Craftsman 917.272462 User manual

Owner's Manual
JCRRFTSMIIW
LAWN TRACTO
21.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.272462
I_ his product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers toyour questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon -Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A
Visit our Craftsman website:www.sears.corn/craftsman

Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
AssemblyPre-Operation ....................... 8
Operation ............................................ 11
Maintenance ....................................... 18
Maintenance Schedule ...................... 18
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Sears Service ...................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace free of charge any parts that are found to be
defective in material or workmanship according to the guidelines of coverage listed
below. Sears will also provide free labor for these applicable warranted parts for the
two full years. Dudng the first 30 days of purchase, there will be no charges to service
the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30
days of purchase, but a tdp charge will apply. This charge will be waived if the Crafts-
man productis dropped off at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this
product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
•Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
•Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the equipment according to the instructionscontained in
the owner's manual.
•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
•Normal deterioration and wear of the exterior finishes, or product label replacement.
•Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of pumhase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold acharge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal dghts, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
Look for this symbol to point out •
importantsafety precautions. It means
CAUTIONI!I BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_, CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_, CAUTION: Tow only the attachments
that are recommended by and comply
with speciFmationsof the manufacturer of
your tractor.Use common sense when
towing. Operate only at the lowest
possible speed when on aslope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose tractionwith
the ground and cause you to lose control
of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birthdefects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead
and lead compounds, chemicals known
to the State of Califomia to cause cancer
and birth defects or other reproductive
harm.Wash hands after handling.
I. GENERAL OPERATION
Do not mow in reverse unlessabsolutely
necessary. Always look downand
behind before and while backing.
Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower withouteither
the entiregrass catcher or the guard in
place.
Slow down before turning.
Never leave arunningmachine
unattended. Always turnoff blades, set
parking brake, stop engine, and remove
keys before dismounting.
Tum off blades when not mowing.
Stop engine before removing grass
catcher or uncloggingchute.
Mow only in daylightor good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for trafficwhen operatingnear or
crossing roadways.
Use extra care when loadingor unload-
ing the machine into atrailer or truck.
Data indicatesthat operators,age 60
years and above, are involvedin a large
percentage of riding mower-related
injuries. These operators should
evaluate their abilityto operate the dding
mower safely enough to protectthem-
selves and othersfrom sedous injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine partsand bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operatingor stodngthe
machine. Allow machine to cool before
storage.
•Read, understand, and follow all
instructions in the manual and on the
machine before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
suit in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
3

DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs,etc.
•Watch forholes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
thatyou will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid startingor stoppingon a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs,ditches, or
embankments. The mower could
suddenlyturn over ifawheel is over the
edge ofacliff or ditch, or ifan edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilizethe machine by
puttingyour foot on the ground.
•Do notuse grass catcher on steep
slopes.
IlLCHILDREN
Tragic accidents can occur if the operator
isnot alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run amachine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
4

•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15 ° Max),
not across,
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overtum the
machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5

PRODUCT SPECIFICATIONS
Gasoline
Capacity
and Type:
Oil Type
_,PI-SF-SJ):
3.5 Gallons
Unleaded
Regular
SAE 10W30
(Above 32°F)
SAE 5W-30
(Below 32°1=)
Oil Capacity: 4 Pints
Spark Plug: Champion RC12YC
IGAP: .040")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
_re Pressure: Front: 14 PSI
Rear:. 10 PSI
Charging 16 Amps @3600 RPM
System:
Battery: Amp/Hr. 28
Min. CCA: 230
Case Size: Ul R
Blade Bolt 27--35 Ft. Lbs.
1'ulquu;
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the =SAFETY RULES'.
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructionsunder =Mainte-
nance" and "Storage"sections of this
owner's manual.
_WARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6

Steering
Wheel Insert
_(1) Locknut
1/2-20
Steering Wheel
(1) Large Flat Washer
(1) Hex Bolt
1/4-20 x 1-1/4
_(1) Locknut
L _ 1/4-20 Steering
Steering Extension
Boot_ _Steering Shaft
_ Wheel Adapter
(1) Washer
(_ 17/32 x1-3/16 x 12
Gauge
_(1) Knob
_1_(1) Oil Drain_
For Future Use
Slope Sheet
Keys
Video Cassette
7

Your new tractor has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(2) 7/16" wrench (1) UUlityknife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are In the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines
on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to rolloff skid.
_Insert
_p_---1/2 Hex Nut
_E;_------LargeFlatWasher
Steering_g Boot
Wheel
BEFORE REMOVING TRACTOR
FROM SKID
AI"FACHSTEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 1/4 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Shaft
CHECK BAI"rERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section Of this manual for charging
instructions).
8

