Craftsman EZ3 917.258870 User manual

SW/A/RS ®
MODEL NUMBER 917.258870 OWNER'SMANUAL
Assembly
oOperation
oCustomer Responsibilities
Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: ! =800_659-59t7
IIIIIIIIIHIIIIIIIIIIIIIIIIIII IIIIIJIII ..............
...................................... _j

SAFETY RULES A
Safe Operation Practices for Ride-On Mowers u
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH.
i. GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
° Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the btade.
•Besuretheareaisciearofotherpeopiebeforemowing. Stop
machine if anyone enters the area.
• Never carry passengers.
,, Do not mow in reverse unless absolutely necessary. Always
lookdown and behind before and while backing.
•Be aware of the mower discharge direction and do not point
it at anyone_ Do not operate the mower without either the
entire grass catcher or the guard in place,
°Slow clown before turning.
• Never leave a running machine unattended, Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting_
• Turn off blades when not mowing
•Stop engine before removing grass catcher or unclogging
chute
•Mow only in daylight or good artificial light,,
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
atrailer or truck_
I1. SLOPE OPERATION
Slopes are a major factor' related to loss-of-control and
tipover accidents, which can result insevere injuryordeath,
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
•Use stow speed_ Choose a low gear so thatyou will not have
to stop or shift while on the slope._
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability,
•Use extra care with grass catchers or other attachments.
These can change the stability of the machine°
. KeepallmovementontheslopesslowandgladuaL Donot
make sudden changes in speed or direction,
II!. CHILDREN
Tragic accidents can occur ifthe operator isnot alert tothe
presence of children. Children are often attracted to the
machine and the mowing activity, Never assume that
children will remain where you last saw them.
•Keep childrenoutofthemowingarea andunderthewatchful
careof anotherresponsibleadulto
•Be alert and turnmachineoffifchildrenenterthearea.
• Beforeand whenbacking,lookbehindand downfor small
children.
• Never carry children, They may fall offand be seriously
injuredorinterferewithsafemachine operation.
• Never allow children tooperate the machine.
•Use extra care when approachingblind corners,shrubs,
trees, orotherobjects that mayobscurevision,
IV. SERVICE
• Use extra care in handling gasoline and other fuels, They are
flammable and vapors are explosive
Use only an approved container.
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling_ Do not
smoke,
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area,
•Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
•Never tamper with safety devices, Check their proper
operation regutarly_
•Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you strike an object°
Repair, if necessary, before restarting,
Mow up and down s opes, not across .........
..... ; ; , _ :,, Never make aajusrmen[s or repairs wirr]me engine running
Hemove obstacles SUChas roCKS,tree limes, e[c_ _ . , . '
•n
_^/atch _"- "_" "*_ "r k, _,.,_, Un_w . _.... =¥,.^, _. Lirasscatc ercomponentsaresuDJecttowear, damage, and
overturn"" ""the'"_O'machme"U'°'Tall_' ,.u,,,_O.grasscan hide'=_'obstacles'_"="'. "''" objectsdeteri°ra_i°nto'be* thrown.WhiCh"co-ldFrequentty_exr_°se_"checkm°v'nl'gcomponents_'"'_'_r__._,"at,'-,,and,_.,
replace with manufacturer's recommended parts, when nec-
essaryo
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them,
Check brake operation frequently. Adjust and service as
required_ I,,,,IN ii ,,11,111i....................................
Look for this symbol to point out ira- I
portant safety precautions. It means I
CAUTION!!! BEOOMEALERTtI! YOUR I
SAFETY IS INVOLVED, I
i,,,i,,i i i NHI,IIIIII H,I,, ,11 II I
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
.H...., .HHH IIIIIIIIIII'1 IIIIIII II I
...............& WARNING...........&....
•Avoid starting or stopping on a slope, If tires lose traction,
disengage the blades and proceed slowly straight down the
slope°
DO NOT:
•Do not tum on slopes unless necessary, and then, turn slowly
and gradually downhil!, if possibleo
•Do not mow near drop-oils, ditches, or embankments The
mower could sudden|y turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in_
•Do not mow on wet grass_ Reduced traction could cause
sliding.
,Do not try tostabilize the machine by putting your foot onthe
ground_
•Do notuse grass catcher on steep slopes, The engine exhaust from this product con-
tains ctiemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm. ii iii1,11111111 iiiiiiiiiii i i i

