Craftsman 320.17234 User manual

Operator's Manual
4.5 Amp Variable Speed
Sabre Saw
Model No.
320.17234
z_ CAUTION Read, understand and follow
all Safety Rules and Operating Instructions
in this Manual before using this product°
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman,com
• WARRANTY
• SAFETY
•UNPACKING
•DESCRIPTION
• ASSEMBLY
• OPERATION
•ADJUSTMENTS
• MAINTENANCE
9-8-06

ONE YEAR FULL WARRANTY ON CRAFTSMAN ®PRODUCT
If this Craftsman product fails due to a defect in material or workmanship
within one year from the date of purchase, RETURN IT TO THE NEAREST
SEARS STORE OR PARTS AND REPAIR CENTER OR OTHER
CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE
REPLACEMENT°
This warranty does not include expendable parts such as lamps, batteries,
bits or blades,
If this Craftsman product is used for commercial or rental purposes, this
warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other
rights, which vary from state to state°
Sears, Roebuck and Co,, Hoffman Estates, IL 60179
SAVE THESE INSTRUCTIONSI
READ ALL INSTRUCTIONS!

The purpose of safetysymbols is to attract your attention to possible dangers,
The safety symbols, and the explanations with them,deserve your careful attention
and understanding. The symbol warnings DO NOT by themselves eliminate any
danger, The instructions and warnings they give are no substitutes for proper accident
prevention measures,
Z_ WARNING: BE SURE to read and understand all safety instructions in this
manual, including all safety alert symbols such as "DANGER", "WARNING" and
"CAUTION", BEFORE using this saw. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious personal injury°
SYMBOL MEANING
SAFETY ALERT SYMBOL: IndicatesDANGER, WARNING, OR
CAUTION. May be used in conjunction with other symbols or pictographso
DANGER: Failure to obey this safety warning WILL result in
death or serious in_ury to yourself or to others. Always follow
the safety precautions to reduce the risk of fire, electric shock
and personal injury.
Iz_WARNING IFailure to obey this safety warning CAN result in death or
Jserious injury to yourself or to others. Always follow the safety
precautions to reduce the risk of fire, electric shock and
personal Injury,
l_ CAUTION j Failure to obey this safety warning MAY result in personal
injury to yourself or others or property damage. Always follow
the safety precautions to reduce the risk of fire, electric shock
and personal injury.
DAMAGE PREVENTION AND INFORMATION MESSAGES
These informuser of important information and/or instructions that could lead to
equipment or other propertydamage if not folbwedo Each message is preceded bythe word
"NOTE =''as inthe example below:
j NOTE: Equipment and/or property damage may result if these instructions are |
"t
not followed. J
WEAR YOUR Z_WARNING: The operation of any sabre saw can result
in foreign objects being thrown Into your eyes, which can
result In severe eye damage. Before beginning power tool
operation, ALWAYS wear safety goggles or safety glasses
with side shield and a full-face shield when needed.We
recommend aWide Vision Safety Mask for use over
eyeglasses or standard safety glasses with side shield,
available at Sears Stores or other Craftsman Outlets.

[ _WARNING: BE SURE to read and understand all instructions in this
manual before using this sabre saw, Failure to follow all instructions may
result in electric shock, fire and/or serious personal injury.
WORK AREA SAFETY
I,, Keep your work area clean and well lit. Cluttered workbenches and dark areas
invite accidents.
2DO NOT operatepower tools in explosive atmospheres,such as in the presence
of flammable liquids,gases, or dust. Powertools createsparks whichmay ignite
the dust or fumes_
3, Keep bystanders, children and visitors away while operating a power tool,
Distractions can cause you to lose control
4. Make your workshop childproof with padlocks and master switches° Lock
tools away when not in use.
5. MAKE SURE the work area has ample lighting so you can see the work and that
there are no obstructions that will interfere with safe operation BEFORE using your saw.
PERSONAL SAFETY
1. KNOW your power tool. Read the operator's manual carefully, Learn the saw's
applications and limitations, as well as the specific potential hazards related to this toot.
2, STAY ALERT, watch what you are doing and use common sense when operating
a power tool..
3, DO NOT use tool while tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal
injury,
4oDRESS properly, DO NOT wear loose clothing or jewelry, Pull back long hair. Keep
your hair, clothing, and gloves away from moving pads. Air vents often cover moving
parts and should also be avoided., Loose clot!ling, jewelry or long hair can be caught
_nmoving parts,
5_AVOID accidental starting. Be sure switch is in "OFF" position before
plugging in. DO NOT carry tools with your finger on the switch. Carrying tools
with your finger on the switch or plugging in tools that have the switch in the
"ON" position invites accidents.
6,,REMOVE adjusting keys or wrenches before turning the 1ool "ON", A wrench
that is left attached to a rotating part of the tool may result in personal injury.
7, Do not overreach, Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations,
B.,ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold work when practical,.
It issafer than using your hand and frees both hands to operate tool.
9. USE SAFETY EQUIPMENT° Always wear eye protection,, Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions°
10. DO NOT USE ON ALADDER or unstable support. Stable footing on a solid surface
enables better control of the tool in unexpected situations.
4