- f
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage
shoulder bolts in slots and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten,
6. Lower seat into operating position and
sit in seat.
7. Slide seat untila comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan
Shoulder Bolts
Flat Washer
Adjustment Knob
NOTE: You may now rollor drive your
tractor off the skid. Followthe appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutcWbrake pedal.
3. Place freewheel control in =transmis-
sion disengaged" position (See _I"O
TRANSPORT" in the Operation
section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,4_ WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position. (See =1"O
TRANSPORT" in the Operation
section of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11 .Tum ignition key to "STOP" position.
Continue with the instructions that follow.
9

INSTALL MULCHER PLATE
(Ifpreviously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook roar latch into hole on back of
mower deck.
Deflector
Shield
Mulcher
Plate
Latch
,_ CAUTION: Do not remove deflector
shield from mower.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and stere in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are
designed for discharging and bagging
also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly. 10
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
propedy adjusted. See =TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
V'CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
V' All assembly instructionshave been
completed.
/No remaining loose parts in carton.
/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
/Check mower and ddve belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
,/Check widng. See that all connections
are still secure and wires are properly
clamped.
,/Before ddving tractor, be sure free-
wheel control is in =transmission
engaged" position (see =TO TRANS-
PORT" in the Operation section of this
manual).
While learning how to use your tractor,
pay extra attention to the following
important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls- their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
/It is important to purge the transmission
before operating your tractor forthe first
time. Follow proper starting and
transmission purging instructions(See
=TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).

Thesesymbolsmayappearon yourtractororin literaturesuppliedwiththeproduct.
Learnand understandtheir meaning.
fBA3-1"ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
EHG,HEONENG,NEOFFO,LPRE_UREOG"_SONO%._MP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models only)

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Attachment Light Switch
Clutch Lever IgnitionSwitch
Ammeter Uff
Choke .... -. Lever
Control Plunger
Throttle Attachment
Lift Lever
Clutch/
Brake Pedal
Height
Adjustment
Knob
Freewheel
Control Parking Brake Lever
Motion
Control
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL -Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER -Selects the
speed and direction of tractor.
CHOKE CONTROL -Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
IGNITION SWITCH -Used for starting and
stopping the engine.
LIFT LEVER PLUNGER -Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL -Used to control
engine speed.
FREEWHEEL CONTROL -Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
12

I_ he operationof anytractorcan resultinforeignobjectsthrownintothe
eyes,whichcanresultin severeeye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USEYOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever "Engaged" Position
Choke f_--_'_- '..
Control. _'_.(_ /,..L2_. !gn,tion Key
_ "_1-(_-_'_._,//Position
Throttle I :'_,_\ _R_" ._
Controf'----.3_, _ \ _ \\\//_ Parking
Clutch/ "-_,?,.._..'.--'_--'.',_ "Enaaoed
=Dise_eight "Brake" Motion
Position _Adjustment Position Control
Knob Lever
STOPPING
MOWER BLADES -
•To stop mower blades, move attach-
ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress clutch/
brake pedal all the way down.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
•Tum ignition key to =STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER cu'n'ING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
•Turn knob clockwise ((-_) to raise
cutting height.
•Turn knob counterclockwise (1,-_)to
lower cutting height.
The cutting height range is approximately
1-I/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
13

•The average lawn should be cut to
approximately 2-1/2 inches dudng the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a fiat level surface.
1. Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropdata hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.
Gauge
Wheel
Locknut
3/8 3olt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment _ _ .A._achemnt
Clutch Lever_i_ __ _ / Lift.Lever
=Engaged" _ _(_:_r,_._. _ ellgn
POS _V--:J_.,.,.::'_ Low
,, _:- -",J_;" Position
Disengagea_ _ _" _--------_/_
Position _ _J_ ((e Deflector
"_*",_\_ Shield
TO OPERATE ON HILLS
4BkCAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
•Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Slowly move motion control lever to
slowest setting.
•Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Freewheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
•Do not push or tow tractor at more than
two (2) MPH.
•To re-engage transmission, reverse
above procedure.
14

