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  9. Craftsman 917.273660 User manual

Craftsman 917.273660 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

STERWINS

STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
CRRFT.TMRN°
LAWN TRACTOR
25.0 HP, 48" Mower
Electric Start
Automatic Transmission
Model No.
917.273660
r_ This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read
and understand this Owner's Manual.
IMPORTANT:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment,
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications..........................5
Assembly/Pre-Operation.......................7
Operation...............................................9
MaintenanceSchedule........................15
Maintenance........................................15
ServiceandAdjustments.....................19
Storage................................................27
Troubleshooting...................................28
RepairParts.........................................32
SearsService........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Fortwo(2)yearsfromthedateof purchase,if thisCraftsmanRidingEquipmentis
maintained,lubricatedandtunedup accordingto theinstructionsintheowner'smanual,
Searswill repairor replacefree of chargeany partsthat arefoundto be defectivein
materialorworkmanshipaccordingto theguidelinesof coveragelistedbelow.Searswill
alsoprovidefreelaborfortheseapplicablewarrantedpartsforthetwofull years.During
thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour
homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryour conve-
nience, INHOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-
chase,butatrip chargewill apply.This chargewill be waivedifthe Craftsmanproductis
droppedoff at an authorizedSears location.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhile thisproductis within
the UnitedStates.
ThisWarrantydoes notcover:
• Expendableitemswhichbecomewornduring normaluse,includingbutnotlimitedto
blades,spark plugs,air cleaners,belts,andoil filters.
• StandardMaintenanceServicing,oil changes, ortune-ups
• Tirereplacementor repaircausedbypuncturesfromoutsideobjects,such asnails,
thorns,stumps,orglass.
• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage
causedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impacting
objectsthat bendtheframeor crankshaft,orover-speedingtheengine.
• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto, elec-
tricalandmechanicaldamagecausedbyimproperstorage,failureto use theproper
gradeandamountof engineoil, failureto keepthedeck clearof flammabledebris,
orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe
owner'smanual.
• Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto becontami-
natedor oxidized(stale). In general,fuelshouldbe usedwithin30 daysof its pur-
chasedate.
• Normaldeteriorationandwearof theexteriorfinishes,or productlabelreplacement.
• Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
Forninety(90)daysfromdateof purchase,if anybatteryincludedwith thisridingequip-
mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthe battery
will notholda charge,Searswill replacethebatteryat no charge. Duringthe first30
daysof purchase,therewill beno chargesto replacethebatteryat your HOME. After
thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewillstill be avail-
ablebutatrip chargewillapply. Thischargewill bewaivedifthe Craftsmanproductis
droppedoff at an authorizedSearslocation.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
IMPORTANT:Thiscuttingmachineiscapableof amputatinghandsandfeetand throw-
ingobjects.Failureto observethefollowingsafetyinstructionscouldresultin serious
injuryordeath.
_WARNING: Inorderto preventac-
cidentalstartingwhensettingup,trans-
porting,adjustingor makingrepairs,
alwaysdisconnectsparkplugwire and
placewirewhereitcannotcontactspark
_lbug"
WARNING: Do notcoast downa hillin
neutral,you maylosecontrolofthetractor.
_!_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
_u to lose control of your tractor.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
•Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
• Besurethearea isclearofother people
beforemowing.Stopmachineif anyone
entersthearea.
• Nevercarrypassengersorchildren
evenwiththe bladesoff.
• Do notmowin reverseunlessabso-
lutelynecessary.Alwayslookdownand
behindbeforeandwhile backing.
• Nevercarrychildren.Theymayfall off
andbe seriouslyinjuredorinterferewith
safemachineoperation.
• Keepchildrenoutof themowingarea
andunderthewatchfulcare ofanother
responsibleadult.
• Bealert andturnmachineoff ifchildren
enterthearea.
• Beforeandwhenbacking,lookbehind
anddownforsmallchildren.
• Mowup anddownslopes(15° Max),not
across.
• Removeobstaclessuchas rocks,tree
limbs,etc.
• Watchfor holes,ruts,or bumps.Uneven
terraincouldoverturnthe machine.Tall
grasscan hideobstacles.
• Useslowspeed.Choosealowgear
sothat youwill nothaveto stoporshift
while ontheslope.
• Avoidstartingorstoppingon aslope.If
tireslosetraction,disengagetheblades
andproceedslowlystraightdownthe
slope.
• If machinestopswhile goinguphill,
disengageblades,shiftinto reverseand
backdownslowly.
• Do notturn on slopesunlessnecessary,
andthen,turnslowlyandgradually
downhill,if possible.
PRODUCT SPECIFICATIONS
Gasoline 4 Gallons
Capacity Unleaded
andType: Regular
OilType SAE 10w30
API-SG-SL): (above32°F)
SAE5W-30
(below32°F)
OilCapacity: W/Filter: 4.0 Pints
W/O Filter: 3.5Pints
Spark Plug: ChampionRC12YC
(Gap: .040")
Ground Speed Forward: 0- 5.5
(MPH): Reverse: 0- 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System:15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case size: U1R
Blade Bolt Torque:45-55 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
5
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow a regular schedule in main-
taining, caring for and using your tractor.
• Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
Ai_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark ar-
rester for the muffler is available through
your nearest Sears service center (See
REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase.Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
• Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Mower
Leveling Wrench
Keys
(2) Keys
Video Cassette
For Future Use
Slope Sheet
Bubble Level
Yournewtractorhas beenassembledat thefactory. Reviewthevideo cassettebefore
youbegin.
When rightor lefthandis mentionedin
this manual,it means,fromyour pointof
view,whenyou arein theoperatingposi-
tion (seatedbehindthesteeringwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
2. Remove packing materials.
3. Remove protective materials from trac-
tor hood and grille.
IMPORTANT: Check for and remove any
staplesin skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
_ / j
_ Label
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating position and
sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
AdjustmentKnob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position, de-
press brake pedal and set the parking
brake.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
7
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Release parking brake.
8. Slowly depress forward drive pedal and
drive tractor off skid.
9. Apply brake to stop tractor and set
parking brake.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
¢" All assembly instructions have been
completed.
¢" No remaining loose parts in carton.
¢" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
¢" Seat is adjusted comfortably and tight-
ened securely.
¢" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
¢" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
¢" Check wiring. See that all connections
are still secure and wires are properly
clamped.
¢" Before driving tractor, be sure freewheel
control is in "transmission engaged" po-
sition (see "To Transport" in the Opera-
tion section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
¢" Engine oil is at proper level.
¢" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
¢" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
¢" Be sure brake system is in safe operat-
ing condition.
¢" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.
Learnand understandtheir meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
4) G
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
t
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT
CLUTCH ENGAGED ATTACHMENT
CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
6
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
,_/_{Illlll@,,
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition Switch
ht Switch Position
Attachment Clutch Switch
Lift Lever Plunger
Throttle Control
Clutch/Brake
Pedal Attachment Lift Lever
Choke Control
Freewheel
Control
Parking Brake
Control Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
THROTTLE CONTROL - Used to control
engine speed.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
ATTACHMENT LIFT LEVER - Used to
raise, lower and adjust the mower deck or
other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH - Used for starting and
stopping the engine.
AMMETER - Indicates battery charging
(+) or discharging (-).
PARKING BRAKE - Locks clutch/brake
into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
HOURMETER - Indicates hours of opera-
tion.
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