Craftsman 171.61181 Instruction Manual

1619X01301
Owner's Manual
Manual del propietario
Manuel du proprietaire
Professional Router Table
Mesa de fresado profesional
Table _ toupie professionnelle
Model/Modelo/Modele: 171.61181
@
@
-&WARNING:
Before operating product, read this manual and follow all its
Safety and Operating Instructions.
_ADVERTENCIA:
Antes de utilizar este producto, lea este manual y acate todas
las instrucciones sobre seguridad y uso.
-&AVERTISSEMENT :
Avant de vous servir de ce produit, lisez ce manuel et suivez toutes
ses consignes de securit6 et les instructions de fonctionnement.
• Safety
Instructions
• Parts List
•Assembly
•Operation
•Espa_ol, p. 34
•Frangais, p. 66
171.61181 02/10
Printed in China
Sears, Roebuck and Co., Hoffman Estates IL 60179 U.S.A.
www.sears.com/craftsman 1 619 X04 975 Rev. -
Impreso en China Imprim_ en Chine 02/10

f
!ONE-YEAR FULL WARRANTY ON CRAFTSMAN PROFESSIONAL TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date
of purchase, CALL 1-800-4-MY-HOME _ TO ARRANGE FOR FREE REPAIR (or replacement if repair proves
impossible).
This warranty does not include expendable parts, such as lamps, batteries, bits or blades.
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 _j
iMPORTANT SAFETY iNFORMATiON . .. 2=6
Optional Router Table Accessories ...... 7
Parts List ......................... 8-11
Router Table Assembly ............. 12-21
Router Table Operation ............ 22=33
I-_ I Read and understand the tool manual and these instructions for the use of this table with
WARNING your router. Failure to follow all instructions listed below may result in serious personal injury.
SAVE THESE iNSTRUCTiONS
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
Keep bystanders, children, and visitors away while
operating apower tool. Distractions can cause you to
lose control.
Electrical Safety
Grounded tools must be plugged into an outlet
properly installed and grounded in accordance
with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do
not use any adaptor plugs. Check with aqualified
electrician if you are in doubt as to whether the outlet
is properly grounded, if the tools should electrically
malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user.
Improper grounding can shock, burn, or electrocute.
Grounded tools are equipped with three-conductor cord
and three-prong type plugs. Before plugging in the tool,
be certain the outlet voltage suppfied is within the voltage
marked on the nameplate. Do not use "AC only" rated
tools with a DC power supply.
Double-insulated tools are equipped with a polarized
plug (one blade is wider than the other.) This plug will
fit in a polarized outlet only one way. If the plug does
not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any way.
Double Insulation [] eliminates the need for the three-
wire grounded power cord and grounded power supply
system. Before plugging in the tool, be certain the outlet
voltage suppfied is within the voltage marked on the
nameplate. Do not use "AC only" rated tools with a DC
power supply.
Avoid body contact with grounded surfaces such
as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is
grounded, if operating the power tool in damp locations
is unavoidable, a Ground Fault Circuit interrupter must be
used to supply the power to your tool. Electricians'
rubber gloves and footwear will further enhance
your personal safety.
Don't expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges, or moving parts.
Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
When operating apower tool outside, use an outdoor
extension cord marked "W-A" or "W." These cords are
rated for outdoor use and reduce the risk of electric
shock. Refer to "important information About Extension
Cords" in your router table manual.

Personal Safety
Stay alert, watch what you are doing, and use
common sense when operating apower tool.
Do not use tool while tired or under the influence
of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result
in serious personal injury.
Keep guards in place. Maintain the guards in working
order and in proper adjustment and alignment.
Avoid accidental starting. Be sure switch is "OFF"
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch "ON"
invites accidents.
Remove adjusting keys or wrenches before turning
the tool "ON." A wrench or a key that is left attached to
a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations.
Use safety goggles (head protection). Wear safety
goggles (must comply with ANSI Standard Z87.1) at
all times. Wear non-slip footwear and a hard hat, if
appropriate. Also, use face or dust mask if cutting
operation is dusty and ear protectors (plugs or muffs)
during extended periods of operation.
Tool Use and Care
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool if switch does not turn it "ON" or
"OFF." Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Keep guards in place. Maintain the guards in working
order and in proper adjustment and alignment.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
Never leave tools running unattended. Turn the
power OFF. DO NOT leave tool until it comes to a
complete stop.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools, with sharp cutting
edges, are less likely to bind and are easier to control.
Any alteration or modification is a misuse and may result
in a dangerous condition.
Check for damaged guards or parts, misalignment, or
binding of moving parts, breakage of parts, and any
other condition that may affect the tool's operation, if
damaged, have the tool properly repaired or replaced
before using. Many accidents are caused by poorly
maintained tools. Develop a periodic maintenance
schedule for your tool.
Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one tool may become hazardous when used
on another tool.
Service
Tool service must be performed only by qualified
repair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury. For
example: internal wires may be misplaced or pinched;
safety guard return springs may be improperly mounted.
When servicing a tool, use only identical replacement
parts. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of electric
shock or injury. Certain cleaning agents such as gasoline,
carbon tetrachloride, and ammonia may damage
plastic parts.