CONGRATULATIONS on your purchase of a Sears
Tractor° It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department. We have com-
petent, weIFtrained technicians and the proper tools to
service or repair this tractor_
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly°
Always observe the "SAFETY RULES".
MODEL
NUMBER 917_258870
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAN D SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT°
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP iN A SAFE PLACE
_FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBiLITiES
• Read and observe the safety rules°
oFollowa regular schedule in maintaining, caring for and
using your tractor.
°Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECItFICATIONS
HORSEPOWER: 18.5
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OiL TYPE (API-SF/SG): SAE30 (above 32°F)
SAE 5W_30 (below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RV17YC
GAP: .025")
VALVE CLEARANCE: INTAKE: ,003" - 006"
EXHAUST: .013" - -016"
GROUND SPEED (MPH): FORWARD: O- 5,8
REVERSE: 0-2,1
TIRE PRESSURE: FRONT: 14 PSi
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
MIN, CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
VARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any)° If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may haye similar laws. Federal laws apply on
federal land& A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center!
Department (See REPAIR PARTS section ofthis manual)_
i i,,, i,,,i ,,uum,, i ii
ii
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, betts, etc.
oTire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glasso
o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
oRiding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER,. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY..) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS tN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state_
SEARS, ROEBUCK AND COo, D/8t7 WA, HOFFMAN ESTATES, IL 60179
ii i u,,,
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY ..................................................................... 3
TRACTOR ACCESSORIES ............................................ 5
ASSE_IBLY .............................................................. 7-10
OPERATION ........................................................... "i1-16
i_Ad¾TENANC_ SCH_DbL_' ..................................... t7
SERV!C_= AND ADJUSTMENTS .............................. 21-27
STORAGE .................................................................... 28
TROUBLESHOOTING ............................................ 2.9-30
REPAIR PARTS- TRACTOR ................................. 32-47
REPAIR PAR3S - ENGINE .................................... 51-60
PARTS ORDERING/SERVICE ................ BACK COVER
nNDIEX A
Accessories ........................................................... 5
Adjustments:
Blake ....................................................23
Carburetor ......................................... 27
Clutch Pulley .......................................23
Gauge Wheels .................................14
Mower
Front-To-Back .................................22
Side-To-Side ...............................21
Throltle Control Cable ..........................27
Air Filter, Engine .................................... 20
Air Screen, Engine ..................................20
Assembly .......................................................7-10
B
Battery:
Charging .....................................................8
Cleaning .............................................20
Starting with Weak Battery ......... 25
Storage ............................................. 27
Terminals .......................................... 18
Belt: Motion Drive
RemovaVRepiacement .................24
Mower Drive
Remova!/Reptacement ..............22
Mower Blade Drive
RemovaVReplacement ...............23
Blade:
Sharpening :,:..............::............:._:.:o_18
Replacement ................................................18
Brake Adjustment ........................................23
C
Carburetor Adjustment ............................27
Clutch Pulley ....................................................23
Controls, Tractor ................................... 12
Customer Responsibilities ..................17-20
Engine:
Air Filter ...................................... 20
Air Screen ..............................................19
Cooling Fins ...................................20
Engine Oil ..................................t5,!9
Fuel Filter .................................. 20
Spark Plug(s) ..................................20
Tractor:
Battery ..............................................18
Blade ..............................................18
Lubrication Chad ........................ 17
Maintenance Schedule ............ 17
Tire Care :........................... 8,18,25
Transaxle ..................................... 19
Cutting Height, Mower ........................... 13
E
Electrical:
Interlocks and Relays ...........................26
Schematic ............................................31
Widng Diagram ................................32
Engine:
Ai_ Filter ................................................19
Ai_ Screen .................................... 19
Cooling Fins ..................................... 20
Oil Change ................................... 19
Oil Level ......................................15
Oil Type ................................................... 19
Prepa_'ation .................................... 14
Repair Pads ................................51-60
Starting ................................................15
Storage ............................................28
F
Filter:
Air Filter ....................................................20
Fuel...........................................................20
Oil .......................................................... 20
Fuel:
Storage ..............................................28
Type ................................................. 15
FUse .................................................... 26
H
Headlights ...............................................26
Hood Removal/installation .....................26
Leveling Mower Deck ............................2I
Lubrication:
Chart ..............................................17
Engine ............................................... 19
hi
Maintenance Schedule ...........................17
Mower:
Adjustment, Front-to-Back ...............22
Adjustment, Side4o-Side ............. 21
Blade Replacement ........................18
Blade Sharpening ........................18
Cutting Height .....................................13
Installation ..................................... 21
Operation ........................................14
Removal ........................................21
Mowing Tips ......................................... 16
Muffler .............................................................20
Spark Arrester .............................. 3,40
Oi1: O
Cold Weather Conditions ....... 15,19
Engine .....................................................19
Storage ............................................ 28
4
Operation .................................................11-t6
Operating Mower ........................................14
Options:
Accessories ...................................... 5
Spark Ar_estei .......................... 3,40
P
PaNing Brake .........................................12
Pads Bag .............................................6
Pads, Replacement/Repair. ........... 31-47
Product Specifications ................................3
R
ReoairPads ........................................31-47
S
Safely Rules ...................................................2
Seat ......................................................8
Service and Adjustments ...............21-27
Carburetor ........................................ 27
Clutch Pulley ........................................23
Fuse .................................................. 26
Hood RemovaVInstallatton ...........26
Motion Drive Belt
RemovaltReplacement ........... 24
Mower Drive Belt
RemovaVReplacement ............ 22
Mower Blade Drive Belt
RemovaVReplacement ............ 23
Mower Adjustment
Front4o-Back ..............................22
Side-tmSide ..................................21
Mower RemovalflnstaIlation ......... 21
Tire Care ...................................8,25
Slope Guide Sheet ................................ 63
Spark Plug(s) .............................................20
Specifications ..................................................... 3
Starting the Engine o:................................15
Steering Wheel .....................................7,24
Stopping the Tractor ......................... 13
Storage..........................................................28
T
Throttie Control Cabte Adjustment .........27
Tires ............................................ 8,18,25
Troubleshooting Chart ..................... 29-30
Transaxle ................................................ 19
W
Warranty ................................................3
Wiring Diagram ............................................32
Wiring Schematic ................................. 31

