Craftsman EZ3 917.258555 User manual

MODEL NUMBER 917.258555 /:IN°
OWNER'S MANUAL
®Assembly
oOperation
oCustomer Responsibilities
-Service and Adjustments
oRepair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH_
I. GENERAL OPERATION
•Read, understand, and follow all instructionsin the manual
and on the machine before starting..
°Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrownby the blade.
•Be surethe area isclear of otherpeoplebeforemowing..Stop
machine ifanyone enters the area_
o Never carrypassengers°
°Do not mow in reverse unless absolutely necessary_Always
look down and behind before and while backing.,
•Be aware of the mower' discharge direction and do not point
it at anyone_ DO not operate the mower without either the
entire grass catcher' or the guard in place,
° Slow down before turning..
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting°
° Turn off blades when not mowing.
° Stop engine before removing grass catcher or unclogging
chute,.
° Mow onty in daylight or good artificial light.
° Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing roadways..
° Use extra care when loading or unloading the machine into
a trailer or truck.
ii. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result insevere injuryor death.
All slopes require extra caution, if you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
•Mow up and down slopes, not across..
°Remove obstacles such as rocks, tree limbs, etc.
°Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tel/grass can hide obstac/eso
•Useslow speed. Choose atow gear so thatyouwillnot have
to stop or shift while on the slope,
•Follow the manufacturer's recommendations for wheel
weights or counterweights toimprove stability.
°Use extra care with grass catchers or other attachments.
These can change the stability ofthe machine.
• Keep eli movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction_
o Avoid starting or stopping on aslope, If tires lose traction,
disengage the blades and proceed slowly straight down the
slope..
DO NOT,
=Do not turnon slopes unless necessary, andthen, turn slowfy
and gradually downhill, if possible.
=Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliffor ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause
sliding.
°Do not try to stabilize the machine by puttingyour foot on the
ground.
=Do not use grass catcher on steep slopes..
2
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them_
, Keep children out of the mowing area and underthe watchful
care of another responsible adult..
°Be alert and turn machine off if children enter' the area.
• Before and when backing, look behind and down for small
chiIdrem
• Never carry children_ They may fall off and be seriously
injuredor interfere with safe machine operation.
= Never allow children to operate the machine°
,, Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision,
IV. SERVICE
•Use extra care in handling gasoline and otherfuels. They are
flammable and vapors are explosive.
Use only an approved container
Never remove gas cap or add fue! with the engine
running.. Allow engine to cool before refueling,. Do not
smoke_
Never refuel the machine indoors_.
Never store the machine or fuel container inside where
there isan open flame, such as a water' heater_.
• Never run a machine inside a closed area..
° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices, Check their proper
operation reguladyo
°Keep machine free of grass, leaves, or other debris build-up_
Clean oil or fuel spillage° Allow machine to cool before
storing_
, Stop and inspect the equipment if you strike an object.
Repair, [f necessary_ before restarting.
= Never make adjustments or'repairs with the engine running..
, Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary_
° Mower blades are sharp and can cuL Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
• Check brake operation frequentty_ Adjust and service as
required.
A ook for this symbol to point out ira-
portant safety precautions. It means
CAUTION!!! BECOMEALERTH! YOUR
SAFETY' IS INVOLVED.
............... :.11
..............CAUTION: Always disconnect spark plug
A wire and place wire whereit cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
A WARNING
Tahe engine exhaust from this product con-
ins cnemicats Known to the State of Caniror-
nia to cause cancer, birth defects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment. We have competent, well-
trained technicians and the proper tools to service or repair
this tractor°
Please read and retain this manual. The instructions wilt
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES'L
MODEL
NUMBER 917°258555
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
iFOR FUTURE REFERENCE.
F,..................
PRODUCT SPECIFICATIONS
HORSEPOWER: 15,,0
GASOLINE CAPACITY 125 GALLONS
OIL TYPE (API-SF!SG/SH): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4,,0 PINTS
W/O FILTER: 3.,5 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: 040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 0 - 5,7
REVERSE: 0-25
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MINoCCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT_ LBS.
AND TYPE: UNLEADED REGULAR
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
ucL Contact your nearest Sears store for details,,
CUSTOMER RESPONSIBILITIES
. Read and observe the safety rules,,
.Fo!low a regular schedule in maintaining, caring for and
using your tractor°
° Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion eng!ne and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable loc,_.;or state laws
(if any).. If a spark arrester is used, itshould be maintained
in effective working order by the operator.
{n the state of California the above is required by law
(Section 4442 of the California Public Resources Code)_
Other states may have similar laws. Federal laws apply on
federal lands° A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)°
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this CraftsmanRiding Equipment is maintained, lubricatedand tuned up according
to the instructionsin the owner's manual, Sears willrepair or replace, free of charge, any parts found to be defective in mater_ator
workmanship._
This Warranty doesnot cover:
• Expendable items whichbecome worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns,stumps, or glass.
° Repairs necessary because of operatorabuse, negligence, improperstorage or accident or the failure to maintain the
equipment accordingtothe instructionscontainedinthe owner'smanual.
-Riding equipment usedfor commercial orrentalpurposes,.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defeclive in material or
workmanship and our testing determines the battery willnot holda charge, Sears will replace the battery at no charge..
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY_) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT 1SIN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from stale to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
....................................................................................................... iiilll,i,Ni
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
iNDEX A
Accessories .........................................................5
Adjustments=
Brake ......................................................22
Carburetor. .............................................25
Mower:
Front-To-Back .....................................21
Side-To-Side .....................................21
Throttle Control Cable ...................24
Air Filter, Engine ..............................................18
Air Screen, Engine .....................................18
Assembly .......................................................7-9
B
Battery:
Charging .........................................................7-8
Cleaning ............................................17
Connecting .......................................7-8
Starling with Weak Battery .......... 23
Storage ....................................................26
Terminals ............................................17
Belts:
Motion Drive
Removal/Replacement .................22
Mower Blade Drive
Removal/Replacement ................22
Blade:
Sharpening .........................................17
Replacement .........................................17
Brake Adjustment .....................................................22
C
Carburetor Adjustment ..................................25
Controls, Tractor ..........................................11
Customer Responsibilities .................16-19
Engine:
Air Filter...........................................18
Air Screen, Engine ....................19
Battery ............................................17
Cooling Fins, Engine ...................19
Engine Oi! ....................................19
Fuel Filler ..........................................19
Spark Plugs..........................................19
Tractor:
Blades ......................................................17
LubricationChart ...............................16
Maintenance Schedule ............ 16
Tire Care .............................8,t7,23
Cutting Height, Mower ...........................12
E
Electrical:
Interlocks and Relays .......................24
Schematic .................................................29
Wiring Diagram .....................................30
Engine:
Air Filter .............................................18
Air Screen ............................................19
Cooling Fins, Engine..........................19
Oil Change .................................................18
Oil Level .................................................13,18
Oil Type ............................................................18
Preparation ..............................................13
Repair Pads ..........................................48-53
Stading ..................................................14
Storage ....................................................26
F
Filters:
Air..................................................................18
Fuel ........................................................19
Fuel:
Type .........................................................13
Storage .............................................26
Fuse .............................................................24
G
Gauge Wheels ...................................................8
H
Hood RemovaVlnstafiation ........................24
L
Leveling Mower Deck ...............................21
LubricationChart .....................................t6
M
Maintenance Schedule ..................................16
Mower:
Adjustment, Front-to-Back ...........21
Adjustment, Side-to-Side .............21
Blade Sharpening ...........................17
Blade Replacement ..............................17
Cutting Height .................................12
Installation ..........................................20
Operation .................................................t3
Removal ........................................................20
Mowing Tips ...........................................................15
Muffler ...........................................................19
Spark Arrester ..................................3,40
Mulcher Plate ...................................................9
4
O
Oil: Cold Weather Conditions ............I3,18
Engine ......................................................18
Storage .................................................26
Operation ................................................10-15
Operating Mower'. ......................................13
Options:
Accessories ............................................5
Spark Arrester .........................................3,40
P
Parking Brake ............ ............................ 11-12
Pads Bag .............................................. 6
Pads, Replacement/Repair ...............30-47
Product Specifications ......................................3
R
Repair Parts .......................................................30-47
S
Safety Rules .................................................2
Seat ..................................................................8
Service and Adjustments ......................20-25
Brake ..............................................................22
Carburetor ...............................................25
Fuse ..............................................................24
Hood RemovaVlnstallation ............24
Motion Drive Belt
Removal/Replacement ..............22
Mower Blade Drive Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back ...............................21
Side-to-Side ....................................21
Mower Installation ...................................20
Mower Removal ...................................20
Tire Care ....................................................8,17,23
Slope Guide Sheet .......................... ...... 55
Spark Plugs................................................ t9
Specifications ........................... ....................... 3
Starling the Engine ...........................13-14
Steering Wheel ......................................7,23
Stopping the Tractor. ......................................... 12
Storage .........................................................26
T
Throttle Control Cable Adjustment .......24
Tires .................................................8,17,23
Trouble Shooting Chart .............................27-28
Transaxle Repair Pads .................. 46-47
W
Warranty .................................................................3
Wiring Diagram ........................................30
Widng Schematic .......................................29