Lift router table only by the table edges. Lifting table by any other
surface could cause personal injury.
Do not use the router table until all assembly and installation
steps have been completed. Prior to each use, verify that
fasteners and the router clamps are tight. A loose table or router
is unstable and may shift in use, resulting in property damage or
serious personal injury.
Disconnect the router from the power supply before installing
router into the table, making adjustments, changing
accessories, removing the router from the table, performing
maintenance, or storing the tool. Such precautionary safety
measures reduce the risk of unintentional tool operation.
Do not plug router motor power cord into standard wall
outlet. Always plug router cord into the router table switch box.
Power tool switches and controls need to be within your reach in
emergency situations.
Do not permit fingers to touch terminals on the plug when
inserting or removing plug from the outlet. Risk of Electric Shock.
Before connecting router or vacuum to router table switch box,
ensure that the router or vacuum switch is off and that the
router table switch box is unplugged. Such precautionary safety
measures reduce the risk of unintentional tool operation.
Before using the router table, verify that the router is securely
clamped to the router table base. While working, periodically
check the router base fastener clamping tightness. Vibrations
from cutting operations can cause router motor clamps to loosen
and the router motor may fall from the table.
Before starting to work, ensure that the power cords from the
router accessories, the switch box, and the extension cord do
not and cannot come in contact with the router or any moving
parts of the router. Such precautionary safety measures reduce
the risk of injury due to loss of control.
Do not use the router table without the overhead guard
unless required by a particular cutting operation. Replace guard
immediately after completion of cutting operation. Remove all
dust, chips, and any other foreign particles that can affect its
function. The guard will aid in keeping hands from unintended
contact with the rotating bit.
Do not use bits that have a cutting diameter that exceeds
the clearance hole in the tabletop insert plate or insert rings.
The bit could contact the insert plate or insert ring, throwing
fragments.
Never use dull or damaged bits. Damaged bits can snap during
use. Dull bits require more force to push the workpiece, possibly
causing the bit to break or the material to kick back.
Handle sharp bits with care. Such precautionary safety measures
reduce risk of injury.
Do not alter insert ring or insert plate bit hole. Match the cutting
diameter of the bit to the inner diameter of the insert ring or
insert plate bit hole such that the difference is no less than
1/16 in. on a side. Insert rings are meant to reduce the gap between
the cutting diameter of the bit and the table so that workpieces
maintain full support of the table while routing.
Install bit in accordance with instructions in the router manual.
Securely clamp the router bit in the collet chuck before making
any cuts. Securing the bit before cutting reduces the risk of the bit
becoming loose during operation.
Never place your fingers near a spinning bit or under the guard
when the router is plugged in. Such precautionary safety measures
reduce the risk of injury.
Never hold the workpiece on the outfeed side of the bit. Pressing
the workpiece against the outfeed side of the fence may cause
material binding and possible kickback, pulling your hand into
the bit.
Guide the workpiece with the fence to maintain control of the
workpiece. Do not place the workpiece between the router bit
and fence while routing the edge. This placement will cause the
material to become wedged, making kickback possible.
Only use routers for working with wood, woodlike products,
plastic, or laminates. Do not use router and router table for
cutting or shaping metals. Be sure workpiece does not contain
nails or other hard objects. Cutting nails may cause loss of control
of the tool or workpiece.
Never start the tool when the bit is engaged in the material. The
bit-cutting edge may grab the material, causing loss of control of the
workpiece.
Feed the workpiece only against the rotation of the bit.
Do not "back feed" the workpiece into the bit. The bit rotates
counterclockwise as viewed from the top of the table. "Back
feeding" will cause the workpiece to "climb" up on the bit, pulling
the workpiece and possibly your hands into the rotating bit.
Do not feed the workpiece into the bit where the majority of the
workpiece is between the fence and the bit. This creates a "fence
trap" which is a hazardous situation due to the bit being exposed.
This will cause the work to "climb-cut" away from the tabletop and
may lead to loss of control during operation.
Do not cut material that is warped, wobbly, or otherwise
unstable. The router table is designed to cut fiat, straight,
and squared materials. If the material is slightly curved but
otherwise stable, cut the material with the concave side against
the table or fence. Cutting the material with the concave side up or
away from the table may cause the warped or wobbly material to roll
and kick back, causing the user to lose control.
Use auxiliary infeed and outfeed supports for long or wide
workpieces. Oversize workpieces without adequate support can flip
off the table or cause the table to tip.
Use push stick, vertically and horizontally mounted
featherboards (spring sticks), and other jigs to hold down the
workpiece. Push sticks, featherboards, and jigs eliminate the need
to hold the workpiece near the spinning bit.
Never let go of the workpiece when routing until the cut has
been completed and the workpiece is completely dear of the
bit. Such precautionary safety measures reduce the risk of injury
and property damage. Featherboards aid in holding the workpiece
in position when routing on a router table. They are not intended to
hold the workpiece in place alone when the workpiece is in contact
with the bit, or at any other time when the bit is turning.
Always hold the workpiece against the router table fence when
routing. Such precautionary measures increase accuracy in routing
and improve control of the workpiece, reducing the risk of injury.
Never leave the router unattended while it is running or before
it comes to a complete stop. Such precautionary safety measures
reduce the risk of injury and property damage.
Do not use the table as a workbench or work surface. Using it for
purposes other than routing may cause damage and make it unsafe
to use in routing.
Never stand on the table or use as a ladder or scaffolding.
The table could tip or the cutting tool could be accidentally
contacted.
When servicing the tool, use only recommended CRAFTSMAN
replacement parts. Follow instructions in the Maintenance
section of this manual Use of unauthorized parts or failure to
follow maintenance instructions can result in personal injury.
Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities contains chemicals known to
cause cancer, birth defects, or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks, cement, and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals,
work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed
to filter out microscopic particles.

