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  9. Craftsman 917.274821 User manual

Craftsman 917.274821 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
ICRRFTSMIIN°I
18.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.274821
This product has a mowemission engine which operates
differentmy from previously buimtengines. Before you start the
engine, read and understand this Owner's Manuak
Read and follow aH Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800°659°5917
Sears Craftsman Help Line
5 am =5 pm, Men =Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
AssemblyPre-Operation........................8
Operation.............................................11
Maintenance.......................................18
MaintenanceSchedule........................18
ServiceandAdjustments.....................23
Storage................................................29
Troubleshooting...................................30
RepairParts.........................................34
SearsService........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfromthedate of purchase,ifthisCraftsmanRidingEquipmentis
maintained,lubricatedandtunedupaccordingtothe instructionsinthe owner'smanual,
Searswillrepairor replacefreeofchargeany partsthatarefoundto bedefectivein
materialor workmanshipaccordingtothe guidelinesof coveragelistedbelow.Searswill
alsoprovidefree laborforthese applicablewarrantedpartsforthetwo full years.During
thefirst 30 daysof purchase,therewillbe nochargesto servicethe productatyour
homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryour conve-
nience, IN HOMEwarrantyservicewill still beavailableafterthe first 30 daysof pur-
chase, butatrip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.Thiswarrantyappliesonlywhilethisproductiswithin
the UnitedStates.
ThisWarrantydoesnotcover:
Expendableitemswhichbecomeworn duringnormaluse, includingbutnotlimitedto
blades,spark plugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oilchanges, ortune-ups
Tirereplacementor repaircaused bypuncturesfrom outsideobjects,such asnails,
thorns,stumps,or glass.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage
causedbytowingobjectsbeyondthecapabilityof theridingequipment,impacting
objectsthat bendtheframeorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec-
trical andmechanicaldamagecausedby improperstorage,failureto usetheproper
gradeandamountofengineoil,failureto keepthe deckclear offlammabledebris,
orfailureto maintaintheequipmentaccordingto theinstructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami-
natedor oxidized(stale). Ingeneral,fuelshould beusedwithin30 daysof its pur-
chasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Ridingequipmentusedforcommercialorrentalpurposes.
LIMITEDWARRANTYON BATTERY
Forninety(90)daysfrom dateof purchase,if anybatteryincludedwiththis ridingequip-
mentprovesdefectivein materialor workmanshipandourtestingdeterminesthe battery
will notholdacharge,Searswillreplacethe batteryat nocharge. Duringthefirst30
daysof purchase,therewill be nochargesto replacethe batteryatyour HOME.After
thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewillstill beavail-
ablebuta tripchargewill apply.Thischargewillbewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation,
pleaseca[[1-800-4-MY-HOME@.
This batterywarrantyappliesonlywhilethisproductis withinthe UnitedStates.
Thiswarrantygivesyou specificlegal rights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179
2
miVIPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_,WARNmNG: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I_WARNmNG: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNmNG: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_,WARNmNG: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
L GENERAL OPERATmON
*Read, understand, and follow all
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
3
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross=
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are invoh!ed in a
large percentage of riding mower=re=
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter=
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build=up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
H.SLOPE OPERATmON
Slopesarea majorfactorrelatedto lossof
controlandtip-overaccidents,whichcan
resultin severeinjuryor death. Opera-
tionon allslopes requiresextracaution. If
you cannotbackuptheslopeor ifyou feel
uneasyon it, do notmowit.
Mowup anddownslopes,notacross.
Watchforholes,ruts,bumps,rocks,or
other hiddenobjects. Uneventerrain
couldoverturnthe machine.Tallgrass
can hideobstacles.
Choosea lowgroundspeedso that
you willnot haveto stopor shiftwhile
ontheslope.
Do notmowonwetgrass.Tiresmay
losetraction.
Alwayskeepthe machinein gearwhen
goingdownslopes.Do notshiftto
neutralandcoastdownhill.
Avoidstarting,stopping,or turningon
aslope. If thetireslosetraction, dis-
engagethebladesandproceedslowly
straightdowntheslope.
Keepall movementontheslopesslow
andgradual. Do notmakesudden
changesinspeedordirection,which
couldcausethemachineto rollover.
Useextracarewhile operatingma-
chinewith grasscatchersorotherat-
tachments;theycanaffectthestability
ofthe machine.Do no useon steep
slopes.