,i ,i,
ii .... iii,
ACCESSORUE$
,11 i,i,,i, i,,,,i ATTACHMENTS
i ii , '"'M"II'II'
These accessories and attach ments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor, Many ofthese are listed beiow with brief explanations of how they can help
you° This listwas current at the time ofpublication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn, Tapered
2_5-inch steel spikes mounted on tO-inch diameter discs puncture
holesin soii at close intervals to letmoisture soak in Steelweight tray
for increased penetration.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy Variety of sizes available, plus accesso*
ties such asside panel kits, tool caddy, cart cover, protective mat and
dolly°
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrientstoreach grass roots, 36-inch swath. 24 hardenedsteel
coringtips. 150 Ib°capacity weight tray.
DISC HARROW has 2 gangs of 4steel blades that angle from 10 to
20 degrees, 40 inches wide, Can hook2 units in tandem (Requires
sleeve hitch)
DOZER BLADE removes snow; grades dirt, sand and gravel. 48
inches wide 17 inches high, clears44-inch pathwhen angled. Master
lift control lever for operator ease_ Spr ng trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour.
Reversible, replaceable scraper barn(Use with tire chains and wheel
weights and/or rear drawbar weight.)
EASY OIL DRAIN VALVE makes oil changes easier, faster°
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain,
GANG HITCH lets you tow 2 or 3 pulFbehtnd attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or otherheavy attachments).
MULCH RAKFJDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup, Twenty spring tine
teeth, Usefulto prepare bare areas for seeding, Available for frontor
rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCHER covers36-inchwidepathandtossesthatchinto
large hopper Mounts behind tractor.
PLOW turns soil 6 inches deep, cuts 104nch furrow. Crank adjust*
ment controlsdepth, 3-positionyoke setswidth,Heavy steellandside
for straight furrowing_ (Requires sleeve hitch)
RAMP TOPS AND FEET let you lead and unload tractor from a
pickuptruck, Use with 2 x 8 or 2 x 10 lumber,
REAR GRADER BLADE is42 incheswideandoperatedfrom driver's
seatr Reversiblesteel blade can be angledat30 degrees for grading,
Reverses for pushingsnow backwards. (Requires sleeve hitch.)
ROLLER for smoother lawnsurface. 36-inchwide, 18-inch diameter
water-tight drum holds up to 390 fbs, of weight. Rounded edges
prevent harm toturf. Adjustable scraper automatically cleans drum.
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control Steel frame holds 5 adjustable sweeps,
Adjusts vertically, horizontally, (Requires sleeve hitch.) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops,
SLEEVE FLITCHfor use with master lift system, Single pin couples/
uncouples,
SNOWTHROWER has 42-inch swath. Drum-type auger handles
powdery andwet]heavysnow Mounts easilywith simple pin arrange-
ment, Discharge chute adjusts from tractor seat, 6-inch diameter
spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.
(Use with chains and wheel weights and/or rear drawbar weighL)
SPRAYERS use 12-volt DCelectric motor that connects to the tractor
battery or other 12-volt source, Includes booms for automatic
spraying and hand held Wandforspot spraying. Wand has adjustable
spray pattern For applying herbicides, insecticides, fungicidesand
liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing
easy. Broadcast spreaders are also usefulfor granular de-icers and
sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 8 hpengine toprepare seed beds, cultivate, and compost
garden residue_ Chain-drive transmission, Six t 1-inch diameter one
piece heat-treated steel tines. Tills 30qnch path. (Requires sleeve
hitch.) Cruse 5hp tow-behindTILLER with 36-inch swath toprepare
seed beds, cultivate and compost garden residue. Tiller has its own
bui{Ffn lift and depth control system and does NOT requirea sleeve
hitch. Fits any lawn, yard or garden tractor, Simply hook up to the
tractordrawbar and gel Optional accessories for 5 hp til_erconvert
unit fordethatching, aerating, h{lling_o.without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross links
give smooth dde, outstanding traction,
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,
ABS plastic top; clear plastic windshield offers 360 degree visibility.
Hinged metal doors with catch, Keeps operator warm and dry.
Remove vinyl sides and windshields for use as sun protector in
summer. Optional accessories include- tinted/tempered solid
safety glass wlndshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and Leaves.
Optional wand attachment topick up debris inhard-to-reach places.
VAC/CHIPPER includesa chipper-shredder.
WEIGHT BRACKET for drawbar for snow removai applications. Can
be mounted on front of tractor for plowing applications. Uses (1) 55
lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials,
5