I _4LWARNINGI Do not feed the workpiece where
the majority of the workpiece is
between the fence and the bit. This creates a "fence
trap" which is dangerous for two reasons:
•The front of the bit is exposed during the cutting
operation (Fig. A).
•The bit can "Climb-cut," where the bit enters the
workpiece in the same direction as the feed direction.
This is likely to cause the workpiece to "climb" away
from the tabletop and may lead to loss of control
during operation (Fig. A).
I_IWARNINGI Feed the workpiece only against
the rotation of the bit. Do not "back
feed" the work into the bit. The bit rotates counter-
clockwise as viewed from the top of the table. "Back
feeding" the work is dangerous for two reasons:
•It will cause climb-cutting where the workpiece
can "climb" off the tabletop in the direction of the bit
rotation, pulling the workpiece and possibly your hands
into the rotating bit (Fig. B).
•It is difficult to keep the workpiece against the fence
face as the bit rotation will push the workpiece away
from the fence.
I_ WARNING I An extension cord with adequate
size conductors that is capable
of carrying the current for your tool must be used.
This will prevent excessive voltage drop, loss of power,
or overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the heavier
the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120-VOLT ALTERNATING CURRENT TOOLS
Tool's Cord Size in A.W.G. Wire Sizes in mm 2
Ampere
Rating Cord Length in Feet Cord Length in Meters
25 50 100 150 15 30 60 120
3-6
6-8
8-10
10-12
12-16
18 16 16 14
18 16 14 12
18 16 14 12
16 16 14 12
14 12
.75 .75 1.5 2.5
.75 1.0 2.5 4.0
.75 1.0 2.5 4.0
1.0 2.5 4.0 --

iMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilog rams Weight
min Minutes Time
s Seconds Time
Q Diameter Size of drill bits, grinding wheels, etc.
no No load speed Rotational speed, at no load
.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits
per minute etc. per minute
0 Off position Zero speed, zero torque...
1,2, 3.... Selector settings Speed, torque, or position settings
I, II, Ill, Higher number means greater speed
Infinitely variable selector Speed is increasing from 0 setting
with off
=I_ Arrow Action in the direction of arrow
"_ Alternating current Type or a characteristic of current
---== Direct current Type or a characteristic of current
i
"_ Alternating or direct current Type or a characteristic of current
[] Class II construction Designates double-insulated construction tools
(_ Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program
This symbol designates that
this tool complies to NOM
Mexican Standards.
0Q°s
This symbol designates that this
tool is listed by Underwriters
Laboratories and listed to
Canadian Standards by
Underwriters Laboratories.
This symbol designates
that this tool is listed
by the Canadian
Standards Association.
This symbol designates that
components of this tool are
recognized by Underwriters
Laboratories and recognized
to Canadian Standards by
Underwriters Laboratories.

