitedto, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
•Repairs necessary because of operator negligence, including but not limitedto,
electricaland mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear offlammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A productis "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective In material or workmanship and our testing determines
the batterywill not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply, This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state,
Sears. Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwingobjects, Failure to observe the following safety instructionscould resultin
sedeus injuryor death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
• Only allow responsibleadults, who are
familiar with the instructions,to operate
the machine.
• Clear the area of objects suchas
recks, toys,wire, etc., which could be
picked up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
•Never car_ passengers.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
•Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before remoVing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while
under the influence of alcohol or drugs.
•Watch for trafficwhen operating near or
crossing roadways.
•Use extra care when loadingor
unloading the machine into a trailer or
truck.
•Data indicates that operators, age 60
years and above, are involved in a
large percentage of dding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and othersfrom
serious injury.
•Keep machine free of grass, leaves or
other debds build-upwhich can touch
hotexhaust /engine parts and bum.
Do not allow the mower deck to plow
leaves or other debds which can cause
build-upto occur.
Clean any oil or fuel spillage before
operating or stodng the machine. Allow
machine to cool before storage.
I1.SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injuryor death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do notmow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturnthe
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you willnot have to stopor shift
while on the slope.
Follow the manufacturer's recommen-
dationsfor wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do notmake sudden
changes in speed or direction.
Avoid startingor stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
•Do not turn on slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
•Do notmow near dropoffs, ditches, or
embankments. The mower could
suddenly turnover ifa wheel is over
the edg.eof a cliffor ditch, or if an edge
caves In,
•Do notmow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilizethe machine by
puttingyour foot on the ground.
•Do net use grass catcher on steep
slopes.

IlLCHILDREN
Tragic accidents can occur if the operator
isnot alert tothe _esenoe of children.
Childrenare often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
end vapors _re explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
notsmoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area,
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
•Stop and inspect the equipment if you
strike an object. Repair, ifnecessary,
before restarting,
•Never make adjustmentsor repairs
with the engine running.
•Grass catcher componentsare subject
to wear, damage, and detedoratien,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently,
Adjust and service as required.
•Be sure the area isclear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never can'y children. They may fall off
and be sedousty injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15 ° Max),
not across.
•Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4

•Use slow speed. Choose a low gear so
that you will not have to stop or shill
while on the slope.
• Avoid startingor stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_,Look for this symbol topoint out
importantsafety precautions.It means
CAUTION!II BECOME ALERT!If YOUR
SAFETY IS INVOLVED.
CAUTION: In orderto prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
placewire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Towonly the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate onlyat the lowest
possiblespeed when on a slope. Too
heavy of a load, while on aslope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of Califomia to cause
cancer and birthdefects or other reprc-
ductive harm.
,_WARNING: Battery posts,terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birthdefects or other reproductiveharm.
Wash hands after handling.

PRODUCTSPECIFICATIONS
GASOLINE 1.25GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE10W30(above32°F)
API-SF-SJ): SAE5W-30 (below32°F)
OIL CAPACITY: W/FILTER: 4.5 PINTS
W/OFILTER: 4,0 PINTS
SPARK PLUG: CHAMPION RCI2YC
GAP: .030")
GROUND FORWARD: 5.5
SPEED(MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
REAR: 10 PSI
CHARGING 15 AMPS @ 3600 RPM
SYSTEM:
BA'I-rERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LSS.
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you expodence any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-traieed techni-
cians and the proper tools to service or
repair this tractor.
Please reed and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructionsunder =Mainte-
nance" and "Storage" sections of this
,_Aner's manual.
RNING: This tractor is equipped
with an internal combustion engine and
should notbe used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
aspark an'ester meeting applicable local
or state laws (if any). If a spark attester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above Is
required by law (Section 4442 of the
Califomia Public Resources Code).
Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6

Steering
Wheel Insert
(1) Hex Bolt
3/8-16 x1
Steering _
Boot
Steering Wheel
(1) Large Flat Washer
1) Lockwasher 3/8
1) Locknut
5/16-18
_= Steering
Wheel Adapter
(1) Hex Bolt
5/16-18 x 1-1/4
1St>_ed;gn
Shaft
at
(1)Washer
17/32 x 1-3/16 x12
Gauge
_(1) Knob
j Keys
Slope Sheet (2) Keys Video Cassette
For Future Use
7