ACCESSOFI AND ATTACHMENTS
............. lltt.rlt_l,ll it ill i ] ttttltl
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor_
ENGINE
SPARK PLUG AIR FILTERGASCAN ENGINEOIL FUELSTABILIZER MAINTENANCE BLADES BELTS
%
PERFORMANCE
Sears offers a wide variety of attachments thatfit yourtractor. Manyof these are listed below withbrief explanations ofhow they can help
you. This list was currentat the time ofpublication;however, itmay change infutureyears - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fityour model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do notrequire additiona!hitches or conversion kits (those thatdo are indicated) and are designed for easy
attaching and detaching°
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 25_inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration°
BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawno Two Permanex containers hold
30-gallon plastic bags,
BUMPER protects front end of tractor from damage
CARTS make hauling easy° Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly..
CORING AERATOR takes small plugs out of soil to aIfow mois-
ture and nutrients to reach grass roots. 36_inch swath. 24
hardened steeEcoring tips, 150 lb. capacity weight tray_
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2or 3pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE V/HEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain. For mower decks not so
equipped°
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup, Twenty spring line
teeth° Useful toprepare bare areas forseeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper° Mounts behind tractor_
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades° For models notequipped as 3-in-1 Convertible
mowers_ See "MOWER" in the Repair Parts section of this
manual
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.,
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to390 Ibs_ofweighL Rounded
edges prevent harm to tuff. Adjustable scraper automatically
cleans drum,
SNOWBLADEforsnowremoval only, 14-inch high,48-inchwide
blade clears 42-Inch path when angled left or right. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar° (Use with tire chains and wheat weights and/or rear drawbar
weight_)
SNOW'rHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seal 6-inch
diameter spout discharges snow t0 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight°)
SPRAYERS use 12-volt DC electdc motor that connects to the
tractor batter] or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattemo For applying herbicides, insecti-
cides, fungicides and liquid fertilizers_ ,
SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hpengine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue_ Tiller has its own built-in
lift and depth control system and does NOT require asleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up tothe tractor
drawbar and go? Optional accessories convert unit for
dethatching, aerating, hilling._without tdols,
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smoolh ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility° Hinged metal doors with catch. Keeps operator warm
and dry_ Remove vinyl sides and windshields for use as sun
protector in summer.. Optional accessories include: tinted/
tempered solidsafety glasswindshield withhand operatedwiper;
12-volt amber caution light for mounting on cab top.
VACS for powerfulcollectionof heavy grassclippingsand leaves.
Optional wand attachment to pick up debris in hard-to-reach
places_ VAC/CHtPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications°
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials_
5