To purchase these and other accessories for your CRAFTSMAN router table and router, visit your local Sears
outlet, or go to www.craftsman.cem
• Fasteners for mounting the router to the
mounting plate are not included and must be
purchased separately
IMPORTANT NOTE: The drilling and the
countersinking of holes in the mounting plate are
necessary in order to mount the router to the
mounting plate. The screw heads must be slightly
below the top surface of the mounting plate.
9-26479 CRAFTSMAN Professional Large Router
Mounting Plate
•Molded glass-filled polycarbonate plastic
mounting plate mounts most touters to
the 9=61181 Router Table

RefertoPartsListbelowandonpages9-11.
* I __ GI If ANY of the parts are missing, DO
,...WARNIN_, NOT attempt to assemble, install, or
!
use your router table until the missing parts have been
found or replaced and your router table has been prop-
erly and correctly assembled per this manual.
* For missing parts or technical assistance,
call 1-800-624-0488.
* In order to simplify handling and to minimize any
damage that may occur during shipping, your router
table comes mostly unassembled. Note that the switch
box and some fasteners are preassembled to facilitate
identification and installation.
• Separate all parts from the packaging materials and
check each part against the illustrations and the parts
lists, to make sure that all parts have been included.
Do this before discarding any of the packaging
material.
Items with part numbers are available through the
Sears Parts and Repair Center as replacement parts.
Key No. Part No. Description Quantity
1 2610 929 112 Model 61181 Router Tabletop 1
2 2610 948 974 Table Leg 2
3 1609 441 770 Router Bit Storage Panel 1
4 2610 915 132 Storage Panel 1
5 1619X04969 Front Fascia Panel 1
6 1619X03217 Switch Assembly 1
6A 1619X04172 Lockout Key 1
7 2610 927 752 Router Mounting Plate 1
1609 441 765 Insert Rings (sold as set)
8 Tabletop Insert w/1 in. Dia. Hole 1
9 Tabletop Insert w/2 in. Dia. Hole 1
10 Tabletop Insert w/23/4 in. Dia. Hole 1
2610 927 739t Hardware Set for Table Assembly
A #10-32 KEPS Nut 8
B #10-32 ESNA Stop Nut 12
C1- 1/4-20 KEPS Nut 8
D 9/32 in. ID x 5/8 in. OD x 1/16 in. Thick Washer 8
E #10-32 x 1 in. Pan-Head Phillips Machine Screw 4
F #10-32 x 3/4 in. Countersunk Socket-Head Screw 8
G #10-32 x 3/4 in. Truss-Head Phillips Machine Screw 8
H 1/4-20 x 11/2in. Carriage Bolt 8
I 1/8 in. Hex Key (Allen Wrench) 1
Featherboards
11 2610 927 686 Featherboard 2
121- 2610 927 743 Spacer 5
13 2610 923 283 Small Clamping Knob 4
D 2610 927 724 9/32 in. ID x 5/8 in. OD x 1/16 in. Thick Washer 4
H 2610 927 718 1/4-20 x 11/2in. Carriage Bolt 4
t Includes extra parts.
Set of 3insert Rings
Featherboard

RouterTable Components
Router Mounting Plate
Hardware Set for Table Assembly
e® e® @@
(A) #10-32 (B) #10-32 ESNA (C) 1/4-20
KEPS Nut Stop Nut KEPS Nut
(E) #10-32 x 1 in. Pan-Head
Phillips Machine Screw (F) #10-32 x 3/4 in. Countersunk
Socket-Head Screw
(D) 9/32 in. ID x 5/8 in. OD x
1/16 in. Thick Washer
(G) #10-32 x 3/4 in. Truss-Head
Phillips Machine Screw
(H) 1/4-20 x 11A in. Carriage Bolt
(I) 1/8 in. Hex Key (Allen Wrench)