Your new tractor has been assembled at the factorywith exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely.Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2"wrench
(1) Tire pressure (1) Utilityknife
gauge
When right or left hand is mentioned in
this manual, it means, from your pcint of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and partscartons from carton.
2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
staedng shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steedng boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointingstraight forward.
4. Remove steering wheel adapter from
steedng wheel and slide adapter onto
steering shaft extension.
5. Positionsteedng wheel so cross bars
are horizontal (left to right)and slide
inside boot and onto adapter.
['_ _ Insert
w___.-.3/8 HexBolt
_____._3/8 LockWasher
LargeFlat
Washer
Shaft
Tab
Slots
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex boltand tighten
securely.
7. Snap steedeg wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hoed and grill.
IMPORTANT'. Check for and remove any
staples in skid that may puncture tire
where tractor is to rolloff skid.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised positionand
open battery box door.
NOTE: If thisbattery isput intoservice
after month and year indicated on label
(label located between terminals) charge
battery for minimumof one hourat 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
8

Label
Batter
Door
Terminal
INSTALL SEAT
Adjust seat before tighteningadjustment
knob.
1. Remove adjustment knob and fiat
washer secudng seat to cardboard
packing and set aside for assembly of
seat totractor.
2. Pivotseat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder boltis positioned over large
slotted hole in pan.
4. Pushdown on seat to engage
shoulder boltIn slot and pull seat
towardsrear oftractor.
5. Pivot seat and pan forward and
assemble adjustment knob and fiat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat untila comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
ShOulder
B_t
Flat Washer
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment In lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing positionto disengage transmis-
sion(See =TOTRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor isclear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press liftlever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle controlto idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly ddve tractor off
skid.
10.Apply brake to stop tractor,set parking
brake and place motion control lever
in neutral position.
11.Turn ignitionkey to"OFF" position.
Continue with the instructionsthat follow.

INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
updght position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation,
Mulcher
Plate
Shield
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place,Your mower is new ready for
discharging or installation of optional
grass catcheraccessory.
NOTE: It isnot necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory forshipping purposes.
Correct tire pressure is importantfor best
cuing performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cuffingresults, mower housing
should be propedy leveled. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual,
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade ddve
belts in the Service and Ad ustmonts
sect onof ths monua. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see thatthe brake is
propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
,/'CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
v'AII assembly instructionshave been
completed.
VNo remaining loose parts in carton.
V"Battery is properly prepared and
charged. (Minimum 1 hourat 6 amps).
-./Seat is adjusted comfortablyand
tightened securely.
v'AII tires are propedy inflated. (For
shipping purposes, the tiros were
ovednflated at the factory).
v"Be sure mower deck is propedy leveled
side-to-side/front-to-roarfor best cutting
results. (Tires must be propedy inflated
for leveling).
v_Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
,/-Check widng. See that all connections
are stillsecure and wires are propody
clamped.
../Before ddving tractor,be sure free-
wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
v" Engine oil is at proper level.
v"Fuel tank is filledwith fresh, clean,
regular unleaded gasoline,
V"Become familiar with all controls-their
locationand function. Operate them
before you start the engine.
v"Be sure brake systemis in safe
operating condition.
./It is importantto purge the transmission
before operating your tractor forthe first
time. Follow proper starting and
transmission purging instructions(See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual),
10

These symbolsmay appear on your tractor or in literature suppliedwith the product.
Learn and understand their meaning.
BAI"FERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER "i_MP
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
!
MOWER LIFT
H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZJ_,RDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(AutomaticModels only)
11

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiadze yourselfwith the locationsof
vadous controlsand adjustments. Save this manual for future reference.
Light Switch
Attachment ignition Switch
Clutch
Uft
Ammeter .... -. /Lever
,- /Plunger
Throttle/Choke Attachment
Control Lift Lever
Clutch/Brake Height
Pedal Adjustment
Indicator
Freewheel
Control Brake Lever
Motion Control
Lever
Our tractorsconformto the safety standards of theAmerican
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutcNng and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and directionof tractor.
IGNITION SWITCH - Used forstartingand
stopping the engine.
LIFT LEVER PLUNGER -Used to release
attachment lif_lever when changing its
position.
LIGHT SWITCH -Turns the headlightson
and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used
for starting and controllingengine speed.
FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowlytowing the tractorwith the
engine off,
12