Do not try tostabilizethemachineby
puttingyourfooton theground.
Do notmowneardrop-offs,ditches,
orembankments.The machinecould
suddenlyrolloverif awheel is overthe
edgeor iftheedgecavesin.
HLCHmLDREN
Tragicaccidentscan occur if the operator
is not alert to the presence of children.
Childrenare oftenattractedto themachine
and the mowing activity. Never assume
that children will remain where you last
sawthem.
Keepchildrenoutof themowingarea
andin the watchfulcareof a respon-
sibleadultotherthanthe operator.
Bealert andturn machineoff if achild
entersthe area.
Beforeandwhile backing,lookbehind
anddownforsmallchildren.
Nevercarrychildren,evenwiththe
bladesshutoff. Theymayfall off and
beseriouslyinjuredor interferewith
safemachineoperation.Childrenwho
havebeen givenridesin thepast may
suddenlyappearinthe mowingarea
for anotherrideandbe run overor
backedoverbythemachine.
Neverallowchildrento operatethe
machine.
Useextracarewhenapproachingblind
corners,shrubs,trees,or otherobjects
that mayblockyourviewof achild.
inV.TOWmNG
,, Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
,, Followthe manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
,, On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
,, Travel slowly and allow extra distance
to stop.
V. SERWCE
SAFE HANDLING OF GASOUNE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
4
Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVmCE
*Never operate machine in a closed are.
*Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
• Be alert and turn machine off if a child
enters the area.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
, Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFmCATmONS
Gasoline 3.5 Gallons
Capacity Unleaded
and Type: Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
(GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATmONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBlUTIES
*Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
AI:_WARNmNG: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAmR PROTECTION
6
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
*Unlimited service and no charge for
parts and labor on all covered repairs.
* Product replacement if your covered
product can't be fixed.
, Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
* Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Pur-
chase your Repair Protection Agreement
today!
Some limitations and exclusions apply.
For prices and additional information
call 1o800o827=6655.
SEARS INSTALLATmON SERVmCE
For Sears professional instaf/ation of
home appliances, garage door openers,
water heaters, and other major home
items, in the U.S.A. call 1o800o4o1_Yo
HOME@
Steering
Wheel Insert
Steering
Boot
(1) Hex Bolt R
5/16-18 x 4
Steering Wheel
(1) Large Flat Washer
Steering
Wheel Adapter
(1) 5/16 Lock Washer
Seat
(1) Washer
_h 17/32 x 1-3/16 x 12
Gauge
__9 (1) Knob
For Future Use
Keys
Slope Sheet
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUmRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
--- Large Fiat
, Washer
Steering Steering
WheeU Boot
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVmNG TRACTOR
FROM SKID
ATTACH STEERmNG WHEEL
Extension
L
'./'
Lower _- -:-
I
I
Tab
Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
mMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
8
mNSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lowerseat intooperatingpositionand
sit inseat.
7. Slideseatuntilacomfortableposition
isreachedwhich allowsyou to press
clutch/brakepedalallthe way down.
8. Getoff seatwithout movingitsad-
justed position.
9. Raiseseatandtightenadjustment
knobsecurely.
Seat
Seat
Bolt
Flat Washer
Adj
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
_,WARN[NG: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11 .Turn ignition key to "STOP" position.
9 Continue with the instructions that follow.
CHECK TIRE PRESSURE
Thetires onyourtractorwereoverinflated
atthefactoryforshippingpurposes. Cor-
recttirepressureis importantfor best
cuttingperformance.
Reducetirepressureto PSIshownin
"PRODUCTSPECIFICATIONS"section
ofthis manual.
CHECK DECK LEVELNESS
Forbestcutting results,mowerhous-
ingshould beproperlyleveled. See"TO
LEVELMOWERHOUSING"in theService
andAdjustmentssectionofthismanual.
CHECK FOR PROPER POSmON
OF ALL BELTS
Seethefiguresthatare shownforreplac-
ing motionandmowerbladedrivebelts
in theServiceandAdjustmentssection
ofthis manual.Verifythatthebeltsare
routedcorrectly.
CHECK BRAKE SYSTEM
Afteryou learnhowto operateyour trac-
tor,checktosee thatthe brakeis properly
adjusted. See"TOADJUSTBRAKE"in
theServiceandAdjustmentssectionof
thismanual.
_/CHECKLIS T
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton.
v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory).
v" Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10