Craftsman EZ3 917.258872 User manual

MODEL NUMBER 917.258872 OWNER'S MANUAL
Assembly
°Operation
oCustomer ResponsibiHtBes
°Service and Adjustments
Repair Parts
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
• Onty allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
= Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area_
• Never carry passengers.
° Do not mow in reverse unless absolutely necessary_ Always
lookdown and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in placer
° Slow down before turning,
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing.
= Stop engine before removing grass catcher or unclogging
chute.
. Mow only in daylight or good artificial light
•Do not operate the machine while under the influence of
alcohol or drugs
. Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
III. CHILDREN
IL SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or deatho
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
o Mow up and down slopes, not across.
. Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tal! grass can hide obstacles.
o Use stow speed Choose a low gear sothat you will not have
to stop or shift while on the slope_
o Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability_
= Use extra care with grass catchers or other attachments_
These can change the stability of the machine.
° Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction.
= Avoid starting or stopping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
2
DO NOT:
.Do not turnon slopes unless necessary, and then, turn slowly
and gradually downhill, if possible..
•Do not mow near drop-offs, ditches, or embankments, The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or ifan edge caves in.
=Do not mow on wet grass., Reduced traction could cause
sliding
•Do not try to stabilize the machine by putting your foot on the
ground_
=Do not use grass catcher on steep slopes.
Tragic accidents can occur ifthe operator is not alert to the
presence of children_ Childr.en are often attracted to the
machine and the mowing activity., Never assume that
children will remain where you last saw them°
. Keep children out of the mowing area and under the watchful
care of another responsible adulL
• Be alert and turn machine off if children enter the area
• Before and when backing, look behind and down for small
children.
o Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation_
• Never allow children to operate the machine..
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision_
o
o
I
!
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke,
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area..
= Keep nuts and bolts, especially bIade attachment bolts, tight
and keep equipment in good condition.
° Never' tamper with safety devices. Check their proper
operation regularly_
° Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to coo] before
storing_
° Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting..
.Never make adjustments or repairs with the engine running.
° Grass catcher components are subject towear, damage, and
deterioration, which could expose moving parts or altow
objects to be thrown. Frequently check components and
replace with manufacturer s recommended parts, when nec-
essary
Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently. Adjust and service as
required. ...................-.......... " ,1_ i, i, ,
,_ Look for' this symbol to point out im-
,_ A portant safety precautions. It means
CAUTION!!! BECOMEALERT!t! YOUR
SAFETY IS INVOLVED.
.........•..:......., : ...................... k_ ' I' ' ' IIL
CAUTION: Always disconnect spark plug
,_ wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
.......... adjusting or making repairs° ................
kl_' I WARNHNG
The engine exhaust from this product con-
tains ctiemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
.......... k"l '_1 n "H'I' ,......

