Craftsman EZ3 917.271111 User manual

Owner's Manual
£RRFTXMRNo
16.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXL_
LAWN TRACTOR
Model No.
917.271111
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
Foranswersto yourquestions
aboutthisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon -Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty:'..:._,;.....;: ...... _.......... ::;..._.. ....... 2
Safety Rules_, ............. ........... ......:_: ........ 2
Product.Specifications .. ,i_.......... :.:........ 5
Assembly ...... ;...... ;...... :.....÷.....,......_ ....... 8
Operation ...... _...... :............ J...... _.....;.....12
Maintenance Scheduie......:......i..... "!''''"18
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 27
Troubleshooting .................................... 29
Repair Parts ......................................... 32
Parts Ordedng ....................... Back Cover
,MITEDTwO VARRA TYbNCRA SMANRIDINaEQUIPMENT
For two (2) years from the date!of pbrchase, if this Craftsman Rtdmg Equipment is main-
tained, lubdcated &nd |une_l up!according to the instructions n the owner's manual,
Sears will repair o}"replace, free of charge, any parts found to be defective in matedal or
workmanship,
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman dding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal dghts, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179
GENERAL OPERATION
•Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area isclear of other people
before mowing. Stop machine ifanyone
enters the area.
2
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before tuming.
•Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.

• Turnoffbladeswhennotmowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly stra_i=ghtdown the
slope.
DO NOT:
•Donottumonslopesunlessnecessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction-could cause sliding.
•Do nottry to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuelthe machine indoors.
Never store the machine or fuel
container insidewhere there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment belts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
3

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairswith
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across.
•Remove obstacles such as recks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
A.Look for this symbol to_point out impor-
tant safety precautions. It means CAU-
TION!!f BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
ACAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
_,WARNING- The engine exhaust from
this productcontainschemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4

PRODUCT SPECIFICATIONS
3ASOUNE 1.25 GALLONS
CAPACITY
AND TYPE: UNLEADED
REGULAR
OIL TYPE SAE 10W-30
API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY: W/RLTER: 4.0 RNTS
WiO RLTER: 3.5 RNTS
;PARK PLUG: Champion RC12YC
GAP: .040")
VALVE
CLEARANCE: NOT ADJUSTABLE
GROUND SPEED FORWARD:
(MPH): 1sT 1.1
2ND 1.4
3RD 2.3
4TM 3.5
5TM 4.5
6TM 6.0
REVERSE: 1.7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: t5AMPS @ 3600 RPM
BA'FrERY: AMP/RR: 30
MIN. CCA: 240
CASE SIZE: UtR
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement isavail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with aspark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. Aspark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

(1) LargeFlatWasher
Parts Bag contents shown full size
(1) HexBolt 5/16-18 x 1-1/4
(1) HexBolt
3/8-16 x 1
(1) Lockwasher 3/8
@
(1) Locknut 5/16-18
(1) Knob ©
(1) Washer
17/32x 1-3/16 x 12 Gauge
(1) Shoulder
Bolt 5/16-18
(2) Washers
3/16 x3/4x 16 Gauge _#10 x 5/8
(2) Weld
Nuts #10 _(2) Lock
Washers #10
6

Partspackedseparatelyincarton
Seat
Mulcher
Plate
Video
Cassette
Steedng
Boot
Manual
|I I' ii
Parts Bag Steering
Wheel
(2) Shoulder
Bolts
_(2) Center-
lockNuts
(2) Washers 3/8
x 7/8 x 14 Gauge
Parts Bag contents not shown full size
SlopeSheet
<_ _Steering
Wheel
(2) Keys Insert
___ I I I
(2) Latch Hook Steering I_
Assemblies Extension II
, _, Shaft iIM
(2) Gauge Steering Wheel Iol
Wheels Adapter I 1
7

Yournewtractorhasbeenassembledatthefactory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socketwrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Utility knife
(2) 1/2" wrench
(1)Pliers
(1) 3/4" Socket w/
drive rachet
(1) PhillipsScrew-
driver
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
•Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
•Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
•Slide extension shaft onto lower steer-
ing shaft, Align mounting holes in exten-
sion and lower shafts=and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.
•Place tabs of steering beet over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so
they are pointing straight forward.
•Slide steering.wheel adapter onto steer-
ing shaft extension.
•Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
•Assemble large fiat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
•Snap steering wheel insert into center
of steering wheel.
•Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
Hox o,
_.- 3/8 Lockwasher
vars, 2'a'
Stee_teering
Wheel
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach-
ment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi-
tion.
• Roll tractor forward off skid.
•Remove banding holding discharge
guard u'p against tractor.
8

HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
• Liftseatpanto raisedpositionand open
battery box door.
•If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
Battery ,Label
Box Door
Terminal
INSTALL SEAT
Adjustseat before tighteningadjustment
knob.
•Remove cardboard packing on seat pan.
•Place seat onseat pan and assemble
shoulder bolt.Tighten shoulderbolt
securely.
•Assemble adjustmentknob and flat
washer loosely.Do not tighten.
•Lower seat intooperating positionand
sit on seat.
•Slide seat untila comfortable position is
reached which allowsyou to press
clutch/brake pedal allthe way down.
•Get off seat withoutmoving itsadjusted
position.
•Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt
AdjustmentKnob
.Flat Washer
9

CHECK TIRE PRESSURE
The tireson your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cuttingperformance.
•Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are mut-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See ='1"OADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
•Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
•Tighten hardware securely.
•Raise and hold deflector shield in up-
right position.
•Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into holeOn back of
mower deck.
Weld Nut From Hook Points
The Top Down
Lock
Weld Washer
Latch Latch
Washer
Mulcher
Plate
Deflector
Shield
Lock Washer
Washer
'_V.l. Screw
Latch
Hooks
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
10

ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are proper-
lyadjusted to ensure optimum mower per-
formance.
• Assemble gauge wheels with tractor on
a flat level surface.
•Adjust mower to desired cuttingheight
(See =TOADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).
•With mower in desired height ofcut po-
sition, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknutand tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Bracket
3/8-16 Locknut'
3/8-16 Washer Wheel
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFAC-
TION FROM THIS QUALITY PRODUCT.
Please review the following checklist:
,[ All assembly instructions have been
completed.
•/No remaining loose parts in carton.
/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overinflat-
ed at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. _ires must be properly inflated
for leveling).
/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are propedy
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAA'I-I-ENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
•/ Become familiar with all controls -their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11

These symbols may appear on your tractor or in literaturesupplied withthe product.
Learn and understand their meaning.
=
BAI-rERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON OVER TEMP !
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
V
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
12

KNOW YOUR TRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsof
variouscontrolsandadjustments.Savethismanualfor future reference.
Attachment Ignition
Clutch Lever Switch
Light Switch
Position
Throttle/Choke
Control
Clutch/Brake
Control
LiftLever
Plunger
Attachment
Lift Lever
Parking Brake
Height
Adjustment
Indicator
Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-
ments mounted to your tl"actor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
ATTACHMENT LIFT LEVER: Used tO
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13

Theoperationofanytractorcanresultinforeignobjectsthrownintothe
eyes,whichcanresultin severeeyedamage.Alwayswearsafetyglasses
oreyeshieldswhileoperatingyourtractororperforminganyadjustmentsor
repairs.Werecommendawidevisionsafetymaskover spectacles,or
standardsafetyglasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat withoutfirst setting the
paddngbrake willshut off the engine,
TO SET PARKING BRAKE
•Depress clutch/brake pedal into full
"BRAKE" position and hold.
•Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle/Choke Attachment Clutch
Lever "Engaged"
Conb'ol Position
=Disengaged"
"Brake" ', Perking Brake
Position
Position
Gear Shift
Pedal "Ddve" --- =Dise_jaged-'_'_ Lever
Position Position
STOPPING
MOWER BLADES -
•To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
•To stol_ ground drive, depress
clutch/brake pedal into full =BRAKE"
position.
•Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
•Turn ignition key to "OFF' position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =OFF' will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_, CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full throt-
tle reduces the battery charging rate.
•Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
•Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
•Move gearshift lever to desired posi-
tion.
•Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
• Turn knob clockwise (0) to raise cutting
height.
•Turn knob counterclockwise (_))to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap-
proximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
14

•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment lift con-
trol.
•Start mower blades by engaging attach-
ment clutch control.
•to Stop mower blades - disengage
attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Lever "Engaged"
Position
Attachment Lift
Lever High Position
"Disengaged" Low
Position
3uard
_OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
•Choose the slowest speed before start-
ing up or down hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
•Move gearshift lever to 1stgear. Be
sure you have allowed room for tractor
to rollslightlyas you restart movement.
°To restart movement, slowlyrelease
parking brake and clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, isdangerous.
Tires can lose traction with the ground and
cause you to lose controlof your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
•Check engine oil with tractor on level
ground.
•Unthread and remove oil fill cap/dip-
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
•To change engine oil, see the Customer
Responsibilities section in this manual.
15

ADDGASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
,_dwAweather starting.
RNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional
information. Never use engine or carbure-
tor cleaner products in the fuel tank or per-
_lanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
•Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
•Place gear shift lever in neutral (N) posi-
tion. :,
,; Move attachment clutch to "DISEN-
GAGED" position.
•Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
•Insert key into ignition and tum key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F
ANDABOVE)
•When engine starts, move the throttle
control to the fast position.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F
AND BELOW)
•When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature.
•The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) "
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "1"O ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
16

MOWINGTIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the fight of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
•When mowing large areas, start by tum-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
•The special mulching blade will recut
the grass clipping_l"0any times and
reduce them in si_e So that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
•Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17

FILL IN DATES _€,_ _
REGULARSERVICE ,_Y_,_P_CZ_._d_/_'_SERVICE DATES
Check Brake Opera,on _ _
Check Tire Pressure
Check Operator Presence and
TInterlock Systems V'
R Checkf_ LooseFastenere ll_ II_7 I_
Shar_nfftep_ce Mower Blades
Lubrication Chart V'
oT Check Batter/Level
RClean Battery end Terminals I_
Check Transaxle Cooling Vw
Adjust Blade Belt(s) Tension li_s
Adjust Motion Drive Belt(s) Tension I_s
Check Engine Oil Level V' V'
Change Engine Oil II_I_2,3 li_
cleanAi Fi.r
Clean Air Screen v'
IG Inspect Muffler/Spark Arrester
N Replace Oil Filter (if equipped) _:
Clean Engine Cooling Fins
Replace Spark Plug 14#
Replace Air Filter Paper Car_idge I1_2
Replace Fuel Filter
1-Change rno_ oflen when operating undM a heavy load o5 in h_h aw,_erd tempera_e$. 5 - If equ_0p_d with adjustable system.
2 ° Se_;ce more often when operating in dkly or dusty conditions. 6 - Not requt;ed if equipped with maintermnce-_-ee batterl.
3 - If equipped with oil filt_, char4;e oil _efy 50 hours. 7- Tighten front axle pivot bolt to 35 fL-Ibs, meximum.
4-_e hi=des morn often when n_wing In sandy =o#. Do not over_hten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments.section of this manual should
be checked at least once each season.
•Once a year you should r-gplace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
•Check engine oil level.
• Check brake operation.
• Checktire pressure.
•Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
LUBRICATION CHART
Zerk
Front
OFront Wheel Wheel
BearingZerk Bearing
Zerk
O Attachment :
Clutch
Pivot(s) T-" Shift
.... PivotS
O SAE 30 or 10w30 Motor OIL
@General Purpose Grease
ORefer to Maintenance =Engine" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubri-
cant sparingly.
18

TRACTOR
Alwaysobservesafetyruleswhenper-
forminganymaintenance.
BRAKEOPERATION
Iftractorrequiresmorethansix(6)feet
stoppingdistanceathighspeedinhighest
gear,thenbrakemustbe adjusted.(See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 5 of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE :*
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and flat
washer securing blade.
•Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
•Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated. MandrelAssembly
Blade Center
Hole
Flat
Lock Star
/Hex Bolt (Grade 8)*
*A Grade 8 heat treated boltcan be
identifiedby sixlines on the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or acone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Center Hole
5/8"Bolt
•or Pin
Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
•Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for I hour.
19

TOCLEANBATTERYANDTERMINALS •
Corrosionanddirtonthebatteryandter- •
minals can cause the battery to =leak"
power. •
• Open battery box door.
•Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
•Rinse the battery with plain water and •
dry.
•Clean terminals and battery cable ends
with wire brush until bright.
•Coat terminals with grease or petroleum
jelly.
•Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
al). Foam
V-BELTS Pre-Cleaner
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling. Air Cleaner
ENGINE Paper
LUBRICATION Cartridge
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
SAEVISCOSITYGRADES
TEMPERATURE R/_NGE/_J_TICIPATED BEFORE NEx'roILCH/_]GE
Change the oil after every 50 hours of
operationor at least once a year if the
tractor]s not used for 50 hours in one
year.
Check the crankcase oil'level before start-
ing the engine and after each eight (8)
hours of operation. "13ghten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tracto/is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely, replace
oil drain plug and tighten securely.
Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 5 of
this manual.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Air Cleaner Cove Wing Nut
Air
Cleaner
Base
Fill
Cap'
Dipstick
Oil Drain Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn
dried gum fibers.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
•Remove knob and cover.
•Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner off cartridge.
•Wash it in liquid detergent and water.
•Squeeze it dry in a clean cloth. Allow it
to dry,
2O