Craftsman EZ3 917.271014 User manual

Owner's Manual
CRAFTS[MAN+
15.5 HP
ELECTRIC START
42" MOWER
6SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271014
•Safety
•Assembly
• Operation
•Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman

.Warranty...............................................2
SafetyRules..:......................................2
ProductSpecifications .......................... 5
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 28
Troubleshooting .................................. 29
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or ac-
cident or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATI-ERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home war-
ranty service on your Craftsman riding equipment is available at no charge for 30 days
from the date of purchase. Please contact your nearest service center. After 30 days
from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but estandard trip charge will
apply). This warranty applies only while this product is in the United States. This War-
ranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., 1:)/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is ca-
pable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result
in serious injury or death.
GENERAL OPERATION
• Read, understand, and foJlow all in-
structions in the manual and on the ma-
chine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other
peo.ple before mowing. Stop machine if
anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge di-
rection and do not point it at anyone.
Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
•Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and re-
2 move keys before dismounting.

•Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
• Do not operate the machine while un-
der the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
•Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious in-
jury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
•Do notturn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of acliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
3

•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or al-
low objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
•Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 °Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•Do notturn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
_i_LLoo.k for this symbol to point out.impor-
tant saTety precautions. It means L;AU-
TION!H BECOME AWARE!!!YOUR
SAFETY IS INVOLVED.
._. CAUTION.: In order to prevent acciden-
tal starting wnen setting up, transporting,
adjusting or making repairs always dis-
connect spark plug wire and place wire
where it cannot contact spark plug.
_LWARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4

PRODUCT SPECIFICATIONS
GASOUNE 1.25GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
)ILTYPE SAE IOW-30
API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY." W/FIL'I'B:_:4.0PINTS
W/O RL]E_ &5 PINTS
SPARK PLUG: Champion RC12YC
(GAP:.040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED
VlPH): FORWARD:
1s-r 1.2
2ND 1,5
3RD 2.3
4n_ 3.5
5TH 4.7
6_ 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
_HARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADUGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT.LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor.It has been de-
signed, engineered and manufactured to
give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to ser-
vice or repair this tractor.
Please road and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: ,This tractor is equipped ,
with an interna_ combustion engine ano
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Cali-
fornia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark ar-
rester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Large Flat Washer
(1) Locknut 5/16-18
(1) Knob
(1) Washer
17/32x 1-3/16 x12 Gauge
(1) Shoulder
Bolt 5/16-18
(2) Washers
3/16 x 3/4 x 16 Gauge
__ #10 x 5/8
(2)Weld
Nuts #10 (2) Lock
Washers #10
R

Parts packed separately in carton
Seat
Mulcher
Plate
F-7
Video
Cassette
Steering
Boot
m
Manual
Slope Sheet
ii "
I
I
I
I
I
I
I
I
Parts Bag Steering
Wheel
Parts Bag contents not shown full size
Steering Wheel
Adapter
Steering
Extension
Shaft
_Sth:r_g
Insert
.._1 I i
(2) Latch Hook
Assemblies <4B
(2) Keys
7

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your trac-
tor all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to insure proper tightness. Review the video cassette before you
begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wilt make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/
(2) 1/2" wrench drive ratchet
(1) Utility knife (1) Phillips Screw-
(1) Tire pressure gauge driver
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton.
•Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
•Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
•Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 5/
16 hex bolt and Iocknut. Tighten se-
curely.
IMPORTANT: Tighten bolt and nut se-
curely to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
Insert
__3/8 Hex Bott
I_ _ 3/8 Lockwasher
_Large Flat
Steering_N--.. _ 1 Washer
Wheel _Steering
Adapter _..._'_..J-'----_ Tab s
Hex Bolt
Tab
Slots
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto
steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide in-
side boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten secure-
ly.
• Snap steering wheel insert into center
of steering wheel.
Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to ",.;i off skid.
8

HOWTO SET UPYOURTRACTOR
CHECK BA'I-I'ERY
• Lift seat pan to raised position and
open battery box door.
• If this battery is put into service after
month and year indicated on label (la-
bel located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for
charging instructions).
Seat
Pan
Bakery
Box
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat
pan.
•Place seat on pan and assemble shoul-
der bolt.Tighten shoulder bolt securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving itsadjusted
position.
•Raise seat and tighten adjustment knob
securely. Seat
Seat Pan
Shoulder
Bolt _ ....
TO ROLLTRACTOR OFF SKID (SEE
OPERATION SECTION FOR LOCATION
AND FUNCTION OF CONTROLS)
•Press lift lever plunger and raise attach-
ment lift lever to its highest position.
•Release parking brake by depressing
clutch/brake pedal,
•Place gearshift lever in neutral (N) posi-
tion.
•Roll tractor forward off skid.
•Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFFSKID
_brWAR,NING: Before starting, read, un-
s[ana and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
•Be sure all the above assembly steps
have been completed.
•Check engine oil level and fill fuel tank
with gasoline.
•Sit on seat in operating position, de-
press clutch/brake pedal and set the
parking brake.
•Place gearshift lever in neutral (N) posi-
tion.
•Press lift lever plunger and raise attach-
ment lift lever to its highest position.
•Start the engine. After engine has
started, move throttle control to idle po-
sition.
•Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gear-
shift lever to 1st gear.
•Slowly release clutch/brake pedal and
slowly drive tractor off skid.
•Apply brake to stop tractor, set parking
brake and place gearshift lever in neu-
tral position.
•Turn ignition key to "OFF" position.
Continue with the instructions that fol-
lOW.
Flat Washer
Adjustment Knob