CONGRATULATIONS on your purchase of a Sears
Tractor, It has been designed, engineered and manufac-
tured to give you the best possibte dependability and
performance
Should you experience any problem you cannot:easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department, We have com-
petent, wett4rained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual, The instructions will
enable you to assemble and maintain your tractor properly
Always observe the "SAFETY RULES",,
MODEL
NUMBER 9! 7.258872
SERIAL
NUMBER
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWlLLBEFOUND
ON A PLATE UNDER THE SEAT
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
.FOR FUTURE REFERENCE. .......
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct Contact your nearest Sears store for details.
CUSTOMER RESPONSIIBBUTOES
o Read and observe the safety rules_
o Follow a regular schedule in maintaining, caring for and
using your tractor,.
. Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,.
PRODUCT SPEClIFilCATgONS
HORSEPOWER: I8.5
GASOLINE CAPACITY 35 GALLONS
AND TYPE: ........ UNLEADED REGULAR
O1L TYPE (API-SF/SG): SAE10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 42 PINTS
W/O FILTER: 37 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .030")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 0 - 58
REVERSE: 0-21
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BA-I-I-ERY: AMPiHR: 30
MIN CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on ot"near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any).. If a spark at'rester is used, it should be maintained
in effective working order by the operator..
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)..
Other states may have similar laws. Federal laws apply on
federal lands.. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)..
LRMITED TWO YEAR WARRANTY ON CRAFTSMAN RRDIINGEQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship
This Warranty does not cover:
, Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass..
oRepairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
° Riding equipment used for commercial or rental purposes
LIbllTED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery witl not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state,
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TA LE OF CONTENTS
SAFETY RULES .................. _......................................... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-16
MAINTENANCE SCHEDULE ................ .................. _...17
SERVICE AND ADJUSTMENTS ....... ,.,..,._, .....L_.21-27
STORAGE ................................................................... 28
TROUBLESHOOTING ............................................ 29-30
REPAIR PARTS - TRACTOR ................................. 32-47
REPAIR PARTS- ENGINE .................................... 51-60
PARTS ORDERING/SERVICE ................ BACK COVER
INDEX A
Accessories ........................................................5
Adjustments:
Brake .............................................................23
Carburetor ...................................................27
Clutch Pulley ..........................................23
Gauge Wheels ...........................................14
Mower
Front-To-Back ..................................22
Side-To-Side .....................................21
Throttle Control Cable ................... 27
Air Filter, Engine ..........................................20
Air Screen, Engine .......................................20
Assembly ........................................................7-10
B
Battery:
Charging ..........................................................8
Cleaning .......................................................20
Starting with Weak Battery ............25
Storage .......................................................27
Terminals ...................................................18
Belt: Motion Drive
Removal/Replacement ................24
Mower Drive
Removal/Replacement .............22
Mower Blade Drive
Removal/Replacement ..............23
Blade:
Sharpening ................................................18
Replacement ............................................18
Brake Adjustment .........................................23
C
Carburetor Adjustment .....................................27
Clutch Pulley ..........................................................23
Controls, Tractor .............................................12
Customer Responsibilities ..................17-20
Engine:
Air Filter ................................................20
Air Screen ............................................19
Cooling Fins ...................................20
Engine Oil ...................................15,19
Fuel Filter. ..............................................20
Spark Plug(s) ....................................20
Tractor:
Battery .................................................18
Blade .........................................................18
Lubrication Chart ................................17
Maintenance Schedule ...............17
Tire Care .................................8,18,25
Transaxle ...............................................19
Cutting Height, Mower ................................13
E
Electrical:
interlocks and Relays ............................26
Schematic .........................................:...... 31
Wiring Diagram .....................................32
Engine:
Air Filter ......................................................19
Air' Screen ..............................................19
Cooling Fins ....................................................20
Oil Change ..............................................19
Oil Level ................................................15
Oil Type .................................................lg
Preparation ................................................14
Repair Parts .....................................51-60
Starting ......................................................15
Sterage ...................................................28
F
Filter:
Air Filter ..................................................20
Fuel ..................................................................20
Oil .....................................................................20
Fuel:Storage ..................................................28
Type ..............................................................15
Fuse .....................................................................26
H
Headlights ....................................................26
Hood Removal/installation .............................26
L
Leveling Mower Deck ........................................21
Lubrication:
Chart ........................................................17
Engine ...........................................................19
M
Maintenance Schedule .....................................17
Mower:
Adjustment, Front4o*Back ..............22
Adjustment, Side4o-Side ....................21
Blade Replacement ................................18
Blade Sharpening ...............................18
Cutting Height .......................................13
Installation ................................................21
Operation .....................................................14
Removal ...................................................21
Mowing Tips .......................................................16
Muffle_ ...............................................................20
Spark Arrester ........................................3,40
Oii: O
Cold Weather Conditions ...........15,1g
Engine ..............................................................19
Storage .............................................................28
4
Operation ................................................................11-16
Operating Mower. .....................................................14
Options:
Accessories .................................................5
Spark Arrester .......................................3,40
P
Parking Brake ........................................................12
Parts Bag ...........................................................................6
Parts, Replacement/Repair ................31-47
Product Specifications ..........................................3
R
Repair Parts ........................................................31-47
S
Safety Rules ..................................................................2
Seat .....................................................................................8
Service and Adjustments .......................21-27
Carburetor ................................................27
Clutch Pulley ..............................................23
Fuse ...............................................................26
Hood Removal/Installation ...................26
Motion Ddve Belt
Removal/Replacement ..............24
Mower Drive Belt
Removal/Replacement ..................22
Mower Blade Drive Belt
Remova!/Replacement ..............23
Mower Adjustment
Front-to-Back ...................................22
Side-to-Side ..........................................21
Mower Removal/Installation ............21
Tire Care ..............................................8,25
Slope Guide Sheet ........................................63
Spark Plug(s) .................................................20
Specifications ....................................................3
Starting the Engine ..........................................15
Steering Wheel ...............................................7,24
Stopping the Tractor •....................................13
Storage ...................................................................28
T
Throttle Control Cable Adjustment ...... 27
Tires .................................................................8,18,25
Troubleshooting Chart ..........................29-30
T_ansaxle ..............................................................19
W
Warranty ...........................................................................3
Wiring Diagram ..............................................32
Wiring Schematic .......................................................31