CONTENTS OF E PACK
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16+18
(1) Washer 17/32 x I-3/I6 x 12 Gauge
o
(2) Screws #10 x 5/8 (2) Lock Washers #t0
(2) Weld Nuts #10
(2) Washers 3/16 x 3/4 x 16 Gauge
(3) Retainer' Springs (double loop)
(2) Hex Bolts 114-20 x 3/4
@
(2) Washers 9/32 x 5/8
x 16 Gauge
(2) Hex Nuts 1/4-20
®
(2) Lock Washers 114
Parts packed separately in carton
Seat
Steering
Sleeve
C3
Video
Cassette
Steering
Wheel
Manual
Mulcher
Plate
Parts Bag
Parts bag contents not shown full size Ull
(2) Shoulder/ /_"_/
Bolts | i(Z.__///
\ L,i!/(2) Gauge
_Wheels
_(21 Fr;nt Link Assemblies
(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Center-
lock Nuts
_ok
Assembiys
Slope Sheet
(2) Keys
_ teering
Wheel
Insert
6

Hill '1 II " ' I I I I I I I1'1' 'I....................
ASSEMBLY
,,11,1, i,ii iii i .......................... i ii ,,11,11 _ :
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor atl parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier_ Standard
wrench sizes are listed°
(2) 7/16" wrenches (1) Tire pressure gauge
(1) 9/16" wrench (1) Utility knife
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet
When right or left hand is mentioned in this manual,_it
means when you are in the operating position (seated
behind the steering wheel)°
TO REMOVE TRACTOR FROiVi CARTON
UNPACK CARTON
= Remove all accessible Ioose parts and parts cartons
from carton (See page 6)°
,, Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat,
• Remove mower and packing materials.
o Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFFSKmD
ATTACH STEERING WHEEL (See Fig. 1)
- Remove hex bolt, lock washer and large flat washer
from steering shaft.
. Position front wheels of the tractor so they are pointing
straight forward.
o Slide the steering sleeve over the steering shaft.
= Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
• Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
• Snap steering wheel insert into center of steering
wheel.
. Remove protective materials from tractor hood and
grill°
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID
_TEERING WHEEL
INSERT
_L HEX BOLT
_LOCI(
,_/WASHER
*_' LARGE FLAT
STEERING
WHEEL
STEERING _ L,_- S_EER,NG ....
WHEEL _ t _ _11_rI
ADAPTER _l'[i_ /
i_ / /STEERING
.:" _/ /SLEEVE
I / _/ t
/ /
/I i, I/
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
•Press lift lever plunger and raise attachment tilt lever to
its highest position.
o Release parking brake by depressing clutch/brake
pedal°
•Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual).
.Roll tractor backwards off skid.
7

ASSEMBLY
i,, IINII ,!ll,,,ll
HOW TO SET UP YOUR TRACTOR
CONNECT BA'R'ERY (See Fig. 2)
,,1,,, ............................... ii ,,,
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
sametime. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden.
tal grounding.
•Lift hood to raised position,,
= Open terminal access doors, remove terminal protec-
tive caps and discard.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps,
o First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, fock washer and hex
nut as shown. Tighten securely.
= Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bott, fiat washer, lock
washer and hex nut. Tighten securely,
o Close terminal access doors.
Use terminal access doors for:
°inspection for secure connections (to tighten hard-
ware),
-Inspection for corrosion.
+Testing battery+
=Jumping (if required),
= Periodic charging,
LOCK FLAT
HEX NUT WASHER WASHER
DISCARD TERM{NAL HEX
PROTECTIVE CAPS BOLT
POSITIVE
{RED)
CABLE
NEGATIVE
(BLACK)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
o Remove cardboard packing on seat pan.
° Place seat on seat pan and assemble shoulder bolt.
= Assemble adjustment knob and fiat washer loosely,
Do not tighten,.
• Tighten shoulder bolt securely+
= Lower seat into operating position and sit on seat°
= Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down+
• Get off seat without moving its adjusted position,,
• Raise seat and tighten adjustment knob securely,,
FIG. 3
S
S
CHECK TIRE PRESSURE
The tires on you rtractor were overinftated at the factory for
shipping purposes+ Correct tire pressure is important for
best cutting performance.
= Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted+ See '_TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
FIG. 2
8