Key No. Part No. Description Quantity
Fence Assembly
14 2610 927 760 Aluminum Fence 1
15 2610 927 689 Fence Facing 2
16 2610 934 336 Dust Collector 1
17 2610 927 690 1/16 in. Jointing Shim 2
2610 927 756 Hardware Set for Fence Assembly
A #10-32 KEPS Nut 2
D 9/32 in. ID x 5/8 in. OD x 1/16 in. Thick Washer 2
J 1/4-20 x 13/4in. Carriage Bolt 2
K #10-32 x 5/8 in. Countersunk Phillips Machine Screw 2
L 1/4-20 x 1 in. Carriage Bolt 4
18 Large Clamping Knob 6
2610 950 474 Guard Assembly
19 Guard 1
20 Small Clamping Knob 1
21 Bushing 1
M 1/4-20 x 21/2in. Carriage Bolt 1
2610 927 755 Fasteners for Mounting Router
N #10-32 x 1/2 in. Pan-Head Phillips Machine Screw 3
P #10-24 x 1/2 in. Pan-Head Phillips Machine Screw 3
Q #8-32 x 1/2 in. Pan-Head Phillips Machine Screw 3
S M4 x 20 Pan-Head Phillips Machine Screw 3
1619 X02 655 Starter Pin Kit
22 Starter Pin 1
23 Starter Pin Guard 1
R #10-32 x 3/8 in. Truss-Head Phillips Machine Screw 1
STARTER PIN
COMPONENTS
Fasteners for Mounting Router
(N)#10-32 x 1/2 in. Pan-Head
Phillips Machine Screw (P) #10-24 x 1/2 in. Pan-Head Phillips Machine Screw
(S) M4 x 20 Pan-Head Phillips
Machine Screw (Q) #8-32 x 1/2 in. Pan-Head
Phillips Machine Screw
10

Fence and Guard
Components
@@
(A} #10-32
KEPS Nut
(K) #10-32 x 5/8 in.
Countersunk Phillips
Machine Screw
(D) 9/32 in. ID x 5/8 in. OD x
1/16 in. Thick Washer
(L) 1/4-20 x 1 in. Carriage Bolt
(J) 1/4-20 x lS/4 in. Carriage Bolt
(M) 1/4-20 x 21A in. Carriage Bolt
11

ASSEMBLING THE ROUTER TABLE
TABLE LEG iNSERTS (FIG. 1)
The router table includes two table leg inserts:
• Router bit storage panel (3) holds both 1/4 in.
and 1/2 in. shank router bits
Leg storage panel (4) for convenient storage of
accessories
The table leg inserts must be installed before attaching
the tabletop.
1. Place the table leg insert (3 or 4) into the opening in
the table leg (2) so that it is positioned at the very top
of the opening.
2. Press the insert in so that it is completely flush with
the leg.
3. Push the insert down as far as it will go to lock it
in place.
Fig. 1
TOOLS REQUIRED (not included}
Phillips screwdriver
Small-sized adjustable wrench
Tape with adhesive backing (optional)
ROUTER TABLE LEGS (FIG. 2)
1. Insert eight 1/4-20 x 11½in. long carriage bolts (H)
through the router tabletop (1) as shown in Fig. 2.
2. Assemble the legs (2) to the router table as shown
in the figure.
3. Assemble a 9/32 in. ID x 5/8 in. OD in. x 1/16 in. thick
washer (D) and a 1/4-20 KEPS nut (C) onto each of
the bolts.
4. Securely tighten the fasteners.
NOTE: It may be easier to assemble the legs by
laying the router table on its front or back, or by using
adhesive tape over the carriage bolt heads to hold
them in place and turning the router table upside down.
Fig. 2
©
12

ATTACH THE SWITCH TO THE FASCIA
(FIG. 3)
1. Align the two outermost holes on the top of the switch
assembly (6) with the holes in the front fascia panel
(5), as shown in Fig. 3.
2. Insert two #10-32 KEPS nuts (A) into the hex-shaped
recesses in the back of the switch assembly (6),
toothed side out, and secure the switch to the fascia
panel with two #10-32 x 3/4 in. truss-head machine
screws (G) while holding the KEPS nuts in place in
the recess with your finger.
Fig. 3
ATTACH THE SWITCH/FASCIA ASSEMBLY TO
THE ROUTER TABLE (FIG. 4)
NOTE: The fascia assembles to the inside of both the
table legs and the router tabletop.
1. Line up the holes on the fascia panel with the holes
in the table legs and the two slots on the front of the
router tabletop.
2. Attach the fascia panel to the router table top using
two #10-32 x 3/4 in. truss-head machine screws (G)
and two #10-32 KEPS nuts (A), toothed side out, as
shown in Fig. 4.
3. Attach the fascia to the legs using four #10-32 x
3/4 in. truss-head machine screws (G) and four #10-32
KEPS nuts (A), toothed side out, as shown in Fig. 4.
4. TIGHTEN all screws SECURELY.
Fig. 4
13

