Craftsman 917.273012 User manual

Owner's Manual
[RRFTIMnN
20.0 HP
ELECTRIC STAP_
46" MOWER
6 SPEED
GARDEN TRACTOR
Model No.
917.273012
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mort-Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ............... ;_.; .o.;, ........................... 2
Safety Rules ........................................... 2
Product Spacifications ........................... 5
_l_ly ................................................ 8
Operation .............................................. 12
Maintenance Schedule., ....................... 19
Maintenance ......................................... 19
Service and Adjustments...................... 23
Storage ................................................. 31
Troubleshooting.................................... 32
Repair Parts ......................................... 35
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, ifthis Craftsman RidingEquipment is main-
tainod, lubricated and tuned upaccording to the instructionsin the owner's manual,
Sears will repair or replace, free ofcharge, any parts found to be defective in matedal or
workmanship.
This Warranty does not cover:.
• Expendable items which become wom dudng normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by puncturesfrom outside objects, such as nails,
thoms, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improperstorage or acci-
dent or the failure to maintainthe equipment according to the instructionscontained in
the owner's manual.
•Ridingequipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of pumhase, if any battery includedwith this dding equip-
ment proves defective in matedal or workmanship and our testingdetermines the bat-
tery will not hold a charge, Sears will replace the battery at nocharge. In-home warranty
service on your Craftsman ridingequipment is available at no charge for30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman ddingequip-
ment to your nearest Sears Service Center. (In-home warranty service will stillbe avail-
able after 30 days from the date of purchase but a standard tdp charge will apply). This
warranty applies onlywhile this productis in the United States. This Warranty gives you
specific legal rights,and you may also have other rightswhich may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
•Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be-_ure the area is clear of other people
before mowing. Stop mp_hine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always lookdown and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point itat anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before tuming.
•Never leave a runningmachine unat-
tended. Always tum off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
2

•Tum oft blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for trafficwhen operating near or
crossing roadways.
• Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are amajor factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel Weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do _notmow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert tothe presence of children.
Children are often attracted to the
machine and the mowing activ'dy.Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsibleadult.
•Be alert and tum machine off if children
enter the area.
•Before and when becking, look behind
and down for small children.
•Never carry children. They may fall off
and be seriouely injured or interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs,trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running.Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never storethe machine or fuel
container insidewhere there isan
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment belts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regulady.
•Keep machine free of grass, leaves, or
other debris build-up.Clean oil or fuel
spillage. Allow machine to cool before
stodng.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
3

before restarting.
•Never make adjustments or repairswith
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replacewith
manufacturer's recommended pads,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when Servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 °Max), not
across.
•Remove obstacles such as recks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do nottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
ALook for thissymbol to point out impor-
tant safety precautions. It means CAU-
TIONI!! BECOME AWAREI!! YOUR SAFE-
TY IS INVOLVED.
_,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plugwire and place wire where
it cannot contact spark plug.
_WARNING: The engine exhaust from
thisproductcontainschemicals known to
the State of Californiato cause cancer,
birthdefects, or other reproductive harm.
4

PRODUCT SPECIFICATIONS
SASOUNE 3.5 GALLONS
CAPACITY
AND TYPE: UNLEADED
REGULAR
OIL TYPE SAE 10W-30
API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F) •
OIL CAPACITY: W/FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG: Champion RC12YC
GAP: .040")
GROUND SPEED HI: LO:
MPH): 0.7 1.7
1,4 3.3
2.3 5.4
:IEVERSE: 0.9 2,1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15AMPS@ 3600 RPM
BATrERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: UlR
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
clans and the proper tools to service or
repairthis tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
ASears Maintenance Agreement isavail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, cadng for and using your tractor.
•Followthe instructionsunder =Mainte-
nance" and =Storage" sections of this
owner's manual.
,_WARNING: This tractor isequipped
with an intemal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of Caiifomia the above is
required by law (Section 4442 ofthe
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5

PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Shoulder Bolt
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(2) Screws
#10 X 5/8 i t
(2) Washers L_
3/16 x 3/4 x 16 Gauge ,
(3) Retainer Springs
(Double Loop)
(4) Retainer Springs
6

Parts packet separately in carton Parts Bag contentsnot shownfullsize
Seat
Steering Wheel
!
Manual
,I--I
V'_eo
Cassette
Mulcherj/_
Plate _
w
(I I
!I
iI I
il I
II i
Parts Bag
(2) Shoulder
Bo;ts
4
Q(2)Washers3/S
• x 7/8 x 14 Ga.
(2) Centedock
(2) Keys Nuts (2) Gauge
Wheels
(°i', ,,
_t U (2)Lat_Hook
Assemblies
) FrontLinkAssemblies
Steering
Wheel Insert Steering
Slope Sheet Sleeve
i
SteedngSleeve
Extension
7

