Craftsman EZ3 917.256701 User manual

NUMBER 917.256701 OWNER'S MANUAL
*Assembly
* Operation
*Customer Responsibilities
*Service and Adjustments
*Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
/IIIHIII ................................................ !111

SAFETY RULES A
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
.Read, understand+ and follow all instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the btade.
- Besure!he area isdear of other people before mowing. Stop
machine if anyone #nters the area.
• Never carry passengers.
= Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
.Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
0 Slow down before turning.
.Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
, Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs,
• Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a majQr factor related to toss-of-control and
tipover accidents; which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
•Mow up and down stopes, not across.
= Remove obstacles such as rocks, tree limbs,etc+
=watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•Use slow speed. Choose a tow gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability,
° Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
- Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
=Avoid starting or stopping on a slope. If tireslose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•Do not turnonslopes unless necessary, and then,turn stowly
and gradua y downh !1,if possible. +
•Do not mow near drop-effs, ditches, or embankments The
mower could suddenly turn over if awheel is over the edge
of a cliff or ditch, or if an edge caves in.
°Do not mow on wet grass. Reduced traction could cause
sliding.
oDo not try to stabilize the machine by putting your foot on the
ground.
•Do notuse grass catcher on steep slopes.
2
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
- Be alert and turn machine off if children enter the area.
° Before and when backing, look behind and down for small
children.
= Never carry children. They may fail off and be seriously
injured or interfere with safe machine operation.
•Never atlow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fue! container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
°Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Aliow machine to cooi before
storing.
•Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running.
•Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or atIow
objects to be thrown. Frequently check components and
repiace with manufacturer's recommended parts, when nec-
essary.
. Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as
required. i
Look for this symbol to point Out im-
Aportant safety precautions. It means
CAUTION!!t BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
_,_ i i i i i,g
CAUTIONi Always disconnect spark plug i
A wire and place wire where itcannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
ii i,iii, ,i
AWARNING
The engine exhaust from this product con-
tains cliemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wel!-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this'manual. The instructions will
enable you to assemble and maintain your tractor properly.
Atways observe the "SAFETY RULES".
MODEL
NUMBER 917.256701
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod_
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBiLITiES
- Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your tractor.
° Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
PRODUCT SPECIFICATIONS
HORSEPOWER: t&0
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: Wi FILTER: 4.0 PINTS
WiO FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RV17YC
(GAP: .025")
VALVE CLEARANCE: INTAKE: .003" - .006"
EXHAUST: .013" - .016"
GROUND SPEED (MPH): FORWARD:
1st 1.I
2nd 1.4
3rd 2.3
4th 3.5
5th 4.5
6th &7
REVERSE: 1.8
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSi
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMPiHR: 30
MIN. CCA: 240
CASE SIZE: UtR
BLADE BOLT TORQUE: 30-35 FT. LBS.
with a spark arrester meeting applicable local or state laws
(if any). Ira spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual),
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT lS _NTHE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF
SAFETY RULES ............. ;.............................................. 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSiBILITiES ...................... 3, 16-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION .......................................................... 11-15
CONTENTS
MAINTENANCE SCHEDULE ..................................... 16
SERVICE AND ADJUSTMENTS ........................... 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAnR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS- ENGINE .................................... 48-57
PARTS ORDERINGtSERVtCE ............... BACK COVER
INDEX A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 23
Carburetor .................................... 25
Mowe
Front-To-Back ......................... 21
Side-To-Side ........................... 20
Throttle Control Cable .................. 25
Air Filter, Engine .................... .............. !8
Air Screen, Engine .............................. 19
Assembly .......................................... 7-10
B
Battery:
Charging ........................................ 8
Cleaning ....................................... 17
Starting with Weak Battery .......... 24
Storage ........................................ 26
Terminals ..................................... t 6
Belt: Motion Drive
Remova!iRepiacement ........... 23
Mower Belt(s)
Removal/Replacement ........... 22
Blade:
Sharpening .................................. I7
Replacement ................................ 17
BrakeAdjustment ................................ 22
C
Carburetor Adjustment ........................ 25
Controls, Tractor ................................. 11
Customer Responsibilities ............. 16-19
Engine:
Air Filter .................................... t8
Air Screen ................................. 18
Coofing Fins ............................. 18
Engine Oil ........................... 14,18
Fuel Filter ................................. tg
Spark Plug(s) ........................... 19
Tractor;
Battery ...................................... 17
Blade ........................................ 17
Lubrication Chart ..................... t 6
Maintenance Schedule ............ 16
Tire Care .......................... 8,17,23
Transaxle ................................. 18
Cutting Height, Mower ........................ 13
E
Electrical:
Interlocks and Relays .................. 24
Schematic .................................... 29
Wiring Diagram ............................ 30
Engine:
Air Filter ........................................ 18
Air Screen .................................... ! 9
Cooling Fins ................................. t 8
Oil Change ................................... 18
Oil Level ....................................... 14
Oit Type ................................... 14, t 8
Preparation .................................. 14
Repair Parts ............................ 48-57
Starting ......................................... 15
Storage ........................................ 26
F
Filter:
Air Filter ............. i....: ..................... 18
Fuel .............................................. t 9
Fue!:Type ............................................. 14
Storage ........................................ 26
Fuse .................................................... 24
H
Hood Removal/Installation .................. 24
L
Leveling Mower Deck .......................... 20
Lubrication:
Chart ............................................ t 6
Engine .......................................... 18
M
Maintenance Schedule ....................... 16
Mower:
Adjustment, Front-to-Back ........... 21
Adjustment, Side-to-Side ............. 20
Blade Replacement ..................... 17
Blade Sharpening ........................ 17
Cutting Height .............................. t3
Installation .................................... 20
Operation ..................................... !4
Removal ....................................... 20
Mowing Tips ........................................ 15
Muffler ................................................. t9
Spark Arrester ........................... 3,38
O
Oil: Cold Weather Conditions ........ 14,18
Engine .......................................... 18
Storage ........................................ 26
Operatiori ....................................... 1t-15
4
Operating Mower ................................ !4
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,38
P
Parking Brake ................................ 12-13
Parts Bag .............................................. 6
Parts, Replacement/Repair ............ 30-47
Product Specifications .......................... 3
R
Repair Parts ................................... 30-47
S
Safety Rules .......................................... 2
Seat ....................................................... 8
Service and Adjustments ............... 20-25
Carburetor .....:.............................. 25
Fuse ............................................ :24
Hood Removal/Installation ........... 24
Motion Drive Belt
RemovaliRepJacement ........... 23
Mower Belt(s)
Removal/Replacement ........... 22
Mower Adjustment
Front-to-Back .......................... 21
Side-to-Side .............. ._............. 20
Mower Removaltlnstatlation ......... 20
Tire Care .............................. 8,17,23
Slope Guide Sheet .............................. 59
Spark Piug(s) ...................................... I9
Specifications. ....................................... 3
Starting the Engine ........................ 14-15
Steering Wheel ................................ 7,23
Stopping the Tractor ........................... 13
Storage ................................................ 26
T
Throttle Control Cable Adjustment .......25
Tires ............................................ 8,17,23
Troubleshooting Chart ................... 27-28
Transaxle ............................................ 18
W
Warranty ................................................ 3
Wiring Diagram ................................... 30
Wiring Schematic ................................ 29