CONTENTS OF
i tlntit ti nnn ttll UitltU
................. i IlJl Itllt tl t I I tl tt tltt tttttttt Ilttl
Parts Bag contents shown full size
]lll]t]tlt ......... i,tttt (1) Hex Bolt
3/8-16 x 1
(1) Large Flat Washer (1) Lockwasher 3/8
Q
(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18
......... ii n iiiiiiiiiii iiiiii (1) Hex Bolt
1/2-13 x 1
(1) Shoulder Bolt
5/16-18
(I) Washer
17/32 x
1.-3116x
12 Gauge
2) Hex Bolts (2) Hex @
1/4-20 x 3/4 Nuts
1/4-20
(2) Washers
9/32 x5/8 (2) Lock
x 16 Gauge Washers
1/4
Seat
Video
Cassette
Steering Wheel
Mulcher
Plate
Manual
L.
Parts Bag
II ill ti
,llnllllllllll II
Parts bag contents not shown full size
......................... i iiii ii ii i llluu
@ (2) Washers 3/8
x 7/8 x i4 Gauge
(2) Shoulder
Bolts ©
(2) Center-
lockNuts
W) Gauge
heels
Steering
Wheel
Adapter
Allen Wrench
_ teeringWheel
insert
Slope Sheet o
= (2) Keys
Steering
Extension
Shaft
6

BLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easien Standard
wrench sizes are listedo
(1) 3/4" Socket w!ddve rachet
(2) 7/'16"wrenches (1) Phillips Screwdriver
(2) 1/2" wrenches Tire pressure gauge
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),,
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton (See page 6).
° Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat_
• Check for any additional loose parts or cartons and
remove,,
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
°Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknuto Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT_ LBS TORQUE,
°Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
oPosition front wheels of the tractor so they are pointing
straight forward.
° Slide steering wheel adapter onto steering shaft exten-
sion.
°Position steering wheel so cross bars are horizontal
(left to right) and slide insideboot and onto adapter.
°Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
- Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FORAND REMOVE ANY STAPLES
INSKID THAT MAYPUNCTURETIRESWHERE TRACTOR
IS TO ROLL OFF SKID,
TO RO LLTRACTOR O FF SKID (See Operation
section for location and function of controls)
•Presslift leverplungerand raise attachment lift leverto
its highest position°
=Release parking brake by depressing clutch/brake
pedal.
- Place freewheel control in freewheeling position to
disengage transmission (See '_FOTRANSPORT" in
the Operation section of this manual).
. Roll tractor backwards off skid.
oRemove banding holding discharge guard up against
tractor,
STEERING
BOOT
EXTENSION
LOWER
SttAFT
FIG. 1
7
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
I i I I I1"1 ..........................................................
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding. IIIII I LILLII '' ' ! ........
Remove cardboard packing from seat pan and lift seat
pan to raised position.
°Open battery box door°
°Remove terminal protective caps and discard,
•If this batter,] isput into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps_
°First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely,
• Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely°
•Close battery box door.