CHECKTIRE PRESSURE
Thetiresonyourtractorwereoverinflated
atthefactoryfor shippingpurposes.Cor-
recttirepressureisimportantfor bestcut-
ting performance.
• Reducetirepressureto PSIshownin
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See 'q-O
LEVEL MOWER HOUSING" in the Ser-
vice and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments sectoin of
this manual. Verify that the bc',ts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
•Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
•Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
mower deck.
Weld Nut From Hook Points
The Top Down
Lock
Weld Washer
Latch Latch
Hook
Washer
Mulcher
Plate
Deflector
Shield
Weld Nut
Lock Washer
Washer
'_ir.1 Screw
Latch
Hooks
_I, CAUTION: Do no..ttremove discharge .
guard from mower. _aise and hold guara
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.

•F CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
_/All assembly instructions have been
completed.
JNo remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
4' Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA AI-I'ENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
•/Become familiar with all controls -their
location and function. Operate them be-
fore you start the engine.
/Be sure brake system is in safe operat-
ing condition.
• 11

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
A
ENGINE ON ENGINE OFF OIL PRESSURE OGHTS ON OVER TEMP 1P
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
(_ _KEEP AREA CLEAR SLOPE HAZARDS
ATFACHMENT
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Ught Switch
Position
s
Throttle/Choke ." ."
Control
Clutch/Brake
Control
Uft Lever
Plunger
Attachment
Lever
Height
ustment
Indicator
'Parking Brake
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THRO'I'rLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.

The operation of any tractor can result in foreign objects thrown intothe
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or
standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Yourtractorisequippedwithan operator
presence sensingswitch.When engine is
running,any attemptbythe operatortoleave
the seat withoutfirstsettingthe parkingbrake
willshutoffthe engine.
•Depress clutch/brake pedal intofull
"BRAK]E" position and hold.
• Place perking brake lever in "EN-GAGED"
pos_on and release pressure from clutch/
brake pedal. Pedal should remain in
"BRAKE" position. Make sure parking
brake will hold tractor secure.
Throttle/Choke
Control
Attachment Clutch
Lever "Engaged"
Position
"Disengaged"
ition
Position Parking Brake
ed"
Position
Clutch/Brake "Disengaged"
Pedal "Drive" Position
Position
STOPPING
Gear
Shift
Lever
MOWER BLADES -
•To stop mower blades, move attachment
dutch lever to "DISENGAGED" position.
GROUND DRIVE -
•To stop ground drive, depress dutch/brake
pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throtlle control to slow
position and allowing engine to idle before
stopping may cause engine to "backfire".
•Turn ignition key to "OFF" positionand re-
move key. Always remove key when leav-
ing tractor to prevent unauthorized use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in
any position other than "OFF' will cause the
battery to be discharged, (dead).
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "browning"
of grass. To eliminate this possibility,always
stop engine when stopping tractor on grass
areas.
_CAUTION: Always stop .'_'actorco,mpletely,
as described above, before leaving me
operator's position;to empty grass catcher,
etc.
TO USETHROTrl_E CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle re-
duces the battery charging rate.
•Full thro_e offers the bast bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is cen-
trolledby thegearshiftlever.
•Start tractor with dutch/brake pedal de-
pressed and gearshift lever in neutral (N)
position.
•Move gearshift lever to desired position.
•Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bring tractor to a complete stop
before shifting or changing gears. Failure to
do so will shorten the useful life of your
transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment liftlever deter-
mines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever
to desired position.
The cutting height range is approximately 1-
1/2 to 4". The heights are measured from the
ground to the blade tip with the engine not
running. These heights are approximate and
may vary depending upon soil conditions,
height of grass and types of grass being
mowed.
14