TheseaccessoriesandattachmentswereavailablethroughmostSearsretailoutletsandservicecenterswhenthetractorwaspurchased.
MostSearsstorescanordertheseitemsforyouwhenyouprovidethemodelnumberofyourtractor.
ENGINE
SPARK PLUG
0GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER
MA|NTENANCE
BELTSBLADES
PERFORMANCE
Sears offers a wide variety of attacilments that fit your tractor Many of these are listed below with brief explanations of how they can help
you This list was current at timetime of publication; however, itmay change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for ahealthy lawn Tapered
2 5qnch steel spikes mounted on 10-inch diameter discs puncture
holes insoil at close intervalsto let moisture soak in Steel weight tray
for increased penetration. "_
BUMPER protects front end of tractor from damage
CARTS make hauling easy Varietyof sizes available, plus accesso-
ries such asside panel kits, tool caddy, cart cover, protective mat and
dolly.
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots 36-inch swath 24 hardened steel
coring tips. I50 Ib capacity weight tray.
DISC HARROW has 2 gangs of 4 steel blades that angle from t0 to
20 degrees, 40 inches wide. Can hook 2 units in tandem (Requires
sleeve hitch )
DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, I7 inches high,clears 444nch pathwhen angled Master
lift control lever for operator ease Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour.
Reversible, replaceable scraper bar (Use with tire chains and wheel
weights and/or rear drawbar weight )
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments)
MULCH RAKF-JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth Useful to prepare bare areas forseeding. Available tor front or
rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCHER covers 36-inch widepath and tosses thatchinto
large hopper. Mounts behind tractor
PLOW turns soil 6 inches deep, cuts 10-inch furrow Crank adjust-
ment controls depth, 3-position yoke sets width Heavy steel landside
for straight furrowing (Requires sleeve hitch.)
RAMP TOPS AND FEET let you toad and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber
REAR GRADER BLADE is42 inches wide andoperated from driver's
seat. Reversible steel blade can be angled at 30 degrees for grading.
Reverses for pushing snow backwards (Requires sleeve hitch)
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 lbs. of weight. Rounded edges
prevent harm to turf. Adjustable scraper automatically cleans drum
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control- Steel frame holds 5 adjustable sweeps.
Adjusts vertically, horizontally (Requires sleeve hitch.) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops
SLEEVE HITCH for use with master lift system. Single pin couples!
uncouples.
SNOWTHROWER has 42-inch swath Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrange-
ment. Discharge chute adjusts from tractor seat.. 6-inch diameter
spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.
(Use with chains and wheel weights and/or rear drawbar weight )
SPRAYERS use 12wolt DC electric motor thatconnects tothe {factor
battery or other 12-volt source includes booms for automatic
spraying and hand held wand for spot spraying. Wand has adjustable
spray pattern For applying herbicides; insecticides,fungicides and
liquid fertilizers
SPREADERtSEEDERS make seeding, fertilizing, and weed Idlling
easy. Broadcast spreaders are also usefu] forgranularde-icersand
sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 8hp engine toprepare seed beds, cultivate, andcompost
garden residue Chain*drive transmission Six 114nch diameterone
piece heat4reated steel tines. Tills 30-inch path (Requires sleeve
hitch ) Or use 5 hp tow-behind TILLER with 36-inch swath toprepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth control system and does NOT require a sleeve
hitch Fits any lawn, yard or garden tracton Simply hook up to the
tractor drawbar and go! Optional accessories for 5 hp tillerconvert
unit for dethatching, aerating, hilling without tools
TIRE CHAINS are heavy duly; closely spaced extra-large cross links
give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,
ABS plastic top; clear plastic windshield offers 360 degree visibility
Hinged metal doors with catch_ Keeps operator warm and dry
Remove vinyl sides and windshields for use as sun protector in
summer. Optional accessories include: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick updebris in hard4o-reach places
VAC/OHIPPER includesa chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications. Can
be mounted on front of tractor for plowing applications Uses (1) 55
Ib weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials
5

CONTENTS OF HARDWARE PACK
j/H_J:_ ,irl,_........ _........ _, ,............ _ ...... ........................ ,i_J ,:,l,,i,lll,,lll ............ i...... i.,
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-!8
(1) Knob
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #10
(2) Weld Nuts #10 _ !
=IJ
(2) Washers 3/16 x 3/4 x 16 Gauge
__ (4) Retainer Springs
_] (single loop)
(3) Retainer Springs (double loop)
(2) Hex Bolts 1/4-20 x 3t4
(2) Hex Nuts 1t4-20
(2) Washers 9/32 x 5/8 (2) Lock Washers 1/4
x 16 Gauge
Parts packed separately in carton
Seat
Steering
Sleeve
Video
Cassette
Steering
Wheel
Manual
Mulcher
Plate 1
Pa_s Bag
Parts bag contents not shown full size
(2) Shoulder _\)
Bolts [ /_/ /j
\, [..///(2) Gauge
_Wheels
_(2) Front Link Assemblies
(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Center-
lock Nuts
_ok Assemblys
(2) Keys
Steering
Wheef
Insert
Slope Sheet
6