A
Open battery box door for:
• Inspection for secure connections (to tighten hard-
ware).
° Inspection for corrosion.
° Testing battery°
° Jumping (if required)°
° Periodic charging..
LOCK
WASHER
FLAT
DISCARD
TERMINAL
PROTECTIVE
CAPS
__S_ ''f HEX
NUT
NEGATIVE
(BLAC_ CABLE
FIG. 2
BOLT
SEAT
PAN
BOX DOOR
FIG. 3
POSITIVE
(RED) CABLE
INSTALL SEAT (See Fig. 4)
Adjust seat before tighteningadjustment bolt.
° Remove cardboard packing on seat pan.
,Place seat on seat pan and assemble shoulderboll
o Assembleadjustmentbolt,Iockwasherandflatwasher
loosely. Do nottighten.
- Tighten shoulder bolt securely._
•Lower seat intooperating positionand sit on seat.
• Slide seat until acomfortable positionisreached which
allows you to press clutch/brake pedal all the way
down_
o Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment bolt securefy.
SEAT
\
SEAT PAN
SHOULDER
BOLT
LARGE FLAT WASHER
ADJUSTMENT LOCK WASHER
BOLT
FIG. 4
CHECK TIRE PRESSURE
The tires on yourtractorwere overinflated atthe factory for
shipping purposes. Correct tire pressure is importantfor'
best cutting performance.
°Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual
CHECK DECK LEVELNESS
For bestcutting resutts, mower housing should be properly
leveled° See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manuat.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of tttis manual° Verify that the belts are routed
correctly_
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See 'q'O ADJUST
BRAKE" in the Service and Adjustments section of this
manual
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in
properposition when operating mower. Be sure they are
properly adjusted to ensure optimum mower perforrnance.
°Assemble gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual)°
• With mower in desired height of cut position, gauge
wheels shoutd be assembled so they are slightly off the
ground, Install gauge wheel in appropriate hole with
shoulder bolt, 318 washer, and 3/8-16 iocknut and
tighten securely_
° Repeat for opposite side installing gauge wheel in
same adjustment hole.
8

BRACKET
LOCKNUT
GAUGE WHEEL
FIG. 5
SHOULDER BOLT
INSTALL MULCHER PLATE (See Figs. 6
and 7)
-Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
,Tighten hardware securely,
•Raise and hold deflector shield in upright position.
.Place front of mulcher plate over front of mower deck
opening and slide into place, as shown..
•Hook front latch into hole on front of mower deck_
° }-took rear latch into hole on back of mower deck.
................................_ ............. t
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT
FROM THE TOP,
HOOK POINTS
DOWN
LOCK
WELD. WASHER
NUT _-\ SCREW
LATCH
HOOK HOOK
WASHER
MULCHER
PLATE
LOCK
IWASHER
WASHER
_-'_SCREW
FIG. 6
WELD
NUT
9
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 7
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mutcher plate and store in a safe place.
Your mower is now ready for discharging or installationof
optional grass catcher accessory.
NOTE: Itis not necessary to change blades. The mulcher
blades are designed for discharging and bagging also,,
#"CHECKLIST
BEFORE YOU OPERATE AND EIVJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BESTPERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v" All assembly instructions have been completed.
,/ No remaining !oose parts in carton.
J Battery is properly prepared and charged, (Minimum
1 hour at 6 amps)o
,f Seat isadjusted comfortably and tightened securely,
v" All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory).
,/ Be sure mower deck is properly leveled side-to-side!
front-to-rear for best cutting results, (Tires must be
properly inflated for leveling),
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/" Check wiring, See that all connections are still secure
and wires are properlyclamped_
,/ Before driving tractor, be sure freewheel control is in
drive position_
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fue! tank is filled with fresh, clean, regular unleaded
gasoline,,
,/' Become familiar with all controls - their location and
function. Operate them before you start the engine,.
,/ Be sure brake system is in safe operating condition.
,/" It is important to purge the transmission before operat-
ingyour tractor for the first time. Follow proper starting
and transmission purging instructions(See'q'o START
ENGINE and PURGE TRANSMISSION" in the Op-
eration section of this manual).

These symbols may appear' onyour tractor or inliterature supplied with the product. Learnand understand their meaning.
A
BATTERY CAUTION OR
WARNING
ENGINE OFF
REVERSE FORWARD FAST SLOW
ENGINE ON OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL. CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
N H
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only)

.........................i,_lll_ll_l.................. i,r................ i iml,,llll i i1,,,,,,, ,i i i i, i i, i
OPEBATmO
IllIHIH, IHHmlll Ill ill Ill I I ,.....................I,Ill"ll"ll'"ll'l I' ImHll I H II HI I I
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save
this manual for future reference.
THROTTLE!CHOKE
CONTROL
AMMETER
ATTACHMENT IGNITION LIGHT SWITCH
CLUTCH LEVER SWITCH POSITION
©ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL APPROX.
SPEED
3 MPH
2MPH
1MPH
PARKING
BRAKE
MOTION
CONTROL
LEVER
FIG. 8
Our tractors conform to the safety standards of the American National Standards lnstitute_
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off_
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed,,
CLUTCH/BRAKE PEDAL: Used fordeclutchtng and brak-
ingthe tractor and starting the engine,,
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor°
ATTACHMENT LIFT LEVER: Used toraise and tower the
mower deck or other attachments mounted to your tractor,
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position°
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB: Used to adjust the mower
cutting height.
AMMETER: Indicates battery charging (+) or discharging
(-).
1 k,