ASSEMBLING THE FENCE
ASSEMBLING THE FENCE (FIGS. 5AND 6)
1. Insert the pins molded into the top of the dust
collector (16) into the holes on the rear of the
aluminum fence (14), as shown in Fig. 5.
2. From the underside of the fence, insert two #10-32 x
5/8 in. countersunk machine screws (K) up through the
holes in the bottom of the fence and dust collector.
Secure in place with two #10-32 KEPS nuts (A)
(Fig. 5).
3. Place the fence right-side up on a flat surface and
align the counterbored holes in the fence facings (15)
with the slotted holes in the fence. The counterbored
side of the facings should face OUT (Fig. 6).
4. Attach both fence facings (15) to the front of the fence,
using two 1/4-20 x 1 in. carriage bolts (L) and two large
clamping knobs (18) for each fence facing (Fig. 6).
5. From the front of the guard (19), insert the 1/4-20 x
2_ in. carriage bolt (M) through the hole in the guard.
Slide the bushing (21) onto the bolt so that the pin on
the bushing fits into the stem on the guard (Fig. 6).
6. From the front of the fence, insert the carriage bolt
through the right-hand hole in the top of the fence. The
tabs on the bushing will fit into the top channel on the
fence. Secure in place with a small clamping knob (20)
(Fig. 6).
Do NOT install the guard to the left-hand hole!
NOTE: To simplify installation of the router mounting plate
and router, do not install the fence onto the router table
at this time.
Fig. 5
NOTE: Two plastic jointing shims (17) are included to
provide the proper fence offset when jointing. For
more about jointing operations and shim placement,
see page 29.
Fig. 6 I_, I The guard must be assembled to
WARNING, the right-hand hole on the fence, so
that it covers the router bit opening. Do not assemble
to the left-hand hole.
CORRECT
s_
14

iNSTALLiNG THE ROUTER MOUNTING PLATE
TOOLS REQUIRED
•1/8" Allen wrench (I) (included)
•Phillips screwdriver (not included)
•Straight edge (not included)
•Small-sized adjustable wrench (not included)
NOTE: The fence must NOT be installed on the router
table for the following procedures.
PRELiMiNARY iNSTALLATiON OF THE
ROUTER MOUNTING PLATE (FIGS. 7-9)
1. Completely thread a #10-32 ESNA stop nut (B) onto
each of the eight #10-32 x 3/4 in. countersunk socket-
head screws (F) as shown in Fig. 7. The orientation of
the stop nut on the screw must be as shown in Fig. 7.
NOTE: It will be helpful to use the included Allen
wrench and an adjustable wrench because the nut has
tight-fitting threads.
2. Place the eight assembled screws and nuts into the
eight hex-shaped pockets in the recess on the tabletop
as shown in Fig. 8.
The screw threads are to be inserted into the holes
at the bottom of the pockets.
3. Place the router mounting plate (7) into the opening in
the tabletop so that it rests on the heads of the
screws as shown in Fig. 8.
4. Position a straight edge or level across the mounting
plate as shown in Fig. 9. The straight edge must be
long enough to extend completely over the opening in
the router tabletop.
5. insert the Allen wrench (I) through the eight round
holes in the mounting plate, engaging the hex socket
in the screw heads (Fig. 9).
6. Raise and lower the mounting plate by turning the
screws until the mounting plate is level and flush with
the top of the router table.
7. Remove the mounting plate from the tabletop.
NOTE: it may be necessary to make slight adjustments
after final installation of the router mounting plate.
Fig. 7
Fig. 8
Fig. 9
1/8 in. Allen
Straight edge wrench (I)
15

I-_ I Before using the router table, verify that the router is securely clamped to the router table
WARNING, base. While working, periodically check the router base fasteners clamping tightness.
Router motor vibration can loosen fasteners during use, causing the router to fall from the table.
ATTACHING THE ROUTER TO THE ROUTER MOUNTING PLATE
The router mounting plate included with this router table
is designed to fit the routers in Chart 1. For other routers,
it will be necessary to purchase the CRAFTSMAN
Professional Large Router Mounting Plate #9-26479.
i_&WARNINGIAlways make sure that the router
is NOT PLUGGED into an electrical
outlet or the switch when the router is being installed
on the router table. If it is, UNPLUG the power cord
from the outlet or the switch, and UNPLUG the switch
from the outlet.
OVER=TABLE HEIGHT ADJUSTMENT
The router mounting plate features an access hole to
allow use with the over-table height adjustment feature
on certain CRAFTSMAN router models. Refer to your
router manual for additional information on using this
feature.
Fig. 10 o
©
O
©
====3
mHolePattern B
m
m
m
m
m
O HolePattern A
_=---1
"2
Starter Pin Guard
0 HolePattern A
Starter Pin
Hole
Pattern B
Hole Pattern B _OTA2
Hole
Pattern A
mm
m=
m
2 m
1 m m
m
O m
lm
2 m
©
O
O
OTA1 = Over-table height adjustment 1
OTA2 = Over-table height adjustment 2
16

