Craftsman 917.272431 User manual

Owner's Manual
ICRAFTSMAWI
20.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272431
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mort- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website:www.sears.com/craffsman

Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting .................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge willapply. This warranty applies only
while this product is in the United States.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, includingbut not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil,failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
•Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship end our tasting determines
the battery willnot hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

MPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould result in
serious injury or death.
I. GENERAL OPERATION
•Read, understand,and follow ag
instructionsin the manuel and on the
machine before starting.
•Only a_lowresponsibleadutis,who are
familiar with the instructions, to operate
the machine.
•Clear the area ofobjectssuchas rocks,
toys,wire, etc., whichcouldbe picked
up and thrown by the blade.
•Be surethe area isdear ofother people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow _nreverse unless absofu_e_y
necessary. Always look down and
behind before and while becking.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine
ur\at'_ended.Alwaystum offblades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylightor good artificial
light.
•Do not operate the machine while under
the Influenceof alcohol or drugs.
• Watch for trafficwhen operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine intoa traileror truck.
•Data indicatesthat operators, age 60
years and above, are involved in alarge
persentage of riding mower-related
injuries. These operatorsshould
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from seriousinjury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and bum. Do
not allowthe mower deck to plow leaves
or other dobris which can cause build-
up to occur. Clean any oil or fuel
spillage before operatic:3 or storingthe
machine. Allow machineto cool before
storage.
II. SLOPE OPERATION
Slopes are a majorfactor related to loss-of-
controland tipover accidents,whichcan re-
suit in severe injury or death. All slopes
requireextra caution. If you cannotback up
the slope or ifyou feel uneasyon it, do not
maw it.
DO:
• Mow up and down slopes, notacross.
• Remove obstacles such as rocks,tree
limbs,etc.
Watch for holes, ruts,or bumps, Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Usa slowspeed. Choose a low gear so
that you willnot have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
lions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do not turn on slopes unless necessary,
and then, turn slowlyand gradually
downhill, if possible.
•Do notmow near drop-offs,ditches, or
embankments. The mower could
suddenly rum over ifa wheel is over the
edge ofaeliff or ditch, or it an edge
caves In.
•Do notrnow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do notuce grass catcher on steep
slopes.

Ill.CHILDREN
Tragicaccidentscan occur ifthe operator
is notalert to the presence of children.
Children are oRen attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fail off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine Panning.Allow
engine to cool before refueling. Do
not smoke.
. Never refuel the machine indoors.
- Never storethe machine or fuel
container Inside where there is an
open flame, such as a water heater.
•Never runa machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly,
•Keep machine free of grass, leaves, or
other debris beild-up. Clean oilor fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manutacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and servise as required.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never car_ passengers or children
even with the blades off.
• Do rot mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carrychildren. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15°Max),
not across,
•Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts, or bumps.
Uneven terrain could overturnthe
machine. Tall grass can hide obstacles.
4

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starling or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shif_into reverse
and back down slowly.
• Do notturn on slopes unless n_es-
san!, and then, turn slowly and gradu-
ally downhill, if possible.
,_l, Lookfor this symbolto point out
importantsafety precautions. It means
CAUTIONllI BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.
,_ CAUTION; In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
,_ CAUTION: Towonly the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of aload, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
AWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5

3RODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
)ILTYPE SAE 30 (ABOVE 32°F
API-SFoSJ): SAE 5W-30
(BELOW 32_F)
OIL CAPACITY: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
GROUND SPEED FORWARD:
(MPH): 1sT 1,2
2N° 1.5
3R° 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14PSI
REAR: t0PSI
CHARGING 16AMPS @ 3600 RP_
SYSTEM:
BA'rFERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your pumhase
of anew tractor. It has been designed,
engineered and manufactured to give you
thebest possible dependability and
performance.
Should you expedence any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observethe "SAFETY RULES",
REPAIR AGREEMENT
A Repair Agreement is available onthis
product. Contact your nearest Sears
store for details,
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow aregular schedule in maintain-
ing, caring forand using your tractor.
•Follow the instructionsunder =Mainte-
nance" and "Storage" sections of this
owner's manual.
_hjWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (ifany). If a spark arresteris
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resoumes Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6