BLY
Your new tractor has been assembfed at the factory with exception of fhose parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use
the correct tools as necessary to insure proper tightness..
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier.. Standard
wrench sizes are listed.
(2) 7/!6" wrenches (1) Tire pressure gauge
(1) 9/I6" wrench (1) Utility knife
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet
When right or Ieft hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).,
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove all accessible loose parts and parts cartons
from carton (See page 6)..
o Cut, from top to bottom, along lines on ati four corners
of carton, and lay panels flat,
•Remove mower and packing materials.
° Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFFSKID
ATTACH STEERING WHEEL (See Fig. 1)
,' Remove hex bolt, lock washer and large flat washer
from steering shaft.
o Position front wheels of the tractor so they are pointing
straight forward,.
o Slide the steering sleeve over the steering shaft..
', Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter..
° Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed..
Tighten securely..
o Snap steering wheel insert into center of steering
wheel.,
,, Remove protective materials from tractor hood and
grill,,
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID
WHEEL
},
I I _ " I
I /
tI If" I
_!! I
/
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trois)
° Press lift lever plunger and raise attachment lift lever to
its highest position,
o Release parking brake by depressing clutch/brake
pedal,
°Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual),
o Roll tractor backwards off skid
7

ASSEM
., ........................n
HOW ,TO .SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
................ .. ....... ......... ............................... .
oLift hood to raised position,,
= Open terminal access doors, remove terminal protec-
tive caps and discard.
otfthis battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
= First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washe r,lock washer and hex
nut as shown_ Tighten securely.
= Connect BLACK ground!ng cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nuL Tighten securely_
° Close terminal access door&
Use terminal access doors for:
° Inspection for secure connections (to tighten hard-
ware)°
°inspection for corrosion.
oTesting battery.
= Jumping (if required).
°Periodic charging,,
LOCK FLAT
HEX NUT WASHER WASHER
LY ...... i. nill,llnl
INSTALL SEAT (See Fig. 3) .....
Adjust seat before tightening adjustment kn0b. .....' _'
o Remove cardboard packing on seat pan.,
= Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
o Assemble adjustment knob and flat washer loosely.
Do not tighten,
• Lower seat into operating position and sit on seat.
° Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down,
o Get off seat without moving its adjusted position.
- Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
FLAT
WASHER
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes,. Correct tire pressure is important for
best cutting performance.
= Reduce tire pressure to PS1 shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual,,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See 'q'O ADJUST
BRAKE" in the Service and Adjustments section of this
manual
FIG, 2
8

LY
I:l:ll_/_0U_l;_lll:lI " ' I" I ....
INSTALL MOWER AND DRIVE BELT (See
Figs. 4 and 7)
Be sure tractor is on tevel surface and mower suspension
arms are raised with attachment lift control Engage park-
ing brake.. =
= Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck, .
• Slide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
° Place the B,H,..Suspension arm on inward pointing
.....deck'pino If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm,
Retain with double loop retainer spring with loops
down as shown.
o
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
Turn height adjustment knob clockwise to remove
slack from mower suspension°
Raise mower to highest position..
Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual).
o Install one front link in top hole of the R.H. front mower
bracket and R,.H..front suspension bracket. Retain with
two single loop retainer springs as shown,.
- Install second front link in L.H. front suspension bracket
only and retain with single loop retainer spring as
shown.
o Turn height adjustment knob counterclockwise until it
stops.
• Lower mower linkage with attachment lift control..
• Place the LH. suspension arm on inward pointing deck
pin. If necessary, rock and raise front of mowerto align
deck pin with the hole in suspension arm,. Retain with
double loop retainer spring with loops down as shown.
o Slide left side of mower back and install the unattached
front link in top hole of the L.H. front mower bracket.
Retain with single loop retainer spring as shown.
DOUBLE LOOP
RETAINER SPRING
CHASSIS (Inward pointing
BRACKET deck pins)
SUSPENSION
ARMS
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual.. Verify that the belts
are routed correctly.
ELECTRIC
CLUTCH
PU LLEY
FRONT
SUSPENSION
BRACKETS
FRONT
MOWER
BRACKET
FRONT
LINK
SHOULDER
BOLT
GAUGE
WHEEL
/
318WASHER
USE PLIERS FOR
RETAINER SPRINGS
318-16
CENTER
LOCKNUT /
DOUBLE LOOP
RETAINER
SPRING ANTI-SWAY
BAR
IDLER /
PULLEY
FIG. 4
\\
SINGLE
LOOP
RETAINER
SPRINGS
DISCHARGE GUARD
9