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft
unassembledforshippingpurposes.ToensuresafeandproperoperationofYourtractor
allpartsandhardwareyouassemblemustbetightenedsecurely.Usethecorrecttools
asnecessarytoinsurepropertightness.Reviewthevideocassettebefore you begin.
TOOLS REQUIRED FOR
ASSEMBLY
Asocket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 1/2" wrench
(1) Utility knife
(1)Pliers
(1) 3/4" Socket w!
drive rachet
(1) Phillips Screw-
driver
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means, from your pointof
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 7).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Remove mower and package materials.
•Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
•Remove hex bolt, lock washer and large
flat washer from steering shaft.
•Position front wheels of the tractor so
they are pointing straight forward.
•Slide the steering sleeve over the steer-
ing shaft.
•Align tabs and press steering sleeve
extension into bottom of steering wheel.
•Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
• Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer pre_ously removed. Tighten
securely.
Wheel Insert
_Hex Bolt
_....s Lock Washer
Large Flat
Washer
Steering
Steering Wheel
Wheel Adapter
•Snap steering wheel insert into center
of steering wheel.
•Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
•Press lift lever plunger and raise attach-
ment lift lever to its highest position.
•Release parking brake by depressing
clutch/brake pedal.
•Place gearshift lever in neutral (N) posi-
tion.
•Roll tractor forward off skid,
8

HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
•Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See 'BA'I-I'ERY* in MAINTE-
NANCE section of this manual for charg-
ing instructions).
,,:.. :_* _1
_'°°* ..%.°.. ,...i
¢..<
INSTALL SEAT
Adjustseat before tightening adjustment
knob.
•Remove cardboard packing on seat pan
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutcWbrake pedal all the way down.
•Get off seat without moving itsadjusted
position.
•Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt
AdjustmentKnob
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shippingpurposes.
Correct tire pressure is importantfor best
cuttingperformance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" onpage
5 of this manual.
CHECK BRAKE SYSTEM
After you leam how to operate your tractor,
check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
• Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
• Slide mower under tractor with dis-
charge guard to right side of tractor.
9

IMPORTANT:Checkbeltforproperrout-
inginallmowerpulleygrooves.Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
right hand front mower bracket and dght
hand front suspension bracket. Retain
with two single loop retainer spdngs as
shown.
•Install second front link in left hand
front suspension bracket only and
retain with single loop retainer spdng as
shown.
•Tum height adjustment knob counter-
clockwise until it stops.
•Lower mower linkage with attachment
lift control.
•Place the left hand suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown,
•Slide left side of mower back and install
the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
•Place the right hand suspension arm on
Shoulder
Bolt
Chassis
Bracket
Double Loop
Retainer Spdng
(Inward pointing
deck pins)
inward poinUngdeck pin. If necessary,
rockand raise frontof mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spdng with loops down as shown.
Connect anti-sway bar to chassis brack-
et under left footrest and retain with
double loopretainer spdng.
Tum height adjustment knob clockwise
to remove slack from mower suspen-
sion.
Raise mower to highestposition.
Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower should be
propedy leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower blade
ddve belts in the Service and Adjustments
section of this manual. Verify that the
Suspension
Arms Front
Front Mower
Bracket
Gauge
Wheel
3/8 Washer 3/8-16
Center
Locknut
Use Pliers for
Retainer Springs
Double Loop
Retainer Sp.ring
Anti-Sway
Bar Idler
Pulley Discharge Guard
Loop
Retainer Springs
10

belts are routed correct.
INSTALL MULCHER PLATE
• Installtwo latch hooks to muIcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assernble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down. Tighten hard-
ware s_",urely,
- • Raise and hold deflector shield in up-
right position.
•Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut Hook Points
Lock
Washer Latch
Weld Hook
Nut
Latch Nut
Lock
Washer
v"CHECKLIST
Please review the following checklist:
,/ NI assembly instructions have been
completed.
/No remaining loose parts in carton.
/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/Seat is adjusted comfortably and tight-
enedsecurely.
/Aft tires are properly inflated. (For ship-
ping purposes, the tires were ovednflet-
ed at the factory).
/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. ('Rras must be properly inflated
for leveling).
/Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
/Check widng. See that all connections
are still secure and wires are propedy
clamped.
While leaming how to use your tractor, pay
extra attention to the following impodant
items:
/Engine oil is at proper level.
4' Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
/Become familiar with all controls -their
location and function. Operate them
before you stad the engine.
/Be sure brake system is in safe operat-
ing condition.
Deflector
Shield
Latch
11