OPERATION
k............................... ....... iiiii
...... ......... :: ..... /llll, / ...................................................
I_ I_ The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety'glasses or eye shields while operating your
tractor or performing any adjustments or repairs, We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
,...................... ::... i I , i II I' !,,!!U!!,j III Jl'll'l iii ......... i,, i, iii '11 ,,,11,11
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractoris equippedwith an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat withoutfirst setting the parking
brake willshut offthe engine°
oDepress clutch/brake pedal intofull"BRAKE" position
and hold,
°Place parking brake lever in"ENGAGED" position and
releasepressurefrom clutch/brakepedat, Pedal should
remain in"BRAKE" position. Make sure parking brake
willhold tractor secure.
THROTTLE/
c "o%%L
-BRAKE,'__
CLUTC_RAKE PEDAL
"DRIVE" POSITION
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION IGNITION
,SWITCH
-_--_ /DISENGAGED"
.,AR, NG.AKE
"_'_ _:_J /ENGAGED
/ .o=.,o.
'. _."..',' _.//" MOTION CONTROL
, '; .... _ _ LEVER \
"DISENGAGED"
HEIGHT ADJUSTMENT KNOB
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
- Move attachment clutchlever'to "DISENGAGED" po-
sition.
GROUND DRIVE -
°Depress clutch/brakepedal intofulI"BRAKE" position.
° Move motion contro!lever to neutral iN) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL iN) POSITION WHEN THE
CLUTCHIBRAKE PEDAL IS DEPRESSED.
ENGINE -
° Move throttle control to slow position_
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
•Turn ignition key to "OFF" positionand remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
°Never' use choke to stop engine_ i2
NOTE: Under certain conditions when tractor is standing
idlewith the engine running, hotengine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
I_ CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator s position; to empty
grass catcher, etc.
•.:....: ,i,i i,!11 ...... ! ................. j III
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
•Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement iscontrottedby the
motioncontrollever.
°Start tractor with motion control lever in neutral iN)
position_
-Release parking brake and clutch/brake pedal.
° Slowly move motion control lever' to desired position.
NOTE: The effort to move the motion control lever will
reduce after the first few hours of use. This is normal.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 9)
The cutting height is controlled by turning the height
adjustment knob in desired direction.
•Turn knob clockwise ((_) to raise cutting height.
• Turn knob counterclockwise (v-'_)to lower cutting
height°
The cuttingheightrange isapproximately 1-1t2"to 4". The
heights are measured from the ground tothe blade tipwith
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
° The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
=For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height,

,,,i,,,j_,,i,_Jl,,,,ii ,i,i1,11,i i, i1,1, i, k I ....... I'1'1'1'1'11'1'111III
OPERATIC
TO OPERATE MOWER (See Fig. 10)
Your tractoris equippedwith an operator presencesensing
switch. Any attempt by the operatorto leave theseat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cuL
• Lower mower with attachment lift control
,, Start mower blades by engaging attachment clutch
control°
°TO STOP MOWER BLADES - disengage attachment
clutch control.
!_ CAUTION: Donot operate the mower .............I
without either the entire grass catcher, I
on mowers so equipped, or the dis- I
Charge guard in p!ace" !
TO TRANSPORT (See Figs. 8 and 11)
When pushingortowingyour tractor,be suretodisengage
transmissionby placing freewheel controlin freewheeling
position. Free wheel controlislocatedat the rear drawbar
of tractor.
o Raise attachment lift to highest position with attach-
ment lift control
• Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control
rod°
° Do not push or tow tractor at more than two (2) MPH_
• To reengagetransmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc).
FIG. 10
TO OPERATE ON HILLS
....................................... u
I ,_ CAUTION: Do not drive up or down hills I
I_with slopes greater than 15°and do not I
iudriveacr°ss any slope. I
,Choose the slowest speed before starting up or down
hills.
° Avoid stopping or changing speed on hills°
•If slowing is necessary, move throttle control lever to
slower position°
•If stopping is absolutely necessary, push clutch!brake
pedal quickly to brake position and engage parking
brake°
•Move motion control lever to neutral (N) position°
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHIBRAKE PEDAL IS DEPRESSED,
• To restartmovement,slowly release parkingbrake and
clutch/brakepedal
° Slowly move motioncontrollever to slowest setting.
oMake all turnsslowly.
FIG. 11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
• The engine inyour tractor hasbeen shipped, from the
factory, already filled with summer weight oil.,
° Check engine oil with tractoron level ground°
=Unthread and remove oil fill cap/dipstick;wipe offoff.
Reinsertthe dipstickintothetube and restoilfill capon
the tube. Do notthreadthecap ontothe tube. Remove
and read oil level If necessary, add oil until "FULL"
mark on dipstick isreached. Do not overfill.
°For coldweather operation you should change oilfor
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilitiessection ofthis manual),
°To change engine oil, see the Customer Responsibili-
ties section in this manual°
13