ACCESSORIES AN ATTACHMENTS
ii,ll,lll,,l_,,i, i i,i ,in,m ii1,1 HII,I, .................
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor,
ENGINE
SPARK PLUG GAS CAN ENGINEOIL FUEL STABILIZER AIR FILTER
%
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can he{p
you. This list was current at the time of publication; however, it may change in future years -more attachments may be added, changes
may be made in these attachments, or some may no longer be availab{e or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5..inch steel spikes mounted on t 0-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you cotlect grass clippings and leaves for a
healthier, heater looking Iawn. Two Permanex containers hoid
30-gallon plastic bags,
BUMPER protects _front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, toot caddy, cart cover,
protective mat and doily.
CORING AERATOR takes small p{ugs out of soil to a!low mois-
ture and nutrients to reach grass roots. 36-inch swath, 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE rnakes oil changes easier, faster.
FRONT NOSE ROLLER canters in.frontof mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2or 3pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rotlers,
carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKF-JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, Iets you
mulch, discharge or bag clippings (bagger optional) without
changing btades. For models not equipped as 3qn-t Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x I0 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drum holds up to 390 tbs.of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide
biadectears42-inchpathwhenangled_eftorright. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery andwet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow !0 to 50 feet. Lift controiled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-vott DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers.
SPREADERiSEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves,
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require asleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go[ Optional accessories convert unit for
dethatching, aerating, hilling...without tools,
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top,
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