Chart 1
Router Router Hole Fasteners
Brand Model Pattern Required
Bosch 1617 series (fixed B #10-24 x 1/2 in. Pan-head Phillips machine screws (P)
base models only)
Bosch MR series B M4 x 20 Pan-head Phillips machine screws (S)
Craftsman 17508, 17541, 17542, A #10-32 x 1/2 in. Pan-head Phillips machine screws (N)
26620, 17533, 17528,
17511, 26834, 28190
DeWalt DW616, DW618 B #8-32 x 1/2 in. Pan-head Phillips machine screws (Q)
(fixed base only)
Hitachi M12VC B #10-32 x 1/2 in. Pan-head Phillips machine screws (N)
Makita RF1100, RF1101 B #10-24 x 1/2 in. Pan-head Phillips machine screws (P)
Milwaukee 5615, 5616 B #10-24 x 1/2 in. Pan-head Phillips machine screws (P)
Porter-Cable 690 series, B #10-24 x 1/2 in. Pan-head Phillips machine screws (P)
7529 plunge router,
and 892-895 series
(fixed base only)
Skil 1810, 1815, 1820, 1825 A #10-32 x 1/2" Pan-head Phillips machine screws (N)
ATTACH ROUTER TO MOUNTING PLATE
(FIGS. 11 AND 12)
I_i' IDisconnect the router from
WARNING the power supply before installing
router into the table, making adjustments, changing
accessories, removing the router from the table,
performing maintenance, or storing the tool.
Such precautionary safety measures reduce the
risk of unintentional tool operation.
1. Remove the plastic subbase from your router (Fig. 11).
•If you wish to mount the router with the subbase,
you may need to purchase longer fasteners. Using
the subbase affects the range of cutting depth.
2. If your router has its own dust extraction hood that
mounts to the top of the metal router base and you
want to use it under the router table, this is a
convenient time to install it.
3. Using Chart 1, determine the hardware and hole
pattern type for your router.
• The screws are driven into threaded holes in the
router's base.
Competitor routers are outside of Sears' control.
Changes made to these touters may affect the
compatibility to the fasteners specified and/or
supplied with this table.
Always make sure the screw is fully seated on
the mounting plate and that the router base is
firmly against the mounting plate to ensure secure
mounting. If the router, plate, and fasteners do not
seat together properly, you may need to purchase
new fasteners of a different length or size.
I-_ I Before using the router table, verify
WARNING, that the router is securely clamped
to the router table base. While working, periodically
check the router base fasteners' clamping tightness.
Router motor vibration can loosen fasteners during use,
causing the router to fall from the table.
4. Refer to the mounting plate guide (Fig. 10) on
page 16 and align the appropriate mounting plate
holes for your router to the router base holes. Make
sure that the depth adjustment controls on the router
face the front of the mounting plate. Figure 10 shows
the proper orientation of the plate when installed
on the table.
5. Securely mount your router to the mounting plate
(Fig. 12).
Fig. 11 _ i o_[
Remove_ J " _i:_ ..... _"
subbase
17