The operation of any tractor can result in foreign objects thrown intothe
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal intofull
=BRAKE" positionand hold,
2. Place parking brake lever in =EN-
GAGED _positionand release
pressure from olutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Throttle/ AttachmentClutchLever
Choke
Control
"Disengaged'Position
Position
STOPPING
MOWER BLADES -
=Engaged"
Position
_/Ignition Key
/ "Disengaged"
Position
_'-_arNng Brake
_" "Engaged"
MotionControl
Lever
•To stop mower blades,move attach-
ment clutchlever to °DISENGAGED"
position.
GROUND DRIVE -
•To stop grounddrive, depress clutch/
brake pedal into full "BRAKE_position.
•Move motioncontrol lever to neutral (N)
position.
IMPORTANT: The motioncontrol lever
does not returnto neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
•Move throttle control to slow position.
NOTE: Fagureto move throttlecontrol to
slow positionend allowing engine to idle
before stopping may cause engine to
=backfire".
• Turn ignitionkey to =OFF" positionand
remove key. Always remove key when
leaving tractor to prevent unauthodzed
use.
I
•Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass.To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas.
•iLCAUTION: Always stoptractor com-
pletely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttleoffers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The directionand speed of movement is
controlledby the motion control lever.
1. Start tractor with motioncontrol lever
in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment liftlever
determines the cutting height.
•Grasp lift lever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tipwith the engine not running. These
heights are approximate and may vary
depending upon soil conditions,height of
grass and types of grass beingmowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
dudng hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
13

• For bestcutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slighUyoff the ground
when mower is at the desired cutting
height in opereUng position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a fiat level surface.
1. Adjust mower to desired cuttingheight
(See =TOADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightlyoff the
ground. Install gauge wheel in
appropriate hole with shoulder bolt,
3/8 washer, and 3/8-16 Iocknutand
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut
Wheel
3/8
Gauge Wheel
Shoulder
TO OPERATE MOWER
Your tractor isequipped with an operator
presence sensing switch. Any attempt by
the operatorto leave the seat with the
engine nJnningand the attachment
clutchengaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutchcontrol.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_1_ CAUTION: Do not operate the
mower without either the entire grass
catcher,on mowers so equipped, or the
deflector shield in place.
Attachment Clutch Lever Attachemnt
"Engaged" igh
Position
Position
Position
Deflector
Shield
TO OPERATE ON HILLS
_I_CAUTION: Do not drive up or down
hills with slopes greater than 15°and do
not ddve across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changingspeed on
hills.
•If slowingis necessary, move throttle
control lever to slower posiUon.
• If stopping is absolutely necessary,
push clutch/brake pedal quicklyto
brake position and engage parking
brake.
•Move motioncontrol lever to neutral (N)
position.
IMPORTANT: The motioncontrollever
does not retum to neutral (N) position
when the clutch/brake pedal is de-
pressed.
•To restart movement, slowlyrelease
parking brake and clutch/breke pedal.
•Slowly move motion controllever to
slowest setting.
•Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor,be
sure to disengage transmissionby
placing freewheel control in freewheeling
position. Free wheel controlis located at
the rear drewbar of tractor.
1. Raise attachment liftto highest
positionwith attachment liftcontrol.
2. Pullfreewheel control out and down
into the slot and release so it is held in
the disengaged position.
•Do not push or tow tractor at more than
two (2) MPH.
•To reengage transmission, reverse
above procedure,
14

NOTE: Toprotect hoodfrom damage
when transporting yourtractor on a truck
or a trailer,be sure hood is closed and
secured to tractor. Use an appropriate
means of tyinghood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Towonly the attachments that are
recommended by and comply with
specificationsof the manufacturer of your
tractor.Use common sense when towing.
Tooheavy of a loud, while on a slope, Js
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove ell fill cap/
dipstick;wipe oil off. Reinsert the
dipstickintothe tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
=FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil foreasier startJng(See "OIL
VISCOSITY CHART" inthe Mainte-
nanse section of this manual).
• To change engine oil, see the Mainte-
nanse section in this manual.
ADD GASOLINE
•Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with aminimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve llfe). Do not
mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_WARNING: Expedence indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. Toavoid engine
problems, the fuel system shouldbe
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines
and carburetorare empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner productsin the fuel
tank or permanent damage may occur.
ACAUTION: Fillto bottomofgas tank
filler neck. Do notoverfill. Wipe off any
spilled oil or fuel. Do not store, spillor
use gasoline near an open flame.
TO START ENGINE
When startingthe engine for the first time
or if the engine has run out of fuel, it will
take extra crankingtime to move fuel from
the tankto the engine.
1. Be sure freewheel controlis in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motioncontrol lever in neutral
(N) position.
4. Move attachment clutchto "DISEN-
GAGED" position.
5. Move throttlecontrol to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignitionand turn key
clockwiseto "START" positionand
release key as soon as engine starts.
Do notrun starter continuouslyfor
more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, move throttlecontrol
to fast position,wait a few minutes and
try again. If engine stilldoes not start,
move the throttlecontrolback to the
choke positionand retry.
15

WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive
can now be used. If the engine does
notaccept the load, restart the engine
and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
8. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly,then move throttle control to
fast position.This may require an
engine warm-up pedod from several
seconds to several minutes, depend-
ing on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before drivingthe unitin cold weather,
the transmissionshould be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motioncontrol lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmissionto
warm up. This can be done dudng
the engine warm up period.
• The attachments can also be used
during the engine warm-up period after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetorfuel mixture may need to
be adjustedfor best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSlON
_CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor fur the firsttime. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sittingin the tractor seat, startengine.
After the engine is running, move
throttle controlto slow position. With
motion controllever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motioncontrol lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
positionand hold forfive (5) seconds.
Repeat this procedure three (3) times.
NOTE: Duringthis procadurethere willbe
nomovementof drivewheels. The airis
being removed from hydraulicddve
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in ddving position
(See =TOTRANSPORT" in thissection
of manual).
7. Sittingin the tractor seat, start engine.
After the engine is running, move
throttlecontrolto haft(1/2) speed. With
motion controllever in neutral (N)
position, slowlydisengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion controllever to reverse
position.After the tractor moves
approximately five (5) feet retum the
motion controllever to the neutral (N)
position. Repeat this procedure with
the motion control leverthree (3)
times.
Yourtractor is now purged and now ready
for normal operation.
16

MOWlNGTIPS
• Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this
manual.
•The left hand side of mower should be
used for trimming.
• Ddve so that clippingsare discharged
onto the area that has been cut. Have
the cut area tothe dght of the tractor.
This will result in a more even distribu-
tion of clippingsand more uniform
cutting.
•When mowing large areas, start by
turningto the dght so that clippingswill
discharge away from shrubs,fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns untilfinished.
• If grass isextremely tall, it should be
mowed twice to reduce load and
possiblefire hazard from dded clip-
pings. Make first cut relatively high;the
second to the desired height.
•Do not mow grass when it iswet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throtUe
when mowing to assure better mowing
performance and proper discharge of
material Regulate ground speed by
selecting a low enough gear to give the
mower cuttingperformance as well as
the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used,
tl
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also,the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will providethe
best recutting action of the blades.
•Avoid cuttingyour lawn when it is wet.
Wet grass tends toform clumps and
interferes with the mulchingaction,
The besttime to mow your lawn is the
early afternoon. At thistime the grass
has dried and the newly cut area will
not be exposed to the directsun.
•For best results,adjustthe mower
cuttingheight so that the mower cutsoff
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types ofgrass and grass
conditionsmay require that an area be
mulched asecond time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
•Change your cuttingpattem from week
to week. Mow northto south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
17

MAINTENANCESCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Ched( Brake Og_atk)n
;heckTIl_ Pint.sum 11_ _/O
Cllec_ Opl_t or _nce and
TLnt*r_kSy=_._ If
R ch_ L_o,,F_._ I/ 1/, 1/
A Sh=k'l_enJReplaceMO,_r Blad_ I_4
0 Ch_K:kBa_ Level
Check Transaxle CooNng 1/
Adjubt 8_adeBelt(s) Tension II_e
Ad_us_M otlo_ Drive BOI_s) Tension _!
Ch_k Engine Oil Level _I_'
ChangeEnglr_Oil k_t_ I1_
EClean Alr Filtlr 1/z
N c_an Av Scr_ t/2
G In_p6d Muflklr/Spark _ 1/
Rep_'_ Oil Flltm* (If equlp_d) _1_
EN Clean Engine Cooling Fit_ _2
_ep_oaSparkPlug 1/ 1/
Replace Air Filterpaper Carkidge 1/2
RepUte FIll Filter 1/
t.(:;lan;_m_w_lmnw_wto_e_o_gur, d_'shea_yloedorinhghlmbi,,_t_ 5 IF*qu_v.ii_adi_sta_esy_*m
2. _ mot i o6o_wh_ 0F_ml_ _crmyor _x_y 4:_dn_il_lS 6 -Not _IfIq_F_d v*ilh_.fi_ blffo_
3. If K_f>Od V.I_ OI r_. chlnrr;peO_['_'7 50 hOum_ T "flghmn front =de pi_0t boUt_35 _J_b_.mmximJ_
4. I_ lYad*s mo,o o_u_ v/:.4mn_ _tlen4y sol Do r_o_.
GENERAL RECOMMENDATIONS
The warrantyon thistractordoes not cover
itemsthat have been subjected to operator
abuse or negligence. To receivefull value
from the warranty,operator must maintain
tractor as instructedin thismanual.
Some adjustmentswill need to be made
periodicallyto propedy maintain your
tractor.
All adjustmentsin the Service and
Adjustmentssecitce of this manual should
be checked at least once each season,
• Once a year you should replace the
spark plug, clean or replace air filter,and
checkblades and belts forwear. A new
spark plug and clean air filter assure
proper air-fuelmixture and help your
engine nJn better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Zerk Zerk
d)Front Wheel
Searing
Zerk Bearing Zerk
_Engine '_,,
(_SAE 30 or10w30 MOTOROIL
(_Refer TO Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the
_ot points which have special nylon
adngs, Viscous lubricantswill attract
dust and dirt that willshorten the life of
the seif-lubdcetin_ beadngs, If you feel
they must be lubricated,use only a dry,
powdered graphite type lubricant
sparingly.
18

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stoppingdistance at high speed in
highestgear, then brake must be ad-
justed. (See =TOADJUST BRAKE" inthe
Service and Adjustmentssection of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tiresfree of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tiredamage.
NOTE: To seal tire punctures and prevent
fiat tiresdue to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and intedock
systems are workingprepedy. If your
tractor does not function as descdbed,
repair the problem immediately.
•The engine should not start unless the
brake pedal is fully depressed and
attacbement clutchcontrol is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first settingthe parking
brake should shut off the engine.
• When the engine is running and the
attachment clutchis engaged, any
attempt by the operator toleave the
seat should shutoff the engine.
•The attachment clutchshould never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades,
2, Remove hex bolt, lock washer and fiat
washer secudng blade,
3. install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: Toensure proper assembly,
center hole in blade must alignwith star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and fiat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade boltis grade 8 heat
treated.
TrailingEdgeUp MandrelAssembly
Blade Center
Hole
FlatWasher
LockWasher
HexBolt
*A Grade8 heattreatedboltcanbeidenlified
bysixtinesonthebolt head.
TO SHARPEN BLADE
NOTE: We de not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on a gdnding wheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
helancer. (When using a cone bal-
enter, follow the instructionssupplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, butare not.
•Slide blade on to an unthreaded
portionof the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
abodzontal position. Ifeither end of
the blade moves downward, sharpen
the heavy end untilthe blade is
balanced.
CenterHole
19

BATTERY
Yourtractorhasabatterychargingsystem
whichissufficientfornormaluse.How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The odginal equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to =leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
batteryfrom tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bdght.
5. Coat terminalswith grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
ifnecessary. The beltsare notadjustable.
Replace belts if they begin to slipfrom
wear.
TRANSAXLE COOLING
The transmissionfan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sionwhile engine is running or while the
transmissionis hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
• Inspect cooling fan to be sere fan
blades are intact and clean.
•Inspect cooling fins for dirt, grass
clippings and ether matedals. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the lifeof the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use highquality detergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscositygrade
according to your expected operating
temperature.
2O
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is notused for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oilfill cap/
dipsticksecurely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oilchange. All oil must meet API
service classificationSF-SJ.
•Be sure tractor ison level surface.
• Oil will drain more freelywhen warm.
•Catch oil in asuitable container.
1. Remove oil fill cap/dipstick. Be careful
notto allow dirtto enter the engine
when changing oil.
2. Remove cap from end ofdrain valve
and installthe drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open. pull outon the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise untilthe
pin is in the locked positionas shown.
6. Remove the drain tube and replace
the cap onto tothe end of the drain
valve.
7. Refill engine with oil through oil fill
dipsticktube. Pour slowly. Do not
overfill. For approximatecapacity see
"PRODUCT SPECIFICATIONS"
section of this manual.