CONTENTS OF A E,CK
Parts Bag contents shown full size
(1) Knob
(1) Shoulder Bolt
5/16-18
m
(1) Washer
17/32 x 1-3/16 x ! 2 Ga.
.(3) Retainer Springs (double loop)
(4) Retainer Springs (single Loop)
............. Ti, ill,nl u ................
_ (2) Screws #10 x 5/8 _
(2) Lock Washers #10
4
(2)Wetd Nuts #10
(2) Washers 3/16 x 3/4 x t6 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers
9/32 x 5/8 x 16 Ga.
(2) Hex Nuts 1/4-20
(2) Lock Washers t/4
Parts packed separately in carton
U,_,UII , / I J_
Steering
Wheel
Seat
Video
Cassette
Mutcher
Plate _
I i
Manual Parts Bag
Parts bag contents not shown full size
©
(2) Shoulder (2) Center-
Bolts lock Nuts
(2) Washers 3/8 Steering
x 7/8 x 14 Gauge Sleeve
_(2) Front Link Assemblies
Steering " !f-"_"
Wheel _ 2) Gauge
Insert '\ Wheels
(2) Keys
AssembIies
Slope Sheet
6

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed,
(2) 7/16" wrenches
(t) t/2" wrench
(t) 9/16" wrench
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),
3/4" Socket w/drive ratchet
Tire pressure gauge
Phillips Screwdriver
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
,Remove all accessible loose parts and parts cartons
from carton (See page 6),
°Cut, from top to bottom, along lines on all four corners
of carton, and !ay panels fiat.
-Check for any.additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
STEERING WHEEL
_ INSERT
_'_ HEX LOCKNUT
,, ;t\"+--'-"-'- FLAT WASHER
STEERING
WHEEL
STEERING
I/_7 i t t
/
1/f/ t
i
FIG. t
ATI"ACH STEERING WHEEL (See Fig, 1)
• Remove tocknut and large flat washer from steering
shaft.
° Position front wheels of the tractor so they are pointing
straight forward.
oSlide the steering sleeve over the steering shaft.
• Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
°Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
• Snap steering wheel insert into center of steering
wheel.
° Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
=Press lift lever plunger and raise attachment lift lever to
its highest position.
, Release parking brake by depressing clutch!brake
pedal. •
°Place gearshift lever in neutral (N) position.
°Roll tractor backwards off skid.
•Remove banding holding discharge guard up against
tractor.
7

ASSEMBLY
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding=
-Lift hood to raised position.
• Open terminal access doors, remove terminal protec-
tive caps and discard.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
• First connect RED battery cable to positive (+) battery
terminal with hex bolt, fiat washer, lock washer and hex
nut as shown. Tighten securely.
° Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
° Close terminal access doors.
Use terminal access doors for:
• inspection for secure connections (to tighten hard-
ware).
• Inspection for corrosion.
• Testing battery.
° Jumping (if required).
° Periodic charging.
LOCK FLAT
HEX NUT_, WASHER WASHER
DISCARD TERMINAL \.. HEX
PROTECTIVE CAPS \BOLT
POSITIVE
(REO)
CABLE
NEGATIVE
(BLACK)
CABLE
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt.
= Assemble adjustment knob and flat washer loosely.
Do not tighten.
° Tighten shoulder bolt securely.
° Lower seat into operating position and sit on seat.
°Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
, Get off seat without moving its adjusted position.
-Raise seat and tighten adjustment knob securely.
SEAT
BOLT R \\ \, \\\
/
ADJUSTMENT
KNOB '
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinfiated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance,
-Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
8