ADD GASOLINE
=Fitl fuel tank_ Use fresh, clean, regular unleaded
gasolinewith a minimum of87 octane, (Use of leaded
gasolinewill increase carbon and lead oxidedeposits
and reduce vatve life). Do not mix oil with gasoline.
Purchase fuel inquantities that can be used within30
days to assure fuel freshness
IMPORTANT: WHEN OPERATING iN TEMPERATURES
BELOW32°F(00C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
START1NG_
WARNING: Expedence indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisturewhichleads toseparationand formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage_ To avoid engine
probterns,thefuel system shouldbe emptied beforestor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it rununtilthe fuel linesand carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner productsin the fuel tank orpermanent
damage may occur°
CAUTION: Fill to bottom of gas tank
filler neck. Do notoverfiiL Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
COLD WEATHER STARTING ( 50°F and below)
°When enginestarts, allowengine torunwiththethrottle
control in the choke position until the engine runs
roughly,thenmovethrottle controltofast position, This
may require an engine warm-up period from several
seconds to several minutes, depending on the tem-
perature.
HYDROSTATIC TRANSMISSION WARM UP
o Before ddving the unit in cold weather, the transmis-
sion should be warmed up as follows:
° Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and letthe clutch/brake
slowfy return to operating position.
• Allow one minute for'transmission to warm up, This
can be done during the engine warm up period°
, The attachments can also be used during the engine
warm-up period after thetransmission hasbeen warmed
upo
NOTE; If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engtne_
• Be sure freewheel control is in the transmission en-
gaged position.
°Sit on seat in operating position, depress clutchforake
pedal and set parking brake.
°Place motion control lever in neutral (N) position.
°Move attachment clutch to "DISENGAGED" position.
= Move throttle control to choke position.
Note: Before starting, read the warm and cold starting
procedures below..
° Insert keyinto ignition andturn keyclockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute° If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again, tf engine still does not
start, move the throttle control back to the choke
position and retry_
WARM WEATHER STARTING (50°F and above)
• When engine starts, move the throttle control tothe fast
position.
° The attachments and ground drive can now be use& tf
the engine does not accept the load, restart the engine
and allow it to wam] up for one minute using the choke
as described above.
To ensure proper operation and performance, itis recom-
mended that the transmission be purged before operating
tractor for the first time_ This procedure will remove any
trapped air inside the transmission which may have devel-
oped dunng shipping of your tractor'.
IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
- Placetractor'safely on level surface withengine off and
parkingbrake set.
°Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual)°
• Sitting inthe tractor seat, start engine. After the engine
is running, move throttle control to slow position.. With
motion control lever' in neutral (N) position, slowly
disengage clutchforake pedal,
o Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
14

OPERATI
NOTE: During this procedure therewill be no movement of
ddvewheels. The air isbeing removed from hydraulicdrive
system°
oMove motioncontrolleverto neutral (N) position_Shut-
off engine and set parking brake.
oEngage transmission by placingfreewheel control in
driving position (See '%0 TRANSPORT" in this section
of manual).
•Sitting in thetractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed°
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal..
.Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion controt lever to the neutral (N) position.Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation_
MOWING TIPS
°Tirechains cannot be used when themower housing is
attached to tractor°
oMower should be properly leveled for best mow!ng
performance. See q'O LEVEL MOWER HOUSING in
the Service and Adjustments section of this manual,
°The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut.. Have the cut area to the right of the
tractor° This will result in a more even distribution of
clippings and more uniform cutting.
° When mowing large areas, start byturning to the right
so that clippings will discharge away from shrubs,
fences, ddveways, etco After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12)o
°If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
FIG. 12
° Do not mow grass when it is wet.. Wet grass willplug
mower and leave undesirable clumps. Allow grass to
dry before mowing,.
° Always operate engine at ful_throttle when mowing to
assure better mow=ng performance and proper dis-
charge ofmaterial Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired..
= When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT*UP GRASS AND
TRASH. CLEAN AFTER EACH USEr
° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed_ Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
° Avoid cutting your lawn when itiswet. Wet grass tends
toform clumps and interferes with the mulching action.
The best time to mow your lawn isthe early afternoon°
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun°
° For best results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. I3). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly°
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings° When doing a second cut,
mow across or perpendicular to the first cut path.
= Change your cutting pattern from week to week. Mow
north tosouth one week then change to east towest the
next week. This will help prevent matting and graining
of the lawno
FIG. 13
15