INSTALL IVlULCHER PLATE (See Figs. 5 and 6)
oInstall two latch hooks to rnutcher plate using screw,
washer, rockwasher, and weld nut as shown,
NOTE: Pre-assembte weld nut to latch hook by inserting
weld nut from the top with hook pointing down_
o Tighten hardware securely.
o Raise and hold deflector shield in upright position.
° Place front of mu/cher plate over front of mower deck
opening and slide into place, as shown.
o Hook front latch into hole on front of mower deck_
• Hook rear latch into hole on back of mower deck.
DEFLECTOR
SHIELD
I A CAUTION: D0notrem0ve discharge-_
,_ guard from mower. Raise and hold I
guard when attaching mulcher plate |
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or-installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades_ The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM THE TOP,
HOOK POINTS
DOWN
LOCK
WASHER
SCREW
LATCH
HOOK H
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
_'---SCREW
FIG. 5
WELD
NUT
FIG. 6
LATCH
HOOKS
J"CHECKLIST
BEFORE YOU OPERATE AND ENJOY" YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFACTIOIV FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
v" No remaining loose parts in carton,.
,/ Battery is properly prepared and charged (Minimum
1 hour at 6 amps).
¢" Seat is adjusted comfortably and tightened securely..
v" Alttires are properly inflated., (For shipping purposes,
the tires were overinflated at the factory)
¢ Be sure mower' deck is properly leveled side-to-side/
front-to-rear for best cutting results.. (Tires must be
properly inflated for leveling)..
¢' Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring° See that all connections are still secure
and wires are properly clamped.
v" Before driving tractor, be sure freewheel control is in
drive position.
WHILELEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level
¢" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine..
,/ Be sure brake system is in safe operating condition.
v' It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See 'TO START
ENGINE and PURGE TRANSMISSION in Opera-
tion section of this manual)_
10

,:llll ........ ,...... i i
OPERATUON
These symbols may appear on your tractor or in literature supplied with the producL Learn and understand they meaning.,
BATTERY CAUTION OR REVERSE FORWARD FAST
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON
SLOW
OVER TEMP
LIGHT
CHOKEFUEL MOWER HEIGHT DIFFERENTIAL
LOCK PARKING BRAKE LOCKED UNLOCKED
REVERSE NEUTRAL HIGH LOW PARKING BRAKE
MOWER LIFT ATTACHMENT
CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
11

OPERATION
_"'I'IT'_'¸ "_ ................ '............... I'l ................. I/_ "ll"l
KNOW YOUR TRACTOR ...... _ ......_...... ,..
"READ THiS OWNER'S MANLIAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments° Save
this manual for future reference.
CHOKE CONTROL -\
THROTTLE CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT ADJUSTMENT
KNOB
AMMETER ATTACHMENT LIGHT SWITCH
_L,L.UTCH SWITCH
APPROX.
SPEEDS:
3 MPH
,LIFT LEVER
PLUNGER
LIFT LEVER
IGNITION SWITCH
PARKING BRAKE
LEVER
MOTION
CONTROL
LEVER
FREE WHEEL CONTROL
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute,
AMMETER - Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH SWITCH - Used to engage the
mower' blades or other- attachments mounted to your trac-
tor.
CHOKE CONTROL - Used when starting a cold engine,,
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine,
FREEWHEEL CONTROL -Disengages transmission for
pushing or slowly towing the tractor with the engine off_
12
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
cutting heighL
IGNITION SWITCH - Used for' starting and stopping the
engine.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
iVlOTION CONTROL LEVER - Selects the speed and
direction of the tractor,
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.

OPERATtO
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend awide vision safety mask over the
spectacles or standard safety glasses.
flOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to teave the seat without first setting the parking
brake wilt shut off the engine..
o Depress clutch/brake pedal into full "BRAKE" position
and hold
• Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal,. Pedal should
remain in "BRAKE" position.. Make sure parking brake
will hold tractor secure..
PUSH IN TO ATTACHMENT CLUTCH
THROTTLE "DISENGAGE" SWITCH PULL OUT TO
CONTROL LEVER
CHOKE
CONTROL
CLUTCHfBRAKE
PEDAL "BRAKE"
POSITION
IGNITION
MOTION
CONTROL
LEVER
HEIGHT
"DRIVE" ADJUSTMENT PARKING
POSITION KNOB BRAKE
"DISENGAGED .... ENGAGED"
POSITION POSITION
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
o Move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE
=Depress clutch/brake pedal into full "BRAKE" position.
oMove motion control lever to neutral IN) position..
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL IN) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire"
-Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,
° Never use choice to stop engine,.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass To eliminate this possibility,
always stop engine when stopping tractor on grass areas..
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are sta rting a cold engine..
Do not use to start a warm engine.
= To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle..
= Operating engine at less than full throttle reduces the
battery charging rate
o Full throttle offers the best bagging and mower perfor-
mance..
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever.
o Start tractor with motion control lever in neutral (N)
position,,
o Release parking brake and clutch/brake pedal,
o Slowly move motion control lever to desired position
TO ADJUST MOWER CUTTING HEIGHT
(See Fig, 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction..
o Turn knob clockwise (f-'1) to raise cutting height°
o Turn knob counterclockwise (1-_)to lower cutting
height,
The cutting height range is approximately i-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running.. These heights are approxi-
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
o The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
o For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height,
13