m ii,ln
INSTALL MOWER
ASSI BLY
AND DRIVE BELT (See
Figs. 4 and 7)
Be sure tractor is on leve! surface and mower suspension
arms are raised with attachment lift contro!. Engage park-
ing brake.
• Cut and remove ties securing anti-sway bar and beits.
Swing anti-sway bar to left side of mower deck.
, S!ide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
• Install one front link in top hole of the R.H. front mower
bracket and R.H. front suspension bracket. Retain
with two single loop retainer springs as shown.
• Insta!l second front link in h H. front suspension bracket
only and retain _X,ith single loop retainer spring as
shown.
° Turn height adjustment knob counterclockwise until it
Stops.
• Lower mower linkage with attachment lift control.
, Place the L.H. suspension arm on outward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
• Slide !eft side of mower back and install the unattached
front link in top hole of the L.H. front mower bracket.
Retain with single loop retainer spring as shown.
• Place the R.H. suspension arm on outward pointing
deck pin. tf necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
• Retain both suspension arms to deck pins with double
loop retainer springs.
° Turn height adjustment knob clockwise to remove
slack from mower suspension.
° Raise mower to highest position.
•Assemble gauge wheeis (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower shou!d be properly leveled.
See "TO LEVEL MOWER HOUS!NG" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figeres that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
are routed correctly.
ELECTRIC
CLUTCH
FRONT
SUSPENSION
BRACKETS
DOUBLE LOOP
RETAINER SPRING
CHASSIS (outward pointing
BRACKET deck pins)
SUSPENSION
ARMS FRONT
MOWER
BRACKET
FRONT
LINK
SHOULDER
BOLT
GAUGE
WHEEL
3_ WASHER
3/8-! 6
CENTER
LOCKNUT
DOUBLE LOOP
RETAINER
SPRING
ANTi-SWAY
BAR
IDLER /
PULLEY
FIG. 4
SINGLE
LOOP
RETAINER
SPRINGS
DISCHARGE GUARD
9

ASSEMBLY
INSTALL MULCHER PLATE (See Figs. 5and 6)
= install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inseiting
weld nut from the top With hook pointing down.
* Tighten hardware securely.
, Raise and hold deflector shield in upright position.
. Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
- Hook front latch into hole on front of mower deck.
- Hook rear latch into hole on back of mower deck.
DEFLECTOR
SHIELD
LATCH
HOOKS
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM TIlE TOP
HOOK POINTS
DOWN
LOCK
WASHER
WELD.
NUT "N
LATCH
HOOK
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER WELD
NUT
FIG. 5
FIG. 6
v"CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BES TPERFORMANCE AND SATISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVfEW THE FOLLOWING CHECKLIST."
,/ All assembly instructions have been Completed.
,/ No remaining loose parts in carton.
v" Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tighiened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
v" Be sure mower deck is properly leveled side4o-sidel
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
¢" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNtNG HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
J Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regutar unleaded
gasoline.
,I" Become familiar with all controls - their location and
function. Operate them before you start the engine.
v" Be sure brake system is in safe operating condition.
10

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,
BATTERY
ENGINE ON
FUEL
REVERSECAUTION OR FORWARD FAST SLOW
.WARNING
ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL HIGH
ATTACHMENT
CLUTCH ENGAGED
L
LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
o5
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
1!