• The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and alter moderate
growth.
• For best cutting performance, grass over 6
inches in height should be mowed twice.
Make the first cut relatively high; the sec-
ond to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper po-
sition to help prevent scalping in most ter-
rain conditions.
•Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See '3"0 ADJUST MOWER CU'I-rlNG
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut po-
sition, gauge wheels should be as-
sembled so they are slightly off the
ground. Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
•Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mounting
Bracket
Locknut
Guage Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the
operator to leave the seat with the engine
running and the attachment clutch engaged
will shut off the engine.
•Select desired height of cut.
•Start mower blades by engaging attach-
ment clutch control.
•TO STOP MOWER BLADES - disengage
attachment clutch control.
_.. CAUTI.ON:.Do notoperatethe mower
withouteitherme entiregrasscatcher,on
mowersso equipped,or the dischargeguard
in place.
Attachment Clutch
Lever
Position
Attachment Lift
Lever High Position
"Disen
Position
LOW
TO OPERATE ON HILLS
_iLCAUTION: Do notdriveUpor downhills
withslopesgreaterthan 15° and do notdrive
across anyslope.
• Choosethe slowestspeed beforestarting
up ordownhills.
• Avoid stopping or changingspeed on hills.
•Ifslowingis necessary,movethrottle control
leverto slowerposition.
•Ifstoppingisabsolutelynecessary,push
clutch/brakepedalquicklyto brake position
and engage parkingbrake.
•Move gearshiftleverto lst gear. Besure
you haveallowedroomfor tractortoroll
slightlyasyou restartmovement.
• To restartmovement,slowlyreleasepark-
ingbrake and clutch/brakepedal.
•Make all turnsslowly.
TOTRANSPORT
• Raise attachmentli_to highest position with
attachmentliftcontrol.
• When pushingor towingyourtractor,be
sure gearshiftleverisin neutral(N) posi-
tion.
•Do notpushortow tractorat merethan five
(5) MPH.
NOTE: Toprotecthoodfromdamage when
transportingyourtractorona truckora trailer,
besure hoodisdosed and securedtotractor.
Use an appropriatemeans of tyinghoodto
tractor(rope,cord,etc.).
15

TOWING CARTS AND OTHER A'rrACH.
MENTS
Towonlythe atiachmentsthatare recommended
byandcom_ w_ spec_a_nsofthemanofac-
tutorofyour_'actor.Use common sensewhen
towing.Tooheavyof a Icad,whileona slope,is
dangerous._res canlosetractionwiththeground
and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled with
summer weight oil.
•Check engine oil with tractor on level
ground.
•Unthread and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into the
tube and rest oil fillcap on the tube. Do not
thread the cap onto the tube. Remove and
read oil level. If necessary, add oil until
"FULL' mark on dipstick is reached. Do not
overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL VIS-
cosrrY CHART" in the Maintenance sec-
tion of this manual).
• To change engine oil, see the Mainte-
nanca section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular un-
leaded gasoline with a minimum of 87 oc-
tane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and re-
duce valve life). Do not mix oil w_ gaso-
line. Purchase fuel in quantities that can be
used within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean win-
ter grade gasoline to help insure good cold
weather starting.
_WARNING: Experience indicates that al-
cohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leeds to separation and formation of
acids during storage. Acidic gas can damage
the fuel system of an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine
and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor cleaner
products in the fuel tank or permanent dam-
age may occur.
_CAUTION: Fillto bottom of gas tank filler
neck. Do not overfill. Wipe offany spilled oil or
fuel. Do not store, spill or use gasoline near
an open flame.
TO START ENGINE
When starting the engine for the firsttime or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
• Sit on seat in operating position, depress
clutch/brake pedal and set parking brake.
•Place gear shift lever in neutral (N) posi-
tion.
•Move attachment clutch to "DISEN-
GAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key clock-
wise to "START" position and release key
as soon as engine starts. Do not run starter
continuously for more than fifteen seconds
per minute, ff the engine does not start after
several attempts, move throttle control to
fast position, wait afew minutes and try
again. Ifengine stilldoes not start, move
the throttle control back to the choke posi-
tion and retry.
WARM WEATHER STARTING (50°F AND
ABOVE
• When engine starts, move the throttle con-
trol to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50oF AND
BELOW)
• When enginestarts,allow enginetorun
withthe throttle control in the choke posi-
tion until the enginerunsroughly,then
movethrottle controlto fast position.This
may requirean enginewarm-up peried
fromseveralsecondsto severalminutes,
dependingonthe temperature.
• The attachmentscan also be usedduring
the enginewarm-up period.
NOTE: Ifat a highaltitude(above3000 feet)
or incold temperatures(below32 F) the car-
buretorfuel mixturemay needto be adjusted
for best engine performance. See 'TO AD-
JUST CARBURETOR" in the Service and
Adjustments section of this manual.
16