TO ADJUST GAUGE WHEELS (See Fig.9)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower isat the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
condition&
o Adjust gauge wheels with tractor on a fiat level surface
° Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' in the Operation
section of this manual).
o With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8q6 tocknut and
tighten securely.
o Repeat for opposite side installing gauge wheel in
same adjustment hole.
GUAGE
WHEEL
MOUNTING
318-16 J
LOCKNUT
3t8 WASHER
GAUGE WHEEL
FIG. 9
SHOULDER BOLT
TO OPERATE MOWER (See Figs. 7and 8)
You rtractor is equipped with an operator presence sensing
switch Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine
o Select desired height of cut°
= Lower mower with attachment lift control
o Start mower blades by engaging attachment clutch
control
• TO STOP MOWER BLADES - disengage attachment
clutch control
;i; : CAUTION _¸¸¸¸ _rT Do",ll ,,,notlll ......operate_'_l'"l .... the mowerl', ,,, i, ii,,,,i,,,,i1
without either'the entire grass catcher, |
on mowers so equipped, or the dis- |
charge guard in place. |
OPERATIO
TO OPERATE ON HILLS
F& CAUTION: Do not'drive up or down ...........j
hills with slopes greater than 15° and
_e_ do not drive across any slope
• ....... _ _ .... .J
° Choose the slowest speed before starting up or down
hills°
o Avoid stopping or changing speed on hills
o If slowing is necessary, move throttle control lever to
slower position.
o If stopping is absolutely necessary, push clutch/brake
edal quickly to brake position and engage parking
rake_
° Move motion control lever to neutral (N) position.
IMPORTANT; THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
o To restart movement, slowly release parking brake and
crutch/brake pedal
° Slowly move motion control lever to slowest setting
o Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position Free wheel control is located at the rear drawbar
of tractor
° Raise attachment lift to highest position with attach-
ment lift control,
o
o
Remove retainer spring from freewheel control rod,
Push control rod in to disengage transmission and
reinsert retainer spring into control rod hole now on
back side of the bracket•
o Do not push or tow tractor at more than two (2) MPHo
o To reengage transmission, reverse above procedure
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer', be sure hood is closed
and secured to tractor. Use an approphate means of tying
hood to tractor (rope, cord, etc).
DISCHARGE
GUARD
FIG. 11
FIG. 10 14

OPERATION
BEFORE STARTnNG THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil..
• Check engine oil with tractor on level ground.
° Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push it all the way down into the tube, wait
for a few seconds, remove and read oil level, If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill,
. For cold weather operation you should change oil for
easier starting (See "OlL VISCOSITY CHART' in the
Customer Responsibilities section of this manual)
To change engine oil, see the Customer Responsibili-
ties section in this manual,,
t_ ENG NE
__ OIL
FILL CAP/DIPSTICK
FIG,, 12
ADD GASOLINE
Fill fuel tank° Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane, (Use of leaded
gasoline wilt increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline..
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moistu re which leads to separation and formation of
acids during storage Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and tet it run until the fuel Iines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur
i& AUTION: Fill to bottom of gas tank
filler neck, Do not overfill. Wipe off any
spilled oil or fuel, Do not store, spill or
use gasoline near an open flame.
.............. i i , ,i,,,,nl,u
TO START ENGRNE (See Fig. 8)
When starting the engine for the first time or ifthe engine
has run out of fuel, itwilt take extra cranking time to move
fuel from the tank to the engine..
• Be sure freewheel control is in the transmission en-
gaged position
o Sit on seat in operating position, depress clutch/brake
pedal and set parking brake_
o Place motion control lever in neutral (N) position,
o Move attachment clutch to "DISENGAGED" position..
o Move throttle control to choke position.
Note: Before starting, read the warm and cold starting
procedures below.
= Insert key into ignition and turn key clockwise to"START'
position and release key as soon as engine starts.. Do
not run starter continuously for more than fifteen sec-
onds per minute° If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again.. If engine still does not
start, move the throttle control back to the choke
position and retry..
WARM WEATHER STARTING (50° F and above)
o When engine starts, move the throttle control to the fast
position
o The attact_ments and ground drive can now be used..If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above..
COLD WEATHER STARTING ( 50° F and below)
o When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position This
may require an engine warm-up period from several
seconds to several minutes, depending on the tem-
perature.
HYDROSTATIC TRANSMISSION WARM UP
o Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
• Be sure the tractor is on level ground,
o Place the motion control lever in neutral,,
Release the parking brake and let the clutch/brake
slowly return to operating position,
o Atlowone minute for transmission to warm up, This
can be done during the engine warm up period,
o The attachments can also be used during the engine
warm-up period after the transmission has been warmed
up.,
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual,
15