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourseff with the location of various controls and adjustments. Save
his manual for future reference.
AMMETER
THROTTLE CHOKE
CONTROL CONTROL
LIGHT SWITCH __!_'_
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
IGNITION
SWITCH ATTACHMENT
CLUTCH SWITCH
LiFT LEVER
_ PLUNGER
/_'F ATTACHMENT
EVER
PARKING BRAKE
_-tt LEVER
GEARSHIFT
LEVER
FiG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH- Used toengage mower
blades or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
HEIGHTADJUSTMENT KNOB- Used to adjust the mowei _
height.
LIGHT SWITCH - Turns the headlights on and off.
GEARSHIFT LEVER - Selects the speed and direction of
the tractor.
IGNITION SWITCH - Used to start and stop the engine.
PARKING BRAKE LEVER- Locks clutch/brake pedat into
the brake position.
THROTTLE CONTROL - Used to control engine speed,
LIFT LEVER PLUNGER - Used to release attachment iift
lever when changing its position.
CHOKE CONTROL - Used when starting a cold engine.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
12

OPERATIC
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend awide vision safety
mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
You r tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake wilt shut off the" engine.
° Depress clutch!brake pedal into full "BRAKE" position
and hold.
-Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Peda! should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
THROTTLE ATTACHMENT
CLUTCH SWITCH
CONTROL PUSH-IN TO PULL OUT TO
"DISENGAGE" "ENGAGE"
CHOKE
CONTROL
"BRAKE"
POSITION =ARK|NG
BRAKE
"ENGAGED"
POSITION
CLUTCWBRAKE
PEDAL"DR|VE"
POSITION
HEIGHT GEARSHIFT
ADJUSTMENTKNOB LEVER
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
° Move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE-
• Depress clutch/brake pedal into full "BRAKE" position.
= Move gearshift lever to neutral (N) position.
ENGINE -
° Move throttle control to slow (,_1_) position.
NOTE: Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
, Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
- Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaustgases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-
mance.
TO USE CHOKE CONTROL (See Fig° 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
= To engage choke control, pull knob out. Slowly push
knob in to disengage.
13
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled bY the
gearshift lever.
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
° Move gearshift lever to desired position.
, Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DOSO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
- Turn knob clockwise (f-_) to raise cutting height.
o Turn knob counterclockwise (K",.)to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip
with the engine not running. These heights are ap-
proximate and may vary depending upon soil condi-
tions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better Iooking
lawns, mow often and after moderate growth.
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Adjust gauge wheels with tractor on a flat level surface.
• Adjust mower to desired cutting height (See 'q-O AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).

OPERATION
•With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground, Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE
WHEEL
MOUNTING
BRACKET,__ _'_-_-r "-'--
LOCKNUT ...._,,\N3.. _-_"--
GAUGE WHEEL
ii:t,_f_ii} SHOULDER BOLT
FiG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine.
.Select desired height of cut.
•Lower mower with attachment lift control.
.Start mower blades by engaging attachment clutch
control.
= TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT
CLUTCH SWITCH
PULL OUT TO
ATTACHMENT
LIFT LEVER HiGH
POSITION
,+"''--_ LOW
POSITION
iJ
'FiG. 10
TO OPERATE ON HILLS
• Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
o
TO
°
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly
TRANSPORT
Raise attachment lift to highest position with attach-
ment lift control.
- When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
= Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig, 17)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oi!.
- Check engine oil with tractor on level ground.
° Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push it all the way down into the tube, wait
for a few seconds, remove and read oil level. If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill.
= For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
- To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
°Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING 1NTEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLtNE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasoho! or using ethanol or methanol} can
attract moisture which leads to separation and formation of
acids during stoi'age. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fue! lines and carburetor are
empty. Use fresh fuel next season. See Sto_age lnstruc _
tions for additional information, Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
14

iJ OPERATION
CAUTION: Fill to bottom of gas tank
filmerneck. Do not overfill. Wipe off any
e
spilled oil or fuet, Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting engine for the first time or if engine has run
out of fuel, it wilt take extra cranking time to move fue! from
the tank to the engine.
- Depress clutch/brake pedal and set parking brake.
• Place gearshift lever in neutral (N) position.
•Move attachment clutch to "DISENGAGED" position.
• Pull choke control out to choke (N) position for cold
engine start. For warm engine start do not use choke
control.
Move throttle control to midway between fast (,t_) and
slow (,_) positions.
• Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
secondsper minute. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
. When engine starts, slowly push choke control in.
°Move throttle control to fast (,_) position.
° Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TIPS
, Tire chains cannot be used when the mower housing
is attached to tractor.
•Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
, The left hand side of mower should be used for trim-
ming.
° Drive.so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11).
(
f
I
•tf grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
° Do not mow grass when it is wet. Wet grass wit! plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
•When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.
MULCHING, MOWING TiPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUll_T-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass wilt
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
• Avoid cutting your lawn when itiswet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig, 12). For extremely heavy mulching,
reduce your width otcut on each pass and mow slowly.
FIG. 12
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
° Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This wil! help prevent matting and graining
of the lawn.
FiG, tl 15