TOOL USE AND CARE SAFETY
I WARNING: BE SURE to read and understand all instructions before
operating this saw. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious personal injury.
I. ALWAYS use clamps or other practical ways to secure and support the
workpiece to a stable platform. Holding the work by hand or against your body is
unstable and may lead to loss of control.
2o DO NOT force the tool, Use the correct tool and blade for your application.
The correct tool and blade wilt do the job better and safer at the rate for which it is
designed°
3. DO NOT use the tool if switch does not turn it "On" or "Off". Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
4o DISCONNECT the plug from the power source before making any adjustments,
changing accessories or storing the tool, Such preventive safety measures reduce
the risk of starting the tool accidentallyo
5. NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until it
comes to a complete stop°
6. STORE idle tools out of the reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
7. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are easier to control,,
& CHECK for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool's operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools°
9,.USE ONLY accessories that are recommended for this tool. Accessories that may
be suilable for one tool may become hazardous when used on another tool.
10. Keep handles dry, clean,and free from oil and grease,.
ELECTRICAL SAFETY
[ _WARNING: Do not permit fingers to touch the termina,s of plug when ]
/installing or removing the plug from the outlet, J
1oDouble insulated tools are equipped with a
polarized plug (one blade is wider than the other).
This plug will fit in a polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse the
plug,, Ifit still does not fit, contact a qualified electrician
to installa polarized outlet° Do not change tile plug in
any way.
2. Double insutation[_ eliminates the need for the
three-wire grounded power cord and grounded power
supply system,,Applicable only to Class tl
(double-insulated) tools. This sabre saw is adouble
insulated tool.
Cover of
Grounded
Outlet Box ---"- @
@
@

ELECTRICAL SAFETY conto
[ _WARNING" Double insulation DOES NOT take the place of normal safety
precautions when operating this tool.
3. BEFORE plugging in the tool, BE SURE that the outlet voltage supplied is within the
voltage marked on the tool's data plate.. DO NOT use "AC only" rated tools with a DC
power supply..
4oAVOID body contact with grounded surfaces, suci_ as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
5.. DO NOT expose power tools to rain or wet conditions or use power tools in wet
or damp locations, Water entering a power tool will increase the risk of electric shock.
6..INSPECT tool cords for damage. Have damaged too! cords repaired at a Sears
Service Center BE SURE to stay constantly aware of the cord location and keep it well
away from the moving blade_
7. DO NOT abuse the cord, NEVER use the cord to carry the toot by or pull the plug
from the outlet, Keep cord away from heat, oil, sharp edges or moving parts_ Replace
damaged cords immediately. Damaged cords increase the risk of e[ectdc shock.
EXTENSION CORDS
Use a proper extension cord, ONLY use cords listed by Underwriters Laboratories (UL).
Other extension cords can cause a drop in line voltage, resulting in a loss of power and
overheating of tool. For this tool an AWG (American Wire Gauge) size of at least
14-gauge is recommended for an extension cord of 25-ft. or less in length_Use 12-gauge
for an extension cord of 50-ft. Extension cords 100-ft, or longer are not recommended,
Remember, a smaller wire gauge size has greater capacity than a larger number
(14-gauge wire has more capacity than 16-gauge wire; 12_gauge wire has more capacity
than 14*gauge). When in doubt use the smaller number.
When operating a power too! outdoors, use an outdoor extension cord marked "W-A" or
'_V'L These cords are rated for outdoor use and reduce the risk of electric shock.
Z_ CAUTION: Keep the extension cord clear of the working area, Position the
cord so that it will not get caught on lumber, tools or other obstructions while you
are working with a power tool,
Z_WARNING: Check extension cords before each use, If damaged replace
immediately, Never use tool with adamaged cord since touching the damaged
area could cause electrical shock, resulting in serious injurj,