OPERATIO
i/i¸ - _'_'_ -: ...........................
TRANSMiSSiON " :
PURGE
To ensure proper' operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time_ This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your' tractor°
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR
• Place tractor safely on level surface with engine off and
parking brake set.
°Disengage transmission by placing freewheel control
in freewheeling position (See '`TO TRANSPORT" in
this section of manual),
. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
. Move motion control lever to full forward position and
hold for five (5) seconds° Move lever to full reverse
position and hold for' five (5) seconds.. Repeat this
procedure three (3) times_
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system
oMove motion contro! leverto neutral (N) position. Shut-
off engine and set parking brake.
,; Engage transmission by placing freewheel control in
driving position (See '70 TRANSPORT" in this section
of manual)..
o Sitting in thetractor seat, start engine. Aftertheengine
is running, move throttle control to half (1/2) speed..
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
o Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
o Your tractor is now purged and now ready for normal
operation..
MOWING TIPS
- Tire chains cannot be used when the mower housing is
attached to tractor,
° Mower should be,properly leveled for best mow!ng
performance,. See 'TO LEVEL MOWER HOUSING in
the Service and Adjustments section of this manual.
° The left hand side of mower should be used for trim-
ruing,
•Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting_
oWhen mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc, After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig.. 13).
o
...... ........ ,_1¸ ii i, r,:, ,, .............. ............ =........
If grass is extremely tall, it should be mowed twice to
['educe load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
.Do not mow grass when it is wet.. Wet grass will plug
mower and leave undesirable clumps, Allow grass to
dry before mowing_
°Always operate engine at full throttle when mowing to
assure better' mowing performance and proper dis-
charge of rnaterial. Regulate ground speed by select-
ing a low enough gear' to give the mower cutting
performance as well as the quality of cut desired,.
.When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used..
f
1
FIG. 13
MULCHING MOWING TiPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUlL%UP GRASS AND
TRASH. CLEAN AFTER EACH USE
°The special mulching blade will recur the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn,
Always mulch with your highest engine (blade) speed
as this wilt provide the best recutting action of the
blades.
o Avoid cutting your lawn when it isweL Wet grass tends
to form clumps and interferes with the mulching action.,
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
o For best results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 14).. For' extremely heavy mulching,
reduce your width of cut on each pass and mow slowly,
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
o Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week.. This wil! help prevent matting and graining
of the lawn.
MAX 1t3
16 FIG. 14

CUSTOMER IRESPONSmlBIL iTIES
....MAa"TE.A.CESC,EDULE ...... "
FILL IN DATES /_._"_. _._4_"
AsYOUCOMPL E .......
REGULARSERVICE .__f/_/J£,_,_,_" SERVICE DATES
CheckBrakeOperation 6##
Check Tire'"'Pressure t_ 6_
T '_'"CheckforLooseFastener's
R SharpenlReplac'e"'MowerB'i'ades..... , =
A# Lubrication,,,Chart ........ ...... _ ...............
T Check Battery" Level(Recharge ................... 6446 ........
0 CleanBatteryandTerminals 6#4'
RCheckTransaxleCooling
AdjustBladeBett(s)Tension
AdjustMotionDriveBelt(s)Tension
....... :, ,,,,,,,,,,,, :: : . ........
Check Engine Oit Level $f _4'
Change,,Engineoil .........................._t2.3 ............
Clean Air Filter 6/'2
E .......... _ .............. . ........
N Clean Air Screen 6/2
G inspectMuffler/SparkArrester 6/
ReplaceOil Filter(tl equipped)
E_ CleanEnginecooling Fins .... ............. ' ......................
ReplaceSparkPtug
ReplaceAir FilterPaperCadridge
ReplaceFuel Filler
1 - Change mote etten when operating unde_ a heavy load or in high ambienf ternpe_a_mes
2 _Service more often when operating in dirty or dusty conditions
3 - fl equipped with eit {ilter, change oil every 50 hours
4-Replace blades more oIlen wi_en mowing tn sandy solI
i
J
e'
....,v ............J.........
,5- tf equipped wilh adjustable system
6-Not required i! equipped wilh maintenance4ree battery
7 * Tighten front axle pivot bolt to 35 it -lbs maximum
Do not overtighten
GENERAL RECOMMENDATaONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor..
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
o Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark pfug and clean air filter assure
proper air4uel mixture and help your engine run better
and last longer
LUBRICATION CHART
(_TtE ROD BALL JOINTS
(_ STEERING
SECTOR GEAR ENGINE (_)
TEETH
BEFORE EACH USE
°Check engine oil level,,
° Check brake operation..
° Check tire pressure,
o Check for loose fasteners
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
17