Transmission Engaged
Transmission Disengaged
NOTE: To protect hoodfrom damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specificationsof the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. _res can lose traction with the
ground and cause you to lose control of
yourtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstickis reached. Do not overfill.
• For cold weather operation you should
change oilfor easier starting((See the
oil viscositychart in the Maintenance
section of this manual).
•To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
•Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean,
re.gular unleaded gasoline with a
minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead
oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
_l=within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
ACAUTION: Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
To avoid engine problems, the fuel
system should be emptied before storage
of 30 days or longer. Drain the gas tank,
start the engine and let it run untilthe fuel
lines and carburetor are empty. Use fresh
fuel next season. See Storage Instruc-
tions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE
When startingthe engine forthefirsttimeor if
theenginehas runoutoffuel,itwilltakeextra
cran.kingtimeto movefuel fromthe tankto the
engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to fast position
6. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Beforestarting,read thewarmand
cold startingproceduresbelow.
7. Insert key into ignitionand turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuouslyfor more than
fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine
stilldoes not start, pull the choke
control out and retry.
WARM WEATHER STARTING (50° F and
above)
8. When engine starts, slowly push choke
control in untilthe engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out
slightly for afew seconds and then
15 continue to push the control in slowly.

•The attachmants and .gpun_l.drivecan
nowbe used.Ifthe engine doeenotaccept
the load,rsstartthe angine and allowit to
warm upfor one minuteusingthe choke
as describedabove.
COLDWEATHER STARTING (50° Fand
below)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATICTRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
•The attachments can be used during
the engine warm-up pedod after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
PURGE TRANSMISSION
ACAUTION: Never engageor disen-
gage Treewneel lever wnlle me engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT:. Should your transmission
require removal for service or replacement,
it should be purged after reinstallatlon
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in "transmission
disengaged" position (See "TO
TRANSPORT" in this section of
manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing
freewheel control in "transmission
engaged" position (See "TO TRANS-
PORT" in this section of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your transmission is now purged and
ready for normal operation.
16

MOWING TIPS
• Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual,
•The left hand side of mower should be
used for tdmming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the rightof
the tractor. This will resultin a more
even distributionof clippings and more
uniformcutting.
•When mowing large areas, start by
turningto the rightso that clippingswill
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand tums untilfinished.
/-
J
•Ifgrass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high;the
second to the desired height.
•Do not mow grass when itis wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn,
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades,
•Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early aftemoon. At this time the grass
has dded and the newly cut area will
not be exposed to the direct sun.
•For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy grass,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
17

MAiNTPNANCE SCHEDULE ./_.._ __._ .__/_._/_./_/F
AS YOU COMPLETE
REGULAR SERVICE CE DATES
Brake Opera,on _
Check I_er_r presence and
TIntedock Systems
R Che_forLoo_FMtenen= I_' I/'5 I/
ch,,e,T,,,,_ Coo_0 J
Check V-Belts _,f
che_ E,_ OU_, eJ
C_ EnOIneOa(withoarated I/,._ IV_
NE ChangeF-_ne Oi (w"h°ut°Uf"ter)ClaanAirP-'_ t_: I
G Oean_r so_en I/=
NI Muffler/SparkAI
E ReptaceOil Rlter (If equipped) I_,I
Clean _Cooling Fins _=
Replace Spark Plug V'
Replace Air Rlter Paper Cartridge I_=
1 - Charge more often when opem_g u_der a heavy load or
In h_g_ambim_tteq',peraturN.
2 - Ser.4ce rnon_often when operaffng In dldy or dusty _onditions.
3. Repla¢_ b_d_s mort=olto_ when mo_ in sandy soil.
4. N¢ I_rld If oqu_od w_l ma_tl_l_c_-_ree b_ltcy.
5-l_ht_m hont axle pivotbonto 35 il.-Ibs, maximum.
DOnot ovemghte_.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper opera-
tion.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle i' '1
i I i
(_Front Wheel ,-
Bearing
Zerk _
@Engine' ,"""_7'
-'-'----_ r----_)Szpinrkd,e
:." ."-'..z-" = ---- ----.-
;::=::::_Front Wheel
(_ General PurposeGrease
@REFERTO Maintenance "ENGINE"SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
18

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
Iftractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "-I'O ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: Toseal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Blade Center
Edge Up Hole Mandrel
Assembly
Lock
_-""- (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade, but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on agrinding wheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructionssupplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded
portionof the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end untilthe blade is
balanced.
5/8" Boltor
Center
Blade
19

BATTERY
Your tractor has a battery charging system
which issufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA'I-I'ERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to =leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See =REPLACING
BA'I-rERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean.
•Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact a Sears or other qualified service
center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts ifthey begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
NOTE: Although multi-viscosityoils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 50 hours of
operation or at least once a year ifthe
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting.
2O