CUSTOMER RESPO BILITiES
MAINTENANCE SCHEDULE
FILL tN DATES
AS YOU COMPLETE
REGULAR SERVICE
Cheek Brake Operation
Check Tire Pressu/re
TCheck for Loose Fasteners
a Sharpen/Replace Mower Biades
A
CLubrication Chart
TCheck Battery Leve!iRecharge
D Clean Battery and Terminals
RCheckTransaxle Cooling
Adjust Blade Bett(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Ciean Air Filter
E
N CIean Air Screen
G Inspect Muffler/Spark Attester
J Replace Oil FiIter (if equipped)
N Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
.Changemoreoftenwhenoperatingunder aheavy loador in highambienttemperatures.
2- Servfcemoreoften whenoperatingin dirty ordustyconditioner
3-If equipped with oii filter, change oil every 50hours.
4-Reptace bladesmere oftenwhenmowing in sandy seii.
SERVICE DATES
5 - if equipped with adjustable system,
6 - Not required if equipped with maintenance-free battery_
7 - Tighten front axle pivot belt to 35 ft,-Ibs, maximum.
Do r_ot overtighl[en,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
,Check brake operation.
, Check tire pressure.
, Check for loose fasteners.
®
OATTACHMENT"
CLUTCH
PIVOT(S)
GEARSHIFT(_
PIVOTS
16
(_SAE 30 OR 10W30 MOTOR OiL
®GENERAL PURPOSE GREASE
®REFER TO CUSTOMER RESPONSIBILITIES ,,=_,l_,_,,_,,,> ...... SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS..IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIB
LI_,I,,, iii i, ii i,in!,l, ii ,i i iiil,,inlnl
TRACTOR
Always observe Safety rules when performing any mainte-
nance.
, ,i,,_11 .................... _ ,i-i ii
BRAKE OPERATION
tf tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
•Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
• Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lockwasher and flat washer securing
blade.
•Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown..
° Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
FLA'[
MANDREL
ASSEMBLY
BLADE
TRAILING EDGE
LOCK WASHER
HEX BOLT (GRADE B)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 13
ILITIES
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
•The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
,To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
= Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
if blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
/
CENTER HOLE /
/
518" BOLT
OR PIN
BLADE
FIG, 14
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•Keep battery and terminals clean.
•Keep battery bolts tight.
• Keep small vent holes.
° Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
°Remove terminal guard.
°Disconnect BLACK battery cabie first then RED bat-
ten] cable and remove battery from tractor.
• Wash battery with solution Of four tablespoons of
baking soda to one gaIlon of water. Be careful not to get
the soda solution into the cells.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
°Coat terminals with grease or petroleum jelly.
= Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
17