CU RESPONSIBI
iT
_R
iA
!c
iT
0
R
MA,.TE.ANCESCHEOU'E
AS YOU COMPLETE o'_. _._ ._ R, R.-" ._ ._O_
REGULAR SERVICE /__._ERVICE DATES
Check Brake Operation : I/ :_ ........ I..........
Check Tire Pressure V' _'
Check for Loose Fasteners _ _##7 _##
Clean Battery and Terminals _ _#'
Check Transaxte Cooling
Adjust Blade Be!!(s) Tenslon ...... t_'s .........................
Adjust Motion Drive Belt(s] Tension _5
Check Engine Oil Level _ _#'
'ii'.Change Engine Oil .... ] _'_,.a =_## ....... i '.'.'.'...
Clean Ai!,,,Filter I_ _'2
E clean Air Screen _2 : I
GInspect MuffiedSpark Arrester ._#'
I R'ep aceO,F,te, (.oqu ppo ) ..
NF t.......
Cle.an E.ngin, Cooilng Fins ...... _2 i
Replace Spark Plug _#'
.....Replace Air Filter Paper Cartridge _2
Repiace Fuel Filter if
I _Change more often when opereting under aheavy load or Inhigh ambient tempemlures
2*Service more often when operatingin dirty or dus_ conditions.,
3 - if equipped with oilfilter, change oil every 50 hours.
4-RepIace blades more often when mowing insandy soil,
5-if equipped with adjustable system.
6. Not required If equtppedwith maintenance-free batte_
7_Tighten front axle pivot bolt to 35 ft.-Ibs maximum
De not m,ertlghieno
GENERAL RECOMMENDATIONS
The warrantyon this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from thewarranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor.,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine runbetter
andlast longer.
®LUBRICATION CHART _INDLE ZERK ®
®BEARING ZERK FRONT WHEEL (_
BEARING ZERK
@CLUTCH
PIVOT(S)
,®
BEFORE EACH USE
o Check engine oil level
=Check brake operation,.
°Check tire pressure.
°Check for loose fasteners°
16
(_) SAE 30 OR 10W30 MOTOR OIL
®GENERAL PURPOSE GREASE
®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

,i i,,,,,,i,i .............. ,Ir
_[iiiijllllll :.............. Jl' i1_i1,1,11,i,i
,i ,1111_,,1111,,,i,1,111 III ii1,1i,i I iii ii ,i,_'ll'U"'111'1 I'_' i,,,11
CUSTOMER RESPONSIBILITI
TRACTOR
Always observe safety rules when performinganymainte-
nanceo
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted°
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)°
TIRES
. Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual),.
= Keep tires free ofgasoline, oil, or insect control chemi-
cals which can harm rubber°
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage_
NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer,. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp° Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 14)
°Raise mower to highest position to allow access to
blades.
=Remove hexbolt, Iockwasher andflat washersecuring
blade.
= Install new or resharpened blade with trailing edge up
towards deck as shown_
o Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
oTighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLTIS GRADE8 HEATTREATED.
NOTE; We do not recommendsharpening blade- butifyou
do, be sure the blade is balanced.
BLADE MANDREL
TRAILING EDGE
L
FLAT WASHER
LOCK
HEX BOLT
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 14
17
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced,. An
unbalanced blade willcause excessivevibration and even-
tual damage to mower and engine.
•The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower..
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer., (When using a cone
balancer, follow the instructions supplied with bal-
ancer)o
•Slide blade on toan unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position° If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE //
FIG. 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life_
•Keep battery and terminals clean.
• Keep battery bolts tight°
°Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual)°
° Recharge at 6-10 amperes for 1 hour,.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,,
• Open battery box door.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor°
°Wash battery with solution of four tablespoons of
baking sodato one gallon ofwatei'. Be careful notto get
the soda solution into the cells°
°Rinse the battery with plain water and dry.
° Clean terminals and battery cable ends with wire brush
until bright.
° Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual),.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable,. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do notattempt to clean fan or transmissionwhile engine is
running or while the transmission is hoL