Steering Wheel
Steenng
w oo,.n.o. _j
i_ (1) Large Flat Washer
(1) HexBok 5/16-18x1-1/4 (1)Locknut 5/16-18 (l)Lockwasher 318 H
II
'*_ Steering [ ]
(1) Washer
_17/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
€(2) Keys
For Future Use
Slope Sheet
Vldeo Casse_e

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench
(1) Utility knife (1) Pliers
(1) Tire pressure gauge
When rightor left hand is mentioned in
this manual, it means, from your point of
view,when you are in the operating
position (seated behind the steedng
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
allfour corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
AI-rACH STEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mountingholes
in extension and lower shafts and
install 5/16 hex bolt and iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securelyto 18-22 ft. Ibstorque.
2. Place tabs of steering boot over tab
slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfront wheels ofthe tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skidthat may puncture tires
where tractor is to rolloff skid.
Insert
,3/8 Hex Bolt
3/8
_,../_._t/Lockwasher
Large Flat
Washer
Steehng_ Steering
Wheel _/Boot
iTab_
Extension _
Shaft _
_ _Adapter
5/16 5/16
Locknut _ _r/Hex Bolt
Lower -_ --_L_,',,
Steering-----..._ ,,L "-".- ÷",
Shaft _._"_ _Tab
HOWTO SET UPYOURTRACTOR
CHECK BA'rFERY
1. Liftseat pan to raised position and
open battery box door.
NOTE: If this batteryis put intoservice
after month and year indicated on label
(label located between terminals) charge
batteryfor minimum of one hour at 6-10
ampe. (See "BA'I-rERY" in Maintenance
section of this manual for charging
instructions).

INSTALLSEAT
Adjustseatbeforetighteningadjustment
knob.
1. Remove adjustment knob and flat
washer secudng seat to cardboard
packing and set aside for assembly of
seat totractor.
2. Pivotseat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positionedover large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do nottighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely. Seat
Seat Pan._
Flat W_r_
Shoulder
B_t
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_,WARNING: Before starting read,
understand and fo ow a nstructionsin
the Operation sectionof this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment liftlever to its highest
position.
6. Start the engine. After engine has
started, move throttle controlto idle
position.
7. Depress clutch/brake pedal intofull
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position,
10.Tum ignition key to "OFF" position.
Continue with the Instructions that follow.

INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown,
3. Hook front latch intohole on front of
mower deck,
4. Hook rear latchinto hole on back of
mower deck.
•I=CAUTION: Do not removedeflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is notnecessary to change
blades, The mulchar blades are designed
for discharging and bagging also.
Deflector
Shield _ Mulcher
Latch
Hooks
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factoryfor shipping purposes.
Correcttire pressure is importantfor best
cutting performance,
•Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
ofthis manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual,
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verifythat the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
10

V'CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you receive
the best pedormance and satisfaction
fromthis qualityproduct.
Please review the following checklist:
,/ All assembly instructionshave been
completed.
/No remaining loose parts in carton.
,/Battery is properly prepared and
charged.(Minimum t hour at 6 amps).
/" Seat is adjusted comfortablyand
tightened securely.
/' All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
•,/Check mower and ddve belts. Be sure
they are routed propedyaround pulleys
and inside all belt keepers.
,." Check widng. See that all connections
are still secure and wires are propedy
clamped.
While learning how to use your tractor,
pay extra attentionto the following
important items:
•/Engine oil is at proper level.
,,I Fueltank isfilled withfresh, clean,
regular unleaded gasoline.
,/Become familiarwith all controls-their
locationand function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11

[o")d_Y:_d[o)_l
These symbolsmay appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
A
BATi'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
!
MOWERLI_
_r_'l R N HL
ATi'ACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED PARKING BRAKE
IGNITION
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
12

KNOWYOURTRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING
YOURTRACTOR
Comparetheillustrationswithyourtractortofamiliadzeyourseffwiththelocationsof
variouscontrolsand adjustments.Savethismanualforfuturereference.
Attachment Light
Clutch Lever Ignition Switch
Ammeter Switch
Lift Lever
Plunger
Attachment
Lift Lever
_Height
Adjustment
Indicator
Parking Brake
Gearshift
Lever
Our tractors conformto the safety standards of the American
National Standards Institute.
AI"FACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turnsthe headlightson
and off.
THROTTLE CONTROL: Used forstarting
and controlling engine speed.
CHOKE CONTROL: Used when starting
a cold engine.
CLUTCWBRAKE PEDAL: Usedfor
declutchingand braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutclVbrake
pedal into the brake position.
GEARSHIFT LEVER: Selects the speed
and directionof tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
13