SAFETYSYMBOLSFORYOURTOOL
Thelabel on your tool may include the following symbols.
V.......................................................................................................Volts
A...................................................................................................Amps
Hz .......................................................................................................Hertz
W..................................................................................................Watts
rain .............................................................................................Minutes
...........................................................................................................Alternating current
.............................................................................................Direct current
no ..................................................................................No-load speed
[_ ....................................................................................................Class IIconstruction, Double Insulated
,,oJmtn..........................................................................................Revolutions or Strokes per minute
Z_,............................................................................. Indicates danger, warning or caution.
It means attention! Your safety is involved.
SERVICE SAFETY
1oIf any part of this saw is missing or should break, bend, or fail in any way;
or should any electrical component fail to perform properly: SHUT OFF the power
switch and remove the saw plug from the power source and have the missing,
damaged or failed paris replaced BEFORE resuming operation°
2oTool service must be performed only at a Sears Parts and Repair Center_ Service
or maintenance performed by unqualified personnel could result in a risk of injury.
3, When servicing a tool, use only identical replacement parts, Follow instructions
In the maintenance section of this manual. Use of unauthorized parts or failure to
follow maintenance instructions may create a risk of electric shock or injury.
SAFETY RULES FOR SABRE SAWS
_Keep hands away from cutting area and blade, Keep one
hand on the handleltrigger switch and your other and on the front, top of the
saw's handle/motor housing. If both hands are holding the saw, the
blade cannot cut them,
I Z_ CAUTION: Blades coast after saw is switched off.
I, KEEP your body positioned to either side of the saw blade and not in direct line
with the saw blade.
2. DO NOT reach under the workplece. The blade extends under the workpiece when
saw is cutting_
3. DO NOT touch the blade or the workpiece immediately after operation; they may
be extremely hot and could burn your skin.
4,, DO NOT cut an oversized workplece.
5. CHECK for the proper clearance under the workplece before cutting so that the
blade will not strike the workbench or material under the workpieee.
]
7

SAFETY RULES FOR SABRE SAWS conto
6. MAKE SURE the blade is not contacting the workpiece before the switch is
turned on.
7_HOLDTOOL by insulated gripping surfaces (handles) when performing an
operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a"live" wire will make the exposed metal pads of the tool "five" and
shock the operator.
8. SECURE MATERIAL before cutting, Never hold a workptece in your hand or
across your legs. Small or thin material may flex or vibrate with the blade,
causing loss of control.
9, When ripping, ALWAYS USE a rip fence or straight edge guide. This improves the
accuracy of the cut and reduces the chance of the blade binding,
10, NEVER cut more than one piece at a time. DO NOT STACK more than one
workplece on the worktable at a time.
11. AVOID awkward operations and hand positions where a sudden slip coutd
cause your hand to move into the blade.
12. NEVER reach into the cutting path of the blade.
13. BLADE GUIDE ROLLERS must support the blade when cutting The rollers must rest
against the back edge of bfadeo THE ONLY cutting operation when rollers DO NOT
support the btade is the scrolling mode, WHEN SCROLLING the blade must swivel as
it fs guided to follow scroll patterns. ALWAYS move the base back and blade guide up
and back away from blade in scrolling mode.
14. ALAWYS use blades that have the correct size and shape, Blades that do not match
the mounting hardware of the saw wilt run erratically and will cause loss of control.
15r ALAWYS BE SURE that all adjusting screws and the blade holder are fastened tightly
BEFORE making a cut. Loose adjusting screws can cause the tool to slip and loss of
control may result°
z_ WARNING: Use of this tool can generate dust containing chemicals known
to cause cancer, birth defects or other reproductive harm, Some examples of these
chemicals are:
* Lead from lead-based paints
. Crystalline silica from bricks and cement and other masonry products.
. Arsenic and chromium, from chemically treated lumber°
Your risk from these exposures varies, depending upon how often you do this type
of work.To reduce your exposure to these chemicals:
° Work in awell-ventilatedarea.
. Work with approved safety equipment, such as those dust masks thatare specially
designed to filter out microscopic particles,.
Avoid prolonged contact with dust from power sanding, sawing, grfndlng, drilling
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water.
Allowing dust to get intoyour mouth, eyes, or lay on the skin may promote absorption of
harmful chemicals,.
WARNING; Useofthis toolcangenerateand!ordisbursedust,whichmay
causeseriousand permanentrespiratoryor otherinjury. Alwaysuse NIOSH/OSHA
approvedrespiratoryprotectionappropriatefor thedust exposure.Directparticles
awayfrom face and body.
8