-- =.... ,.,
CUSTOMER
................. ....... ...... ,IU'm
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable, Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
ESPO LITIES
OIL FILL
CAP/D|PSTICK
OIL DRAIN
PLUG
LUBRICATION
Only use high quality detergent oil rated with APf service
classification SF or SG. Select the oil's SAE viscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
.20 _ 30 °80 °
.30 _.20 ° .100 0_ 10° 20 ° 30 _ 40 °
TEMPERATURE RANGE ANTICfPATED BEFORE NEXT O{L CHANGE
NOTE: Although multi-viscosity oils (5W30, t0W30 etc.)
improve starting in cold weather, these multi-viscosity oi!s
will result in increased oil consumption when used above
32°F. Check your engine oil !evet more frequently to avoid
possible engine damage from running low on oil.
Change the oi! after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten o11fill
cap/dipstick securely each time you check the oil {evel.
TO CHANGE ENGINE OIL (See .Fig.15)
Determine temperature range expected before oil change.
All oil must meet APt service classification SF or SG.
• . Be sure tractor is on levelsurface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap!dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove drain plug,
• After oil has drained completely, replace oil drain plug
and tighten securely.
•Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
• Use gauge on oil fill cap/dipstick for checking leve!. Be
sure dipstick is in all the way for accurate reading.
Keep oil at "FULL" line on dipstick.
FIG. i5
AIR FILTER (See Fig. 16)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season., whichever occurs first
Service air cleaner more often under dusty conditions.
• Remove wing nut and cover.
• Remove seal and cartridge p!ate.
TO SERVICE PRE-CLEANER.
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• SatUrate it in engine oil, Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
• Gently tap the flat side of the paper cartridge to dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this wilt damage the cartridge.
Replace a dirty, bent, or damaged cartridge.
° Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
• Reassemble air cleaner, cartridge plate, and seatl
• Install the air cleaner cover and wing nut. Tighten wing
nut 1/2turn to 1full turn after nut contacts cover. Do not
overtighten.
o,o
PRE-CLEANER CARTRIDGE
FIG. 16
18

CUSTOMER RESPONSIBILITIES
CLEAN AiR SCREEN (See Fig. 17)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 17)
Remove any dust, dirt or oif from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
(See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the
Service and Adjustments section of this manual).
IN-LINE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line
sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
, Be sure there are no fuel line leaks and clamps are
properly positioned.
= Immediately wipe up any spilled gasoline.
COOLING FINS SCREEN
(BOTH SIDES)
\
\
\FIG. 17
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
MUFFLER
inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
CLAMP
FUEL FILTER
CLAMP
FIG. 18
CLEANING _
• Clean engine, battery, seat, finish-, etc. of all foreign
matter.
- Keep finished surfaces and wheels free of all gasoline,
oil, etc.
°Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting areshown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
19

SERVICE A ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
*Depress clutch/brake pedaK fully and set parking brake.
=Place gearshift lever in neutral (N) position,
*Place attachment clutch in "DISENGAGED" position.
° Turn ignition key "OFF" and remove key.
oMake sure the blades and all moving parts have completely stopped.
=Disconnect spark plug wire from spark ptug and place wire where it cannot come in contact with
plug,
TO REMOVE MOWER (See Fig, 19)
° Place attachment clutch in "DISENGAGED" position.
- Turn height adjustment knob to lowest setting.
, Lower mower to its lowest position.
•Remove retainer spring holding anti_swaybar to chas-
sis bracket and disengage anti-swaybar from bracket.
• Remove retainer springs from suspension arms at
deck and disengage arms from deck.
• Raise attachment lift to its highest position.
• Remove two retainer springs from each front link and
remove links.
-Slide mower forward and remove belt from electric
clutch pulley.
,Slide mower out from under right side of tractor.
IMPORTANT: tFAN ATTACHMENT OTHERTHAH THE
MOWER DECK 1STO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND
DRIVE BELT" in the Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
Iftires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21 )
-Raise mower to its highest position.
= At the midpoint of both sides of mower, measure height
from bottom edge of mowerto ground. Distance "A" on
both sides of mower should be the same or within t/4"
of each other.
° If adjustment is necessary, make adjustment on one
side of mower only.
° To raise one side of mower, tighten lift link adjustment
nut on that side.
=To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut wi!lchange mower
height about !/8".
• Recheck measurements after adjusting.
SUSPE
ARMS
CHASSIS
BRAq
ADJUSTMENT
NUTS LIFT
LINKS FRONT
SUSPENSION
BRACKET
RETAINER
SPRING
ANTI-SWAY
BAR
LINKS
RETAINER
SPRINGS
FRONT
SUSPENSION
BRACKET
TMOWER
BRACKET
RETAINER
SPRINGS
FiG. t9
2O