iiil,_,,_,,,,,,,,,_,,_,,,
CU BILiTIE
,,ittl,t,tttll,ttt t,tll,, t
Inspect cooling fan to be sure fan blades are intact and
clean.
Q
OInspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air' or' high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance isnot required for the life ofthe transaxleo Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/departmento
ENGINE
LUBRICATION
Only use high quality detergent oil rated with AP1 service
classification SF, SG, or SH. Select the oirs SAE viscosity
grade according to your expected operating temperature.
s_,_=vlscosrn, GRAdF-S1
°F _2D_ 09 30 =32" 40 '_ 60* 80 _100 °
°C *30 _-20 °-10 _' 1'0= 204 30" 40"
TEMPERATURE RANGE ANT{CIPATED BEFORE NEXT OIL CHANGE
FIG. 16
Change the oil after every 50 hours of operation orat least
once ayear ifthe tractor is not usedfor 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation° Tighten oil fill
cap/dipstick securely each time you check the oil level..
AIR CLEANER
COVER
FOAM
PRE-CLEANER
TO CHANGE ENGINE OIL (See Fig° 17)
Determine temperature rangeexpected before oil change.
All oil must meet API service classification SF, SG, or SH.
, Be sure tractor ison leve! surface_
• Oil will drain more freely when warm.
o Catch oil in a suitable container°
- Remove oil fill cap/dipstick. Be careful notto allow dirt
to enter the engine when changing oil
°Remove drain plug.
o After oil has drained completely, replace oil drain plug
and tighten securely.
= Refill engine with oil througtl oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual°
= Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick intothe tube and rest the oilfillcap or} the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
COVER KNOB
WING NUT
AIR
SCREEN
PAPER CARTRIDGE AIR CLEANER
BASE
OIL FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
FIG. 17
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter°
Clean the foam pre-cleaner after'every 25 hours ofopera-
tion or every season. Service paper'cartridge every 100
hours ofoperationorevery season, whichever occursfirst°
Service air cleaner more often under dusty conditions.
°Remove knob and cover.
° Remove wing nut and air cleaner from base°
TO SERVICE PRE-CLEANER
= Slide foam pre-cleaner offcartridge.
°Wash itin liquiddetergent and water.
•Squeeze it dry in a clear}cloth. Allow itto dry,
° Saturate it in engine oil Wrap it in clean, absorbent
clothand squeeze to remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge.
NOTE: Do not'washthepapercartridgeor use pressurized
air',as thiswill damage the cartridge.
-Reinstalfthe pre-cleaner (cleaned and oiled) over the
paper cartddge.
° Reassemble air cleaner, wing nut, cover'and tighten
knob securely.
18

i1_111_11,1, i, i LII III'IM'I',,', III Ill .........................................
CUSTOME BILITIES
................................................... • ii iill ,,,,, ,.,..................... i,iil,l,i , ii,
CLEAN AIR SCREEN (See Fig. 17) MUFFLER
Air screen must be kept free of dirt and chaff to prevent Inspect and replace corroded muffler and spark arrester (if
engine damage from overheating. Clean with a wire brush equipped) as itcould create a fire hazard and/or damage,
or compressed air to remove dirt and stubborn dried gum
fibers. SPARK PLUGS
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every I00 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary° Make sure the cooling shrouds are
reinstalled,.
NOTE: Operating theengine with a blocked grass screen,
dirt,.#or plugged cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to overheating.
ENGINE OIL FILTER (See Fig. 18)
Replace the engine oil filter every' season or every other oil
change if the tractor is used more than 100 hours in one
year°
_, Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).
, Remove oil filter and wipe off filter adapter.
° Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter..
. Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn°
. Fill crankcase with new oil (See "TO CHANGE EN-
GINE OIL" in this section of this manual). For approxi-
mate capacity see "PRODUCT SPECl FICATIONS" on
page 3 of this manual
, Start the engine and check for oil leaks. Correct any
leaks before placing engine intofull operation.
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual..
IN-LINE FUEL FILTER (See Fig. 19)
The fuet filter should be replaced once each season. Iffuel
•terbecomes clogged,obstructingfuel flow tocarburetor,
replacement is required°
• With engine cool, remove filter and plug fuel line
sections.
• Place new fuel filter in positionin fuel line with arrow
pointing towards carburetor..
•Be sure there are no fuel line leaks and clamps are
properly positioned_
° Immediately wipe up any spilled gasoline°
CLAMP
MP
FIG. '19
CLEANING
°Clean engine, battery', seat, finish, etc. of all foreign
matter.
•Keep finished surfaces and wheels free ofall gasoline,
oil, etc.
•Protect painted surfaces with automotive type wax,.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water ouL Water in engine
can result in a shortened engine tifeo
FIG. 18
19

....................... illlllllllllll illi i, :l i, L,,/IJ/,,IIIIIIIII ......................
AND ADJUSTMENTS
iiu iiiiii i
........... II II I..................
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
°Depress clutch/brake pedal fully and set parking brake.
°Place motion control lever in neutral (N) position.
°Place attachment clutch in "DISENGAGED" position.
°Turn ignition key "OFF" and remove key,
°Make sure the blades and all moving parts have completely stopped.
o
TRACTOR
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
Iilllljilll Ill illl Ill II Illllll Illl II ..........................
TO REMOVE MOWER (See Fig. 20)
Mower willbe easier toremove from the right side oftractor..
• Place attachment clutch in "DISENGAGED" position_
•Move attachment lift lever forward tolower mower toits
towestposition_
,Roll belt off engine pulley.
°Disconnect clutch rod from clutch lever by removing
retainer spring.
•Disconnect anti-sway bar from chassis bracket by
removingretainer spring.
°Disconnect suspension arms from rear deck brackets
by removing retai!ler springs°
°Disconnectfront linksfrom deck by removingretainer
springs.
°Raise liftlever to raise suspension arms. Slidemower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER 1STO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR,
TO INSTALL MOWER (See Fig. 20)
°Raise attachment lift lever to itshighest position.
° Slide mower under tractor with discharge guard to right
side of tractor°
° Lower lift lever to its lowest position,.
o Install mower in reverse order of removal instructions,
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 20
LEVER
2O