ADDITIONAL RULES FOR SAFE OPERATION
Z_ WARNING: BE SURE to read and understand all instructions. Failure to
follow all instructions listed below may result in electric shock, fire ancllor serious 1
personal injury°
1. Know your power tool. Read operator's manual carefully Learn the applications
and limitations, as well as the specific potential hazards related to this tool. Following
this rule will reduce the risk of eiectric shock, fire or serious injury,
2. ALWAYS wear safety glasses or eye shields when using this saw. Everyday
eyeglasses have only impact-resistant lenses; they are NOT safety glasses.
3 PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.
4 PROTECT your hearing, Wear appropriate personal hearing protection during use.
Under some conditions noise from this product may contribute to hearing loss.
5oALL VISITORS AND BYSTANDERS MUST wear the same safety equipment that the
operator of the saw wears.
6. INSPECT the tool cords periodically and if damaged have them repaired at your
nearest Sears Service Center. BE AWARE of the cord location.
7. ALWAYS check the tool for damaged parts° Before further use of the tool, a guard or
other part that is damaged should be carefully checked to determine if it will operate
properly and perform its intended function, Check for misalignment or binding of
moving pads, breakage of pads, and any other condition that may affect the tool's
operation, A guard or other part that is damaged should be properly repaired or
replaced at a Sears Service Center.
8, INSPECT and remove all nails from lumber before sawing.
9. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct
others who may use thls tool, If someone borrows this tool, make sure they have
these instructions also.
Saw Blade Path
The area over, under, behind or in front of the blade, as it applies to the workpieceo That
area which will be or has been cut by the blade,
Set
The distance that the saw blade tooth is bent (or set) outward from the face of the blade.
Strokes per Minute or Stroke Speed
The blade speed of a sabre saw, which can be varied, usually from 0 to 3000 strokes
per minute.
Cross cut
A cutting or shaping operation made against the grain of the work piece.
Bevel Cut
A cutting operation made with the blade at any angle other than 90° to the base.
Ripping or Rip Cut
A culting operation along the lenglh of the workpiece,
9
9-8-06
17234

Freehand Cut
Performing a cut without using a fence, miter gauge, fixture, work clamp, or other propeF
device to keep the workpiece from twisting or moving during the cut,
Orbital Sawing
In addition to the up and down movement of a sabre saw's blade, there is orbital action
which thrusts the blade forward on the cutting stroke and greatly increases the cutting
speed over conventional sabre saws.,
Scrolling
Allows the blade to swivel for intricate pattern cutting°
Through Sawing
Any cutting operation where the blade extends completely through the thickness of the
workpiece.
Kerf
The material removed by the blade in a through cut orthe slot produced by the blade in a
non-through or partial cuL
Workpiece or Material
The item on which the cutting operation is being done_ The surfaces of a workpiece are
commonly referred to as faces, ends and edges.,
Gum
A sticky, sap-based residue from wood products
Resin
A sticky, sap-based substance that has hardened.
z_ WARNING: Your saw should NEVER be connected to the power source
when you are assembling parts, making adjustments, installing or removing
blades, cleaning or when it is not in use. Disconnecting the saw will prevent
accidental starting, which could cause serious personal injury.
loThe Edge Guide is to be found in the color box,,
2oThe Two Blades are stored in the blade storage compartment located in the rear of the
saw's base,
3. The Vac Adapter is attached to the saw,,
4_Carefully lift the saw out of the color box and place on a stable fiat surface,,
5oinspect the saw carefully to make sure that no breakage or damage has occurred
during shipping, If any of the items mentioned are missing (refer to Fig_1 on page
11) return the saw to your nearest Sears store or Craftsman outlet to have the saw
replaced.
z_ WARNING: If any parts are broken or missing, DO NOT attempt to plug
in the power cord or operate saw until the broken or missing parts are replaced.
Failure to do so could result in possible serious injury.
10