These symbols may appear on yourtractor or in literature suppli_l with the product.
Leam and understand their meaning.
BATrERY CAUTION OR
WARNING REVERSE FORWARD FAST SLOW
ENG,NEONENG,NEOFFO"PRESSO°EOGHTSONO,_,_E_P _I
FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT
LOCKED
r 'l R N H
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
L
LOW PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER,KEEPHANDSAND FEET AWAY FREE WHEEL
(Automatic Mode_ only)
12

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrationswithyour tractorto familiarize yourselfwith the locationsof
various controlsand adjustments. Save this manual for future reference.
Ignition
Switch
LightSwitch
Pos_on
Throttle Control
\
Clutch/Brake
Pedal
Attachment
Clutch Switch
Uft Lever
Plunger
Attachment
LiltLever
Choke
Control ..... __" Parking Brake
Height
Adjustment
Knob
GearShilt
Lever
Range Shilt
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCWBRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting a
cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13

The operation of any tractor can resultin foreign objects thrown intothe
eyes, which can resultin severe eye damage. Always wear safety glasses
or eye shields while operatingyour tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor isequipped with an operator
presence sensing switch. When engine is
running,any attempt by the operator to
leave the seat without first setting the
perking brake willshut off the engine.
TO SET PARKING BRAKE
• Depress dutch/brake pedal into full
=BRAKE" position and hold.
•Place parkingbrake lever in =EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position.Make sure
parking brake will holdtractor secure,
Thro_e Push-In to Attachment Clutch
Control "Disengaged" Switch PullOut To
Position i!_J'f __'_
"_.J_--_,_ Position
,C
Clutch/E :e _bisengaged '_ Lever
Pedal =Ddve" Position
Position
STOPPING
MOWER BLADES -
•To stopmower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
•To stop ground ddve, depress
clutch/brake pedal into full=BRAKE" po-
sition.
•Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
•Move throttlecontrol to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle
befq_sstoppingmay cause engine to
=backfire'.
•Tum ignitionkey to =OFF" position and
remove key. Always remove key when
leavingtractor to prevent unauthorized
Use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
ACAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full throt-
tle reduces the battery charging rate,
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
•Move gearshift and range shift levers to
desired position.
•Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height iscontrolled by turn-
ing the height adjustment knob in
desired direction.
•Turn knob clockwise (G) to raise cutting
height..
•/um knoe counterclockwise (0) to
lower cutting height.
14

Thecuttingheightrangeisapproximately
1-1/2"to4=1/2".Theheightsaremea-
suredfromthegroundtothebladetipwith
theenginenotrunning.Thoseheightsare
approximateandmayvarydepending
uponsoilconditions,height of grass and
types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches duringthe
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass
over 6 inches in height should he
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the dock in proper position to help
prevent scalping in most terrain condi-
tions.
•Adjust gauge wheels with tractor on a
flat level surface.
•Adjust mower to desired cuffing height
(See =TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
•With mower in desired height of cut po-
sition, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
•Repeat for opposite side installing
gauge wheel in same adjustment hole.
Mounting
Bracket
3/8-16
Lockout Shoulder Bolt
3/8 Washer .=Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment liftcontrol.
•Start mower blades by engaging attsch-
mant clutch control.
•TO STOP MOWER BLADES -disen-
£Cge attachment clutchcontrol.
AUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Attachment LiftLever
Switch Pug Out To I..aghPos_on
..._Podtion
/;?"Discharge
7'\ Guard
Push In To
"O,sen.g."
TO OPERATE ON HILLS
_CAUTION: Do not ddve up or down
hillswith slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
•Choose the slowest speed before start-
ing up or down hills.
•Avoid stopping or changing speed on
hills.
•Ifslowing is necessary, move throttle
control lever to slower position.
•If stoppingis absolutely necessary, push
clutch/brake pedal quicklyto brake posi-
tion and engage parking brake.
•Move gearshift lever to 1st gear and
range shiftlever to low (L) position. Be
sure you have allowed room fortractor
to rollslightlyas you restartmovement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make alltums slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protoct hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
15