IThe operation of any tractor can result in foreign objects thrown intothe
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
I_ adjustments or repairs. We recommend a wide vision safety mask over
_'_ spectacles, or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat withoutfirstsetting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" positionand release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Choke Attachment Clutch Lever
Control Position Ignition Key
Throttle
Control "-, ," Position
Parking Brake
Pedal " Position
Position
Gearshift
"Disengaged" "Brake" Lever
Position Position
STOPPING
MOWER BLADES -
•To stop mower blades,move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
•To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
•Move gearshift lever to neutral (N)
position.
ENGINE -
•Move throttlecontrol to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
I
•Turn Ignition key to"OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use,
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any positionother than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
_CAUTION: Always stoptractor
completely, as described above, before
leavingthe operator's position; to empty
grass catcher, etc.
TO USE THRO'rFLE CONTROL
Always operate engine at fullthrottle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
•Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The directionand speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bringtractor to acornplete
stop before shiftingor changing gears.
Failure to do so willshorten the useful life
of your traneaxle.
14

TOADJUSTMOWERCUTTINGHEIGHT
Thepositionoftheatlachmentliftlever
determinesthecuttingheight.
•Grasp liftlever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heightsare
measured from the ground to the blade tip
withthe engine not running. These
heightsare approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
dudng hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
•For best cuttingperformance, grass
over 6 inches in height should be
mowedtwice. Make the first cut
relativelyhigh; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjustgauge wheels withtractor
on a flat level surface.
t. Adjust mower to desired cuttingheight
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly offthe
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Bracket
_8-16 Lockn_
3/8
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operatorto leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutchcontru_.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_.CAUTION: Do notoperate the mower
withouteither the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch Attachment Lift Lever
Lever "Engaged" High Position
Position
Low
Position _Position
TO OPERATE ON HILLS
_I_CAUTION: Do not drive up or down
hills with slopes greater than 15°and do
not drive across any slope. A slope guide
at the back of your manual is providedfor
your use.
•Choose the slowest speed before
starting upor down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move gearshift leverto 1stgear, Be
sure you have allowed room for tractor
to rollslightlyas you restartmovement.
•To restart movement, slowlyrelease
parking brake and clutcWbrake pedal.
•Make all turns slowly.
15

• TO TRANSPORT
•Raise attachment lift to highestposition
with attachment lift control.
•When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not push or towtractor at more than
five (5) MPH.
NOTE: To protecthood from damage
when transporting your tractor on a truck
or a trailer,be sure hood is closed and
securedto tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER A'rFACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specificationsof the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight,wait for afew seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstickis reached. Do not overfill.
•For cold weather operation you should
change oilfor easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance sectionof this manual).
•To change engine oil,see the Mainte-
nance sectionin this manual.
ADD GASOLINE
•Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with aminimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good coldweather starting.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drainthe gas tank, start the
engine and let it run untilthe fuel lines
and carburetorare empty. Use fresh fuel
nextseason. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_CAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe oft any
spilled oil or fuel. Do not store, spillor use
gasoline near an open flame.
16

TO START ENGINE
W_en startingthe enginefor_e firstt]nteorif
the enginehas runoutoffuel, itwi!ltakeextra
crankingtime to movefuel from thetank _ ff_e
engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral(N)
position.
3. Move attachment clutchto =DISEN-
GAGED" position.
4. Move throttle controlto fast position
5. Pull choke controlout for a cold
engine start attempt. For a warm
engine start attempt the choke oontrol
may not be needed.
NOTE: Beforestarting,readthewarmand
cold starling procedures below.
6. Insert key into ignition and turn kay
clockwiseto "START_position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke controlout and retry, o
WARMWEATHER STARTING (50 F end
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly,pullthe choke
control out slightlyfor afew seconds
and then continue to push the control
in slowly.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow itto warm up for one minute using
the choke as described above.
COLD WEATHER STARTING(50° Fand
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke controlin small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly,pull the choke
control out slightlyfor afew seconds
and then continue to push the control
in slowly.This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
•The attachments can be used during
the engine warm-up pedod and may
require the choke control be pulled out
slightly.
NOTE: ffat a highalttltude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustmentssection of this
manual.
17