i=, ............. ii , ,
= n==,,= .........................................
INSTALL MOWER AND DRIVE BELT (See °
Figs. 4 and 7)
Be sure tractor is on levet surface and mower suspension
arms are raised with attachment lift control. Engage park-
ing brake,
• Cut and remove ties securing anti-sway bar and belts,
Swing anti-sway bar to left side of mower deck.
.Slide mower under tractor with discharge guard to right
side of tractor°
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
• Install one front link in top hole of the R.H. front mower
bracket and RoHofront suspension bracket. Retain with
two single loop retainer springs as shown°
. installsecond front linkin LoHofront suspension bracket
only and retain with single loop retainer spring as
shown,,
= Turn height adjustment knob counterclockwise until it
stops.
oLower mower linkage with attachment lift control,
o Place the L°H. suspension arm on inward pointing deck
pin, If necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with
double loop retainer spring with loops down as shown.
• Slide left side of mower back and install the unattached
front link in top hole of the LoH_front mower bracket
Retain with single loop retainer spring as shown.
o
°
o
LY
Place the R.H. suspension arm on inward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm,
Retain with double Ioop retainer spring with loops
down as shown.
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,
Turn height adjustment knob clockwise to remove
slack from mower suspension.
Raise mower to highest position..
Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting resuIts, mower should be properly leveled.
See 'q-O LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual°
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figu res that are shown for replacing motion, mower
ddve, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
are routed correctiy,_
ELECTRIC
CLUTCH
FRONT
,SUSPENSION
BRACKETS
DOUBLELOOP
RETAINER SPRING
CHASSIS (Inwa_ pointing
BRACKET deckplns)
SUSPENSION
ARMS FRONT
MOWER
BRACKET
FRONT
LINK
SHOULDER
BOLT
GAUGE
WHEEL
_8 WASHER
USE PLIERS FOR
RETAINERSPRINGS
318-t6
CENTER
LOCKNUT
DOUBLELOOP
RETAINER
SPRING ANTI-SWAY
BAR
IDLER /
PULLEY
FIG. 4
SINGLE
LOOP
RETAINER
SPRINGS
DISCHARGEGUARD

INSTALL IVlULCHER PLATE (See Figs. 5 and 6)
oInstall two latch hooks to mulcher plate using screw,
washer, loci<washer, and weld nut as shown,
NOTE: Pre_assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing dowm
° Tighten hardware securely.
o Raise and hold deflector shield in upright position.
o Place front of mulcher plate over front of mower deck
opening and slide into place, as showno
• Hook front latch into hole on front of mower deck.
= Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation- _.................
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: tt is not necessary to change blades.. The mulcher
blades are designed for discharging and bagging also
HOOK POINTS
WELDNUT /\ DOWN
LOCK \_ _
WASHER
WELD.
NUT _,_ SCREW
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK WELD
WASHER NUT
WASHER
\_--'SCREW
FIG. 5
DEFLECTOR
SHIELD
v'
FIG. 6
"_ LATCH
HOOKS
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
v" Seat is adjusted comfortably and tightened securely.
,/ Atl tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v" Check mower'and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections are still secure
and wires are properly clamped°
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level°
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline°
J" Become familiar with all controls - their location and
function. Operate them before you start the engine.
.i Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See "TO START
ENGINE and PURGE TRANSMISSION in Opera-
tion section of this manual).
10

i ilu,,q.............. r t,,,,/ ., , ,i i ........ i,u,,,,n,, '
OPERATUON
i, i i, nu,,,q
These symbols may appear on your tractor or in literature supplied with the product° Learn and understand they meaning,
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OILPRESSURE
FORWARD FAST SLOW
CLUTCH LIGHTS ON LIGHTS OFF
FUEL \ CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCHENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only)
'11

OPERATmON
i lU Ull ,, ii,Ulll ii,ll
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments= Save
this manual for future reference,
AMMETER ATTACHMENT LIGHT SWITCH
CLUTCH SWITCH
CHOKE CONTROL
THROTTLE CONTRO_L_
CLUTCH/BRAKE
PEDAL
HEIGHT ADJUSTMENT
KNOB
%
LIFT'LEVER
PLUNGER
LIFT LEVER
•PARKING BRAKE
LEVER
APPROX,
SPEEDS:
3 MPH
MOTION
CONTROL
LEVER
FREE WHEEL CONTROL
FIG. 7
Our tractors conform to the safety standards of the American Nationai Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of
battery°
ATTACHMENT CLUTCH SWITCH - Used to engage the
mower' blades or other attachments mounted to your trac-
tor.
CHOKE CONTROL -Used when starting a cold engine,
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
FREEWHEEL CONTROL -Disengages transmission for
pushing or slowly towing the tractor with the engine off,
12
HEIGHT ADJUSTMENT KNOB- Used to adjust the mower
cutting heighL
IGNITION SWITCH - Used for starting and stopping the
engine_
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off,.
MOTION CONTROL LEVER - Selects the speed and
direction of the tractor',,
PARKING BRAKE LEVER -Locks clutch/brake pedal into
the brake position,