PARTS LIST
(Fig.I)
loSaw
2. Two wood cutting blades
(stored in b_ade
storage compartment)
3. Edge Guide IIl
(stored in case)
(
4_Vacuum Adapter 11!
(attached to saw)
5. Carry bag
KNOW YOUR SABRE SAW (Flgo2)
NOTE: Before attempting to use your saw, familiarize yourself with all of the
operating features and safety requirements.
Your sabre saw has a precision built electric motor and it should only be connected to a
120-volt, 60-Hz AC ONLY power supply (normal household current) DO NOT operate on
direct current (DC) This large voltage drop will cause a loss ofpower and the motor wiIf
overheat if the saw does not operate when plugged into a correct 120-volt, 60-Hz AC
ONLY outlet, check the power supply This saw has an 8-ft, 2-wire power cord (no adapter
needed)_
1
This Sabre Saw has the following features:
14.5 Amp, Variable Speed Motor, 800 to 3000 SPM strokes per minute
(no-load speed),
2, Variable Speed is controlled by the speed dial located on the top front of the trigger
switch handle.
3o Blade Guide Support Roller provides added blade control, 11/16 inch blade stroke
for smooth cutting.
4. Durable Epoxy Coated Steel Base glides smoothly over workpiece Bevel scaie for
easy adjustments,
5oBevel Cutting Capacity 0 ° to 45° left and right.
6Quick blade changes with no tools.
7o LED Worklight illuminates cutting area
8 "Live Tool indicator" Light is green when saw is plugged into power source
9, Extended Length Trigger Switch with Power Lock-On Button,
10. Clear Front Chip Shield/Blade Guard
11 Sawdust Removal: Vacuum adapter on bottom of saw attaches to 11/44nchadapter
and then to wet/dry vac (bath sold separately) for removal of sawdust and chips from
the cutting area
12. Includes Edge Guide, ideal for fast, straight repetitive cutting
I3. Permanently Lubricated 100% Ball Bearings for smooth operation, long life_
14. Includes Impact Resistant Case for easy carrying and storage.
11

This Sabre Saw has the following features: cont. (Fig° 2)
Fig, 2 VariableSpeedDial On/OffTriggerSwitch
Power Lock
On Button
"Live Too! Indicator"
Light
8-It Power Cord
LED
Worklight
Clear Chip
Shield/Blade
Guard
Edge Guide
Mounting
Locktng Knob Blade Guide
for Edge Guide Blade Rol]ers
Edge Guide
Mounting Slol
Base Plate
TooNess Change
Bfade Holder Assembly
Edge Guide
Vacuum Adapter
Blade Storage
Compartment
HOll _* J, I
.........Rat!rig ........................... 4.5 Amps
No Load Speed 800 - 3000 SPM (strokes per rain,)
...............................Input .... 12D-volts, 60,-Hz AC ........
Bevel Cutting Angle Range 0" to 45 = left and right
Blade Stroke 11/16-inch
Cutting Depth in Wood .......... 2'l;e-inl (5smmi ........ i
cutting Depth in Steel 1t4-tn. (6ram)
12