TOWING CARTS AND OTHER
ATTACHMENTS
Tow onlythe attachments that are recom-
mended by and comply with specifications
ofthe manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the groundand
•cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped,from the factory,already filled
with summer weight oil.
• Check engine oil withtractor on level
ground•
•Unthread and remove oilfill capldip-
stick;wipe oil oft. Reinsert the dipstick
intothe tube and rest oil fillcap on the
tube. Do not thread the cap ontothe
tube. Remove and read oil level. If nec-
essary, add oil until =FULL" mark on
dipstickis reached. Do not overfill.
•For cold weather operation you should
change oilfor easier starting (See "OIL
VISCOSITY CHART- in the Customer
Responsibilitiessection of this manual).
•To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with aminimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
_d weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gesohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional 16
information. Never use engine or
carburetor cleaner products in the fuel
_k or permanent damage may occur.
CAUTION: Fillto bottom ofgas tank
filler neck. Do notoverfill.Wipe off any
spilled oil or fuel. Do not store, spillor use
gasoline near an open flame.
TO START ENGINE
When starting the.engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
•Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
•Place gear shift lever in neutral (N)
position.
•Move attachment clutch to "DISEN-
GAGED" position.
•Move throttle control to fast position
•Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
•Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight-
ly for afew seconds and then continue
to push the control in slowly.
•The attachments and ground ddva can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING (50°F AND
BELOW)
•When engine starts, slowly push choke
control in untilthe engine begins to run
smoothly.Continue to push the choke
control in small steps allowingthe
engine to accept small changes in
speed and load, untilthe choke control
isfully in. Ifthe engine starts to run
roughly,pull the choke control out slight-
lyfor afew seconds and then continue
to push the control in slowly.This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
•The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See _1"OADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be properly leveled for
best mowing performance. See rl'O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
•When mowing large areas, start by tum-
ing to the dght so that clippings will dis-
charge away from shrubs, fences, ddve-
ways, etc. After one or two rounds, mow
in the opposite direction maldng left
hand tums until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
r
I
17

MULCHINGMOWINGTIPS
IMPORTANT:.Forbestperformance,keep
mowerhousingfreeofbuilt.upgrassand
trash.Cleanaftereachuse.
• Thespecialmulchingbladewillrecut
thegrassclippingsmanytimesand
reducethemin sizesothatas they fall
onto the lawn they will dispeme into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to prov'_e nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
•Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjust the mower cut-
Ung height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass condi-
tions may require that an area be
mulched a secondtime to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicularto
the firstcut path.
•Change your cuttingpattem from week
to week. Mow northto south one week
then change to east to west the next
week. This willhelp prevent matting and
graining of the lawn.
18

.F,LL,NOATES
REGULAR-- ,,_,_,_',_,_'_SE_ICE DATES
_mmmmmm
A
shame_e_ M_r e_us _
R c:_n_,,r,d Tm*,_ I/
Adjust I_ade Belt(s) Tfmslo_ I_s
N Replace 011Rlter (If eq_ _2
Clea.EngineCoe_gFins _
ReplaceSparkPlug f_ I
Replace Air Finer"Paper"Cartridge
Replsce Fuel Filter I_
1-ctw_e n_ obn _ _'at_g umwa h_vy lud o__IVghamblenltJ_oeraw_ S-If equlp_4dwl_ _ _
2 -S_k_ _o_n v,f_moF_s_ Indk_y_dully_llb_. e-H_tr_d_d If_wl_ _be_e_y.
3 - If equiRoedw_ olHl_, ¢P4_leol ovary50bourn. 7-"ngh_nf_ _4 p)_l b01103_I.-I_. n_dmum.
4 - Roplaceb_du moreolin v_ mowl_ Inaandy0€4L 00 r_ ov_,l_N_
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this manu-
al. Some adjustments will need to be
made periodically to properly maintain
your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
•Check tire pressure.
•Check operator presence and interlock
systems for proper operation.
• Che_:k for loose fasteners.
LUBRICATION CHART
Zerk Zerk
Bearin,
Front
Wheel
Beadng
Zerk
• Engine
Clutch i
Pivot(s) ,: "
O SAE 30 or 10w30 Motor OIL
0General Purpose Grease
O Refer to Maintenance "Engine"Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pew-
dered graphite type lubricant sparingly.
19

TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 5 of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. Ifyour
tractor does not functionas described
below, repair the problem immediately.
• The engine should notstart unless the
clutch/brake pedal is fully depressed
and attachment clutchcontrol is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without firstsetting the parking
brake should shutoff the engine.
•When the engine is runningand the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut offthe engine.
•The attachment clutchshould never
operate unlessthe operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to allow
access to blades.
•Remove hex Dolt, lock washer and flat
washer secudng blade.
•Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star in
mandrel assembly.
•Reassemble hex bolt, lock Washer and
flat washer in exact order as shown.
•Tightenbolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade boltis Grade 8 heat
treated.
Trailing Blade Mandrel
Edge UpS" Cente_ASSsmbly
_. HOI,e
_'Hex Bolt (Grade 8)
*A Grade 8 heat treated boltcan be
identifiedbysix lineson the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bai-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
Center,_g..=\.<")'H°le//
5/8" Bolt _Blade
orPin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, pedodic charging of the battery
with an automotive charger will extend its
life.
2O