......... ,,,, ......................
OPERATUON
' ,ll i i N,ill i ,1,11,111
1,,,,,1,, i ,,i ,, ii '"Hi,M= ....... 1'""1'1 .....
i The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
........ ,, ,,,,,,,,,,,,,,,,,,,_,,,_,_, .
I I I ...... I"'1111'1 .....................
HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress clutch/brake pedal into full "BRAKE" position
and hold.
= Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal° Pedal should
remain in BRAKE position. Make sure parking brake
will hold tractor secure.
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION" Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc_
PUSH IN TO ATTACHMENT CLUTCH
THROTTLE "DISENGAGE" SWITCH PULL OUT TO
CONTROL LEVER
CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL"BRAKE"
_OSITION
IGNITION
MOTION
CONTROL
LEVER
HEIGHT
"DRIVE" ADJUSTMENT PARKING
POSITION KNOB BRAKE
"DISENGAGED .... ENGAGED"
POSITION POSITION
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
= Move attachment clutch switch to "DISENGAGED"
position,
GROUND DRIVE -
• Depress clutch/brake pedal into full "BRAKE" position.
•Move motion control lever to neutral (N) position°
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
ENGINE -
. Move throttle control to slow (,¢_) position,
NOTE: Failure to move throttle control to slow (,¢_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
°Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,
°Never use choke to stop engine°
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine°
Do not use to start a warm engine_
° To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle,
. Operating engine at less than full throttle reduces the
battery charging rate.
° Full throttle offers the best bagging and mower perfor-
mange°
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement iscontrolled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
° Release parking brake and clutch/brake pedal
oSlowly move motion control lever to desired position°
TO ADJUST MOWER CUTTING HEIGHT
(See Fig, 8)
The cutting height is controlled byturning the height adjust-
ment knob in desired direction_
. Turn knob clockwise (F-x) to raise cutting height.
• Turn knob counterclockwise (v-_)to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-1/2",
The heights are measured from the ground to the blade tip
with the engine not running° These heights are approxi-
mate and may vary depending upon soi! conditions, height
of grass and types of grass being mowed.
°The average lawn should be cut to approximately 2_1/2
inches during the cool season and to over 3 inches
during hot months° For healthier and better looking
lawns, mow often and after moderate growth_
°For best cutting performance grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height°
13
t

,',I'_
, ,,11,1i ........ OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
• Adjust gauge wheels with tractor on a fiat leve! surface.
o Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
oWith mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten secureIy,
,, Repeat for opposite side installing gauge wheel in
same adjustment hoteo
GUAGE
WHEEL
MOUNTING
3/8_16 _"_"
LOCKNUT
3t8 WASHER
SHOULDER BOLT
GAUGE WHEEL
FIG. 9
TO OPERATE MOWER (See Figs. 7 and 8)
You rtractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine°
o Select desired height of cut.
= Lower mower with attachment lift control.
* Start mower blades by engaging attachment clutch
control
° TO STOP MOWER BLADES- disengage attachment
clutch control,
TO OPERATE ON HILLS
I _ CAUTIONi D0n'0tdriveup°rd°wn I
hills with slopes greater than 15° and
do not drive across any slope,
oChoose the slowest speed before starting up or down
hills.
= Avoid stopping or changing speed on hitls_
= If slowing is necessary, move throttle control lever to
slower position.
= If stopping isabsolutely necessary, push clutch/brake
_edal quickly to brake position and engage parking
rake.
=Move motion control lever to neutral (N) position_
IMPORTANT; THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
o To_estart movement, slowly release parking brake and
clutch/brake pedal
= Slowly move motion control lever to slowest setting.
° Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position° Free wheel control is located at the rear drawbar
of tractor.
o Raise attachment lift to highest position with attach-
ment lift control
oRemove retainer spring from freewheel control rod.
= Push control rod in to disengage transmission and
reinsert retainer' spring into control rod hole now on
back side of the bracket°
o Do not push or tow tractor at more than two (2) MPH.
oTo reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
DISCHARGE
GUARD
FIG. 11
FIG. 10 14

,== = , ===,
OPERATmON
t , i i ,,u,uHn ....... nnl
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
.Check engine oil with tractor on level ground.
oRemove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push itall the way down into the tube, wait
for a few seconds, remove and read oil level, If
necessary, add oil until "FULL" mark on dipstick is
reached_ Do not overfill
•For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
oTo change engine oil, see the Customer Responsibili-
ties section in this manual.
ENGINE OIL
FILL CAP/DIPSTICK
FIG. 12
ADD GASOLINE
° Fil! fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of Ieaded
gasoline will increase carbon and lead oxide deposits
and reduce valve iife)o Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
= im um i H
l& AUTION: Fill to bottom of gas tank I
filler neck. Do not overfill. Wipe off any i
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
i
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or ifthe engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine°
,, Be sure freewheel control is in the transmission en-
gaged position.
o Sit on seat in operating position, depress clutch/brake
pedal and set parking brake_
• Place motion control lever in neutral (N) position..
o Move attachment clutch to "DISENGAGED" position.
o Move throttle control to fast (_) position
o Pull choke control out for a cold engine start attempt,
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
= Insertkeyinto ignition and turn keyciockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute, tf the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke controf out and retry.
WARM WEATHER STARTING (50° F and above)
o When engine starts, slowly push choke controlin until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
o The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° F and below)
o When engine starts, slowly push choke control in until
the engine begins to run smoothly° Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. if the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly_ This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature,.
HYDROSTATIC TRANSMISSION WARM UP
,, Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
•Be sure the tractor is on level ground.
o Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
sIowly return to operating position.
• Allow one minute for transmission to warm up
This can be done during the engine warm up
period,,
o The attachments can be used during the engine warm*
up period after the transmission has been warmed up
and may require the choke control be pulled out slightly,
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
15