FINAL iNSTALLATiON OF THE ROUTER
MOUNTING PLATE (FIG. 13)
1. Place the router mounting plate, with router attached,
on the leveling screws in the tabletop. NOTE: Be care-
ful not to trap the cord between the router mounting
plate and the router tabletop.
2. Recheck the router mounting plate to be sure it is
level. If necessary, adjust the leveling screws with the
Allen wrench as needed.
3. Secure the router mounting plate (7) to the table with
four #10-32 x 1 in. pan-head Phillips machine screws
(E) through the inner corner holes in the plate and four
#10-32 ESNA stop nuts (B) from the underside of the
tabletop in the recesses provided (Fig. 13). Tighten the
screws snugly, but do not overtighten.
Fig. 13
TO REMOVE THE ROUTER AND/OR ROUTER
MOUNTING PLATE
i__WARNING IMake sure that the router is NOT
plugged into a power outlet when
installing into the table, removing from table, making
adjustments, or changing accessories. Router could
accidentally start.
THE FENCE MUST BE REMOVED FROM THE ROUTER
TABLE WHEN REMOVING OR REINSTALLING THE
ROUTER MOUNTING PLATE.
1. Remove the four #10-32 x 1 in. pan-head Phillips
machine screws (E) and four #10-32 ESNA stop nuts
(B) holding the router mounting plate to the tabletop
(Fig. 13).
2. Lift the router mounting plate and router upwards from
the tabletop.
3. Remove the pan-head Phillips machine screws
securing the router to the mounting plate.
4. When reinstalling the router mounting plate, be sure
that the plate is level with the tabletop. If needed,
readjust as described above.
INSTALLING THE FENCE
ATTACHING THE FENCE TO THE TABLE
(FIG. 14)
1. From underneath the table, slide two 1/4-20 x 13/4in.
carriage bolts (J) up through the slots in the tabletop
and the holes in the bottom of the fence. Slide a
washer (D) onto each bolt and loosely attach a
large clamping knob (18) onto each bolt.
2. Make sure that the fence assembly slides smoothly
from front to back.
NOTE: Use the scale on the tabletop as a guide when
aligning the fence for routing operations. Once the
fence is positioned and aligned correctly, tighten the
clamping knobs SECURELY.
Fig. 14
18

MOUNTING THE ROUTER TABLE TO A WORK SURFACE OR WORKBENCH
I_4=WARNINGI Before operating, make sure the
entire unit (table with router
installed) is placed on and secured to asolid, flat,
level surface and will not tip. Use of auxiliary in-feed
and out-feed supports is necessary for long or wide
workpieces. Long workpieces without adequate support
can cause the router table to tip over.
HELPFUL TOOLS AND PARTS (not included)
• Phillips screwdriver
Small-sized adjustable wrench
Electric or hand drill with drill bits (depending on
mounting method used)
Fasteners (not included):
Four #14, #16, or #18 x 2 in. pan-head wood
screws (for solid wood work surfaces or
workbenches), or
Four 5/16 in. pan-head machine screws, washers,
and hex nuts, or
C-clamps
METHOD 1(FIG. 15)
1. Set the router table on a workbench or other stable
and sturdy surface, with the FRONT (switch side) of
the router table facing toward you.
2. While holding the router table in the desired position,
mark the location of the four mounting holes (one in
each corner).
3. Remove the router table from the workbench and set
it aside.
4. Drill a 1/8 in. pilot hole (for wood screws) or an
appropriately sized hole (for machine screws)
at the marked locations.
5. Place the router table on the workbench and align the
mounting holes in the router table legs with the holes
drilled in the workbench.
6. Secure the router table in place using wood screws
and washers (not provided) or machine screws,
washers, and nuts (not provided). If using wood
screws, applying a little bar soap or beeswax to the
screw threads will make it easier to thread the
screws into the pilot holes.
7. TIGHTEN all screws SECURELY.
Fig. 15
19

METHOD 2(FIG. 16)
1. Set the router table on a workbench or other
stable and sturdy surface, with the FRONT (switch
side) of the router table facing toward you.
2. Secure the router table legs to the workbench with
clamps, making sure to tighten them SECURELY.
iMPORTANT: Be sure the placement of the clamps
will not interfere with operation of the router table.
Fig. 16
ALTERNATE METHOD (FIGS. 17 AND 18)
1. Cut a board 184¼in. wide by 29 in. long from a piece
of 3/4 in. thick plywood or other flat stock.
2. Set the router table on the board, with the FRONT
(switch side) of the router table facing toward you, so
that the spacing between the router table legs and the
edges of the board is equal on all sides.
3. While holding the router table in the desired position,
mark the location of the four mounting holes (one in
each corner).
4. Remove the router table from the board and set it
aside.
5. Drill a 1/8 in. pilot hole (for wood screws) at the
marked locations.
6. Place the router table on the board and align the
mounting holes in the router table legs with the holes
drilled in the board.
7. Secure the router table in place using wood screws
and washers (not provided). Applying a little soap or
beeswax to the screw threads will make it easier to
thread the screws into the pilot holes.
8. TIGHTEN all screws SECURELY.
9. Place the router table on a workbench or other
stable and sturdy surface. Firmly secure the board to
the workbench with screws (Fig. 17), clamps (Fig. 18),
or other suitable means.
Fig. 17 4
3/4 in. thick board
Fig. 18
3/4 in. thick board
20