MOWING'rIPS
•Mower shouldbe properlyleveledfor best
mowing performance.See "TO LEVEL
MOWER HOUSING" intheServiceand
Adjustments sectionof this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippingsare discharged onto
the areathat has been cut. Have the cut
area to the right of the tractor.This will result
in a more even distribution of clippings and
more uniform cutting.
• When mowing large areas, start by tuming
to the rightso that clippings will discharge
away from shrubs, fences, driveways, etc.
Al_erone or two rounds, mow in the oppo-
site direction making left hand turns until
finished.
*If grass is extremely tall, it should be
mowed twice to reduce load and possible
firehazard from dried clippings. Make first
cut relatively high; the second to thede-
siredheight.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
•Always operate engine at full throttle
when rnowing toassurebetter mowing,
performanceand properdischargeof ma-
terial.Regulategroundspeed by selecting
alow enoughgear to givethe mowerthe
bestcuttingperformance as well as the
quality of cut desired.
• When operatingattachments, selecta
groundspeed that will suitthe terrainand
give bestperformance ofthe attachment
being used.
1
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and
not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide
the best recurring action of the blades.
• Avoid cuUJngyour lawn when itis wet. Wet
grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early aftemoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
•For best results, adjust the mower cutting
height so that the mower cuts off only the
top one-third of the grass blades. For ex-
b'emely heavy mulching, reduce your width
of cut on each pass and mow slowly.
• Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the clip-
pings. When doing a second cut, mow
across or perpendicular to the first cut path.
•Change your cutting pattern from week to
week. Mow north to south one week then
change to east to west the next weak. This
will help prevent matting and graining of
the lawn.
Max 1/3
"1"7

CUSTOMER RESPONSIBILITIES
FILL IN DATES /___k-_O/_n_o'_y./_'_'F_/_@J
AS YOU COMPLETE ,_,_ R.__R.j_ .j_j_ _% _cj_
REGULAR SERVICE J___ _ SERV,CE DATES
CheokOrakoOpe,ation
Check Tire Pressure
Check Operator Presence and
TInterloCk Systems
a Check for Loose Fasteners
ASharpen/Replace Mower Blades _4
TLubrication Chart
0Check Battery. Level
RClean Battery and Termin_Js
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
! Adjust Motion Drive Belt(s) Tension
Check Engine Oi! Level
Change Engine Oil
E Clean Air Filter
a Clean Air Screen
Inspect Muffler/Spark Arrester
Replace OiJ Filter (If equipped)
NE CJean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
v'
v' v' Iv'
v'
_2
I - Chenge more often when operating under a hesvy load o_ in high ambietd temper_tufe_ 5 -If equipped with adjustable sy_em.
2*Service more often when operating in dirty or dusty cOndetions
3_If equipped with oil filter, che=nge oil every 50 hours¸
4_Re placG I_ades more ohen when mowing ir_Sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual. Some adjustments will need to
be made periodically to properly maintain
your tractor.
All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter as-
sure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
•Check engine oil level.
• Check brake operation.
• Check tire pressure.
•Check operator presence and interlock
systems for proper operation.
•Check for loose fasteners.
@
6 Not r_quired if equipped with rnaintenance_fTee batlery
7-71ghten front axle pivot bolt to 35 ft.-Ibs m_aximum.
Do not overtighten.
LUBRICATION CHART Spindle
Zerk
Front Wheel
Bearing Zerk Bearing Zerk
f" ine(_)
t I -d)
ai _,Pivots
SAE 30 or 10w30 Motor O0il
General Purpose Grease ,
Refer to Maintenance "Engine' Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.

TRACTOR
Always observe safety rules when per-
formingany maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in high-
est gear, then brake must be adjusted.
(See 'TO ADJUST BRAKE" in the Service
and Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECiFiCATiONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. If your
tractor does not function as described be-
low, repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the at-
tachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut offthe engine.
•The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to al-
low access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8heat
treated.
Trailing
Edge Blade
Up
Lock Washer Mandre{
Assembly
(Grade_ Flat Washer
*A Grade 8 heat treated bolt can be identifiedby
six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ingbtade but if you do, be sure the blade
isbalanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade, the lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt Blade
or Pin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
•Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
19

TO CLEAN BATIERY AND TERMINALS
Corrosion and dirt on the battery and ter-
minals can cause the battery to "leak"
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petro-
leum jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual)•
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, re-
place oil drain plug and tighten se-
curely.
• Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
• Use gauge on oi! fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
Air Cover
Cleaner Knob
Cover
Foam
Pre-
Cleaner
•Wing
Nut
Grommet
Air
Air 3leaner
Cleaner Base
Paper
Cartridge Oil Fill
Cap/
Dipstick
Oil Drain Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other ex-
ternal surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clea=l the cooling fins
and external surfac,_ as necessary. Make
sure the cooling ._,,rouds are reinstalled.
NOTE: Oper:,[ing the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to
overheating.
2O