,;,,,,;,,_,;_,_ .....i,,-m, ii ....
OPERATUON
PURGE TRANSMISSION =tf grass is extremely tail, it should be mowed twice to
i._, CAUTION: Never engage or disengage I
_ freewheel lever while the engine is run-
To ensure proper operation and performance, it is recom-
mended that the transmission be purged befoi'e operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor_
IMPORTANT" SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR_
= Place tractor safely on level surface with engine off and
parking brake set..
o Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
, Sitting !nthe tractor seat, start engine. After the engine
isrunning, move throttle control to slow (,_) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
° Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds.. Repeat this
procedure three {3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The airis being removed from hydraulic ddve
system.
o Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake,
, Engage transmission by placing freewht_e! control in
driving position (See "T'OTRANSPORT" in this section
of manual)..
oSitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed_
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
-Your tractor' is now purged and now ready for normal
operation.
MOWgNG TBPS
,Tire chainscannot be used when the mower housing is
attached to tractor.
= Mower should be properly leveled for best mowing
performance. See ''TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
o The left hand side of mower should be used for trim-
ming.
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor'. This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or'two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig.. 13).
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired heightv
. Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps_ Atlow grass to
dry before mowing.
o Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material, Regulate ground speed by select-
ing a low enough gear' to give the mower cutting
performance as well as the quality of cut desired,
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
l
,%, ,_
_ J
FIG. 13
MULCHING E/lOWiNG T_PS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH.. CLEAN AFTER EACH USE.
° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades_
. Avoidcuttingyourlawnwhenitiswet. Wetgrasstends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.
For'best results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 14),. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
° Change your' cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This wiil help prevent matting and graining
of the lawn.
MAX 113
F1G. 14
16

CUSTOMER RESPONSUBILnTIES
, i,, i , i ......... " ii ii i .......... i,,i,,,Ii ,,,,,u,w
MAINTENANCE SCHEDULE /__//_o_'_ S
AS YOU COMPLETE /_./_ _ _,_,_,_j-_._O'_'__"
REGULAR SERVICE........ /_/'_4__SERV1CE DATE s
Chec__kkBrake Operation ......6f , 6#4:
Check Tire Pressure 644
TCheck for Loose Fasteners 6/
SharpentReptace Mower Biades
Lubrication Chart
C .........
TChe'ckBattery Leve!/Recharge ..........
0Clean Battery and Terminals ............
R CheckTransaxle Cooling
L,Adjust B!,adeBelt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
NE clean Air Filter ....Clean Air Screen
IG Inspec! Muffler/S,P,ark,Arrester
I Replace Oil Filter (If equipped)
N-clean Engine Cooling Fins
Replace Spark Plug
Replace Air F,ilte,rpaper Cartridge
Replace Fuel Filter ,,, ,:, ,,,,,,,
6/ 6/
6/ 6/ .......
6/ .......... 6/
6/ 6/,
6/,
_1,2,3
6/2 6/
1 - Change more often when operellng under a heavy load or In high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
3 - tf equipped with oil filter, change ell every 50 hours
4 - Replace blades more often when mowing tn sandy soil
6/
6/ 6/
5-1!equipped wilh adjustable system
6 - Net required i! equipped wilh maintenance4_'ee batlery
7- Tighten front axle pivot bolt to 35 It -Ibs maximum
Do not overiighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence_ To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season_
. Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer°
BEFORE EACH USE
• Check engine oil level.
°Check brake operation°
• Checktire pressure.
.Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATiNG BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, Pew-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
LUBRICATION CHART
(I_T|E ROD BALL JOINTS ®
® ®
BEARING ZERK BEARING ZERK
®STEERING
SECTOR GEAR
TEETH ENGINE ®
L
(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
®GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
17