MOWINGTIPS
• Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" inthe
Service and Adjustments section ofthis
manual.
•The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the rightof the machine.
This will resultin a more even distribu-
tion of clippings and more uniform
cutting.
•When mowing large areas, start by
turning to the right so that clippingswill
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds,
mow in the opposite direction making
left hand turns until finished
•If grass is extremely tall, it should be
mowed twice to reduce load and
possiblefire hazard from dried clip-
pings. Make first cut relatively high;the
second to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cuttingperformance as
well as the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance,
keep mower housingfree of built-up grass
and trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse intothe
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrientsfor the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
•Avoid cuttingyour lawn when itis wet.
Wet grass tends to form clumps and
interferes with the mulchingaction. The
best time to mow your lawn isthe early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results,adjustthe mower
cuttingheight so that the mower cuts off
only the top one-third ofthe grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
larto the first cut path.
• Change your cutting pattern from week
to week. Mow nodh to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
18

MAINTENANCE SCHEDULE
FILL IN DATES
AS yOU COMF_.ETE
REGULAR SERVICE
Ch_k 8rakeOpe,'atic_ b/
Ctleck Tim pre_ure {I_
C_ock Operator Preaenct and
intJ_ckSy=_ I/
CheckforL®_ Fa_ers b/
S_arpee/Rep_ce Mower B_des
LuIDdca_c_ Chart
ChJck BaitJP/Le_l
Clean Battery aM Termil_ls
Check Tra,_axle Cooling
Adju_ Btade Belt(s) Tim_on
AdjuIt Motion Drr_ Be_(s) Tension
C_eck Eng_ _LeVol V /
Change Engi_e O_
Ck_n ,_r Filer
Clean Air Scrsen
Inspect Muffler/Spark iu'ta_er
Replace Oi{Fil_er(If equipped)
Clean _gll_e Co_illg FIr_
Replac8 Spad< Plug
Replace Air Filter Pape_ Cartndge
Replace Fue4 F_lter
;ERVICE DATES
i/
,/
I/,
v'
v' /,_, v'
v', i/
v',
v' v'
=/, v'
_. ,t:,. _qu_*d H*quip_ =,i__k** t_= 7.
r .T_a'wmh,_ax_p_o_boltta3stt4b*,_mad,eum
GENERAL RECOMMENDATIONS
The warrantyon thistractor doesnot cover
itemsthat have been subjectedto operator
abuse or negligence. To receive full value
from the warranty,operator must maintain
tractor as instructedin this manual.
Some adjustmentswill need to be made
periodloally to properlymaintain your
tractor.
All adjustmentsin the Service and
Adjustmentssection ofthis manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixtureand help your
engine runbetter and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle _)
Zerk Zerk
_) Front
Wheel Wheel
Beadng Bearing
Zerk Zerk
(_ Engine
i I
Gearshift
[._.' L_., Pivots
_SAE 30 or 10w30 motoroil
_Ganeral Purpose Grease
O)Refer to Maintenance "ENGINE"
Section
IMPORTANT: Do not oil or greasethe
pivot points which have special nylon
bearings. Viscous lubricants willattract
dustand dirt that will shorten the lifeof the
self-lubricatingbearings. If you feel they
must be lubricated, use only a dry,pow-
dered graphite type lubricant sparingly.
19

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
Iftractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
•Maintain proper air pressure in all tires
(See =PRODUCT SPECIRCATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rotand corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
• The engine should not start unless the
brake pedal is fully depressed and
attachment clutchcontrol is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat withoutfirst setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment dutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades.
2. Remove hax bolt, lock washer and flat
washer secudng blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown. 2O
IMPORTANT: Toensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Tmilin,_EdgeU'_ MandrelAssembly
,o _ _V_BjadeC_n_er_,
(_ Hole _%_
Flat Washer_'-_ /
,oc,
_-Plex So_ (Grad_
*A Grade8 heattreatedboltcanbe identified
bysixlinesonthebolthead.
TO SHARPEN BLADE
NOTE: We do notrecommend sharpen-
ing blade -but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a file
or on agrinding wheel. Do notattempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end ofthe
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" lade
or