CSTO IESPONSIBmLITIE$
TRACTOR '•:, TO SHARPEN BLADE (See Fig. 16)
Always observe safety rules when performing any mainte-
nance,,
BRAKE OPERATION
If tractor' requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted,
(See "TO ADJUST BRAKE" in the Service and Adjust- •
ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)_
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber,.
= Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage°
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer,. Tire sealant also prevents tire dry rot and
corrosion_
BLADE CARE
For best results mower blades must be kept sharp,, Re-
place bent or damaged blades,,
BLADE REMOVAL (See Fig, 15)
o Raise mower to highest position to allow access to
blades
= Remove hex bolt, Iockwasher and flat washer securing
blade.
o Install new or resharpened blade with trailing edge up
towards deck as shown..
o Reassemble hex bolt, lock washer-and flat washer in
exact order as shown,
o Tighten bolt securely (30-35 R. Lbs,.torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED,
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced.. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine°
- The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower_
o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer,, (When using a cone
balancer, follow the instructions supplied with bal-
ancer).
° Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or' pin parallel with the ground.
If blade is balanced, it should remain in a-horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced..
NOTE: Do not use a nail for balancing blade, The lobes of
the center hole may appear to be centered, but are note
CENTERHOLE //
MANDREL
BLADE ASSEMBLY
TRAILING
EDGE UP
LOCK
HEX BOLT
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 16
BATTERY
Your tractor has a battery" charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger' will extend its life_
• Keep battery and terminals clean.
. Keep battery bolts tight.
= Keep small vent holes open,
o Recharge at 6-10 amperes for' 1 hour
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
= Remove terminal guard.
= Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor_
oRinse the battery with plain water' and dry,,
° Clean terminals and battery cable ends with wire brush
until bright,
o Coat terminals with grease or' petroleum jelly
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
FIG. 15
18

ESPONSIB LITIE$
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.,
Do not attempt to clean fan or transmission white engine is
running or while the transmission is hot.. To prevent
possible damage to seals, no not use high pressure water
or steam to clean transaxle..
.inspect coofir_gfan to be sure fan blades are intact and
clean°
- inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer.
TRANSAXLE PUMP FLUID
The transax{e was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary., The belts are not
adjustable. Replace belts if they begin to slip from wear
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF, SG, or SHo Select the oil's SAE viscosity
grade according to your expected operating temperature,
SAE VtSCOS{TY GRADES
oF -20 _ 0 o 30 _32 _ ,10_ 60 • 80 _ 100 _
°0-30 _....... _20_ ...... -10_............ 0°........ 107 20° 30" 40"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of operation or at least
once a year ifthe tractor is not used for 50 hours in one year
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level
_TO CHANGE ENGINE OIL (See Fig° 17). '
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG, or SH.
o Be sure tractor is on level surface,.
o Oil will drain more freely when warm.
• Catch oil in a suitable container_
•Remove oil fill cap/dipstick,, Be careful not to allow dirt
to enter the engine when changing oil
- Remove drain plug.,
- After oil has drained completely, replace oil drain plug
and tighten securely,,
.Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual..
Use gauge on oi! fill capfdipstick for checking level.,
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading,, Keep oil at "FULU' line on dipstick° Tighten
cap onto the tube securely when finished°
OIL
DRAIN
PLUG
AIR
FIG. 17
CAPtDIPSTICK
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
19

CUSTOME PC MLITMES
CLEAN AiR INTAKE/COOLING AREAS .... .ENGINE OiL FILTER
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at alt times.
Every ! 00 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other COOlingshrouds. Clean the cooling fins and external
surfaces as necessary_ Make sure the cooling shrouds are
reinstalledo
NOTE: Operating the engine with a btocked grass screen,
dirty or' plugged cooling fins, and/or cooling shrouds re-
moved wilt cause engine damage due to overheating.
AIR FILTER (See Fig. 18)
Your engine will not run property using a dirty air filter.
Clean the foam pro-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first°
Service air-cleaner more often under dusty conditions.,
oRemove wing nut and cover_
o Remove seal and cartridge plate.
TO SERVICE PRE-CLEANER
•Sfide foam pro-cleaner off cartridge.
o Wash it in liquid detergent and water_
•Squeeze itdry in a clean cloth. Allow it to dry..
o Saturate it in engine oil, Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
= Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge or use pressurized
air, as this will damage the cartridge.
o Reinstall the pro-cleaner (cleaned and oiled) over the
paper cartridge..
o Reassemble air cleaner, cartridge plate, and seal
=installthe air'cleaner cover and wing nut. Tighten wing
nut 1/2 turn to I full turn after nut contacts cover. Do not
overtighten,
COVER_"-_'--WING NUT
PLATE SEAL
G
Replace the engine oil filter every season or every other' oil '
change if the tractor is used more than 100 hours in one
year_
MUFFLER
Inspect and replace corroded muffler and spark arrestor (if
equipped) as it could create a fire hazard and/or damage_
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are.,shown in
"PRODUCT SPECIFICATtONS" on page 3 of this manual..
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season, tffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
o With engine coof, remove fiiter and plug fuel line
sections_
Place new fuei filter in position in fuel line with arrow
pointing towards carburetor.
° Be sure there are no fuet line leaks and clamps are
properly positioned.
o Immediately wipe up any spilled gasoline..
CLAMP
CLAMP FUEL FILTER
FIG. 19
CLEANnNG
o Clean engine, batter c, seat, finish, etc. of at_foreign
matter,,
=Keep finished surfaces and wheels free of all gasoline,
oil, etc.
o Protect painted surfaces with automotive type wax_
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, ai=_filter and
carburetor are covered to keep water out1.Water in engine
can result in a shortened engine life,
FIG. 18
2O