....... -- _ m , ,,,, ,,,, .... =
CUSTOMER RESPONSmB L T ES
TRACTOR
Always observe safety rules when performing any mainte _
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear', then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
o Maintain proper air pressure in ail tires (See "PROD--
UCT SPECIFICATIONS" on page 3 of this manuat)_
= Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber_
• Avoid stumps, stones, deep ruts, sharp objects and
other' hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealam may be purchased from your local
parts dealer.. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp, Re-
place bent or damaged blades°
BLADE REMOVAL (See Fig. 15)
o Raise mower' to highest position to allow access to
blades.
-Remove hex bolt, lockwasher and flat washer secudng
blade.
= lnstatl new or resharpened blade with trailing edge up
towards deck as shown.
o Reassemble hex bolt, lock washer and flat washer in
exact Order'as shown..
, Tighten bolt securely (30_35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED
NOTE: We do not recommend sharpening blade -but ifyou
do, be sure the blade is balanced
BLADE MANDREL
ASSEMBLY
TRAILING
EDGEUP
HEX BOLT (GRADE 8)
*A GRADE 8 HEAT TREATED BOLT CAN BE
tDENT'IFIED BY SIX LINES ON THE BOLT HEAD.
TO SHARPEN 8LADE (See Fig. 16)
Care should be taken to keep the blade balanced. An
unbalanced blade wili cause excessive vibration and even-
tual damage to mower and engine
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,
oTo check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer (When using a cone
balancer, follow the instructions supplied with bal-
ancer) o
•Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
!f blade is balanced, it should remain in a horizontal
position, if either end of the b!ade rnoves downward,
sharpen the he_,.Jyend unti] the blade is balanced
NOTE: Do not us_:,3nai! for balancing blade. The lobes of
he cenler hole rn;,y appear to be centered, but are not.
CENT2R HOLE /,
/
i
518" BOLT
OR PIN
BLADE
FIG. 16
BA'FI'ERY
Your tractor has a battery charging system which is suffF
cient for normal use However, periodic charging of the
battery with an automotive charger will extend its Iife_
o Keep battery and terminals clean.
', Keep battery bolts tight°
o Keep smallvent holes open.
o Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power'.
° Remove terminal guar&
,, Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor°
Rinse the battery with plain water and dry.
• Clean terrninals and batterycable ends withwire brush
until bright.
o Coat terminals with grease or petroleum jelly..
,Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
FIG. 15
18

ii ,l= = ..........................
=,==,,, = '='HI'=IHr'
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent
possible damage to seals, no not use high pressure water
or steam to clean transaxle.
, Inspect cooling fan to be sure fan blades are intact and
clean.
o inspect cooling fins for dirt, grass clippings and other
materials° To prevent damage to seals, do not use
compressed air or high pressure sprayer.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
i i i1= i, i== ............
BILITIES
TO CHANGE ENGINE OIL (See Fig.17)
Determine temperature range expected before oilchange,
All oil must meet API service classification SF or SG,
', Be sure tractor ison level surface_
•Oil will drain more freely when warm.
,, Catch oil in a suitable container.
,, Remove oil fill cap/dipsticko Be careful not to allow dirt
to enter the engine when changing oil..
oRemove drain plug.
= After oil has drained completely, replace oil drain plug
and tighten securely°
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
•Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick is in all the way for accurate reading.
Keep od at "FULL" line on dipstick_
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear_
ENGINE
OILDRAINPLUG
ENGINEOIL
LUBRICATION
Only use high quality detergent oil rated with API service
classification SForSG. Setect theoil'sSAEviscositygrade
according to your expected operating temperature,
SAE VISCOSITY GRADES
_F "20 _ 0Q _0 _ 32" 40" 60 _ 80" t00 _
_'C -30" -20=-I0 °10=20 =30° 40°
TEMp,E,FI/_RE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc°)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation° Tighten oil fill
cap/dipstick securely each time you check the oil level°
FILLER CAP/DIPSTICK
FIG. 17
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating, Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
19

, Hu,,, i i
CUSTOMIE ESPON B LWT ES
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
(See''TO REMOVE HOOD AND GRILLASSEMBLY" in the
Service and Adjustments section of this manuaio)
AIR SCREEN
COOLING FINS
(BOTH SIDES)
\
FIG. 18
AIR FILTER (See Fig. 19)
Your engine will not run properly using a dirty air fHtero
Clean the foam pre-cleaner after every 25 ho,urs of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under' dusty conditions°
,Removewing nut and cover.
• Removeseal and cartridge plate°
TO SERVICE PRE-CLEANER
oSlide foam pre-cleaner off cartridge°
°Wash it in liquid detergent and water°
• Squeeze it dry in a clean cloth°
o Saturate it in engine oil Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
° Gently tap the flat side of the paper cartridge to dis-
lodge dirt° Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge°
Replace a dirty, bent, or damaged cartridge.
o Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
°Reassemble air cleaner, cartridge plate, and seal.
oinstall the air cleaner cover and wing nut. Tighten wing
nut 1/2 turnto 1fulltum after nutcontactscover. Donot
overtighteno
__'LL-'_'--.-.._=_.WINGNUT
COVER _-_.__
SEAL
FOAM ""F _" _CARTRIDGE
@
FIG. 19
ENGINE OIL F_L'rER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
MUFFLER
Inspectand replace corroded muffler and spark arrester (if
equipped) as itcould create a fire hazard and/or damage,
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occursfirst. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-UNE FUEL FILTER (See Fig, 20)
The fuel filter should be replaced once each season, If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
,, With engine cool, remove filter and plug fuel line
sections.
o Place new fuel filter in position in fuel line with arrow
pointing towards carburetor'=
o Be sure there are no fuel line leaks and clamps are
properly positioned.
= immediately wipe up any spilled gasoline.
,CLAMP
2O
CLAMP FUEL FILTER
FIG. 20
CLEANING
o Clean engine, battery, seat, finish, etc. of all foreign
matter°
,, Keep finished surfaces and wheels free of all gasoline,
oil, etc.
o Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine lifeo