BLADE STORAGE (Fig. 3and 4)
Your sabre saw comes witl_2 wood cutting blades that are stored in the blade storage
compartment located on the very back of the saw under the power cord inlet (see Fig. 3)
To open blade storage door, remove the vac adapter tube (see Fig. 4). Lift the vac
adapter tube up siightty (to release tab from base plate) and pull vac adapter tube
straight out to remove. Pull tab on blade storage door down to open and turn saw upside
fown to remove blades (see Fig 3)..
Fin 3X I
=" _OmrPar,ment .4%_._f...-_-.J
Remember to always use the proper blade for the material being cut.
TOOL-LESS BLADE
INSTALLATION (Fig, 5, 6 and 7)
Tool-less blade change allows you to
remove and replace the saw blade quickly
and easily without the use of additional tools.
1, Unplug the saw..
Z_ WARNING; ALWAYS unplug saw
from the power source before changing
blades or making any adjustments.
Failure to unplug the saw could result in
accidental starting which can cause
serious personal Injury°
2o Raise up the clear chip shield, lift one side out
of its mounting s$ot, and remove the shield
from the saw (see Fig. 5). Appty a little force
when lifting and removing the shield from the
saw
3oTurn the saw upside down so you have access
to the blade holder assembly.
4..Rotate the "black" cover on the blade holder
assembty counterclockwise about aquarter
turn and hold it in this position while inserting
a blade into the slot of the blade holder
(see Fig 6) The teeth of the blade should be
facing to the front and point up, and the back
of the blade must rest in the groove of the
blade guide roller (see Fig 7)°
5. Release the "black" cover on the blade holder
assembly to lock the blade in place
(see Fig. 6, Fig 7 )o 13
Fig. 7

TOOL-LESS BLADE INSTALLATION cont. (Fig, 5, 6 and 7)
5 Pull on blade to make sure 1he blade ts securely locked in place_
6 Attach the clear chip shield into its mounting slots and snap the shield down to its
proper position.
NOTE: For use with both "T" and "U" shanked blades, I
L
!
Z_ CAUTION: Once the blade is installed in the saw, it is always exposed.
There is no lower blade guard. Use caution when handling the saw so that the
blade does not catch clothing, skin, etc, Each time you set the saw down take
care not to bend the blade, Always set saw down on its side when blade is
installed.ALWAYS remove blade when saw is not being used.
REMOVING THE BLADE
1o Unplug the saw.
..................
L_ WARNING: ALWAYS unplug saw from the power source before
changing blades or making any adjustments. Failure to unplug the saw could
result in accidental starting which can cause serious personal injury,
2Follow steps 1 through 4on the tool-less blade installation (see pages !3 and I4).
3oCarefully remove the blade (or change the biade).
4_Reattach the clear chip shield and snap it down to its proper position_
i NOTE: When storing your saw, ALWAYS remove the cutting blade.
LED WORKLIGHT (Fig.B)
"Yoursabre saw has an LED worklight that
turns "ON" automaticafly when the saw is
plugged into a power source, The light helps
provide easy visibility of the cutting line.
"LIVE TOOL INDICATOR" LIGHT (Fig. 9)
Your saw has a "Live Tool Indicator" green
light that turns "ON" automatically when
the saw is plugged into a power source.The
light is Iocated on both sides of the base of
the trigger -switch handle near the body of
the saw.
14

POWER ON-OFFTRIGGER SWITCH and POWER "LOCK-ON" BUTTON (Fig. 10)
1. Connect the plug of your saw to a standard household power outlet,
2. S1art the toot by squeezing the ontoff trigger switch (see Fig, I0),
3oTo stop the tool, release the or/off trigger switch.
4, To lock the ontoff trigger switch in the "on" position, press trigger switch and while
holding it "on", press in the lock-on button, located on the left side of the handle
(see Fig, 10).
5,,The power lock-on button allows the operator to keep the sabre saw running without
squeezing the trigger switch. This is useful for continuous sawing applications.
6. To release the power lock-on button, press and release the trigger switch. This wilt turn
the tool off°
I i
Z_ WARNING: If the lock-on button is continuously being depressed, the
trigger switch cannot be released.
Fig. I0 Fig. 11
Variable
PowerLock-On
ADJUSTINGTHE CUTTING SPEED WITH THE VARIABLE SPEED DIAL (Fig, 11)
The variable speed feature of this saw allows you to match the proper cutting speed to
the material being cut, enhancing the overall performance of your saw and helping to
save the blades from undue wear.
The speeds can be adjusted from 800 to 3000 SPM (strokes per minute) no-toad speed,
by adjusting the variable speed dial located on top of the trigger swftch handle°
The speed dial is numbered "1" through "6", with number "1" the slowest speed and
number "6" the fastest speed (see Fig_ 11).
The proper blade speed will differ depending on the type and thickness of the workpiece.
As a general rule, slower speeds are for denser materials and faster speeds are for soft
materials_
High speeds will allow you to cut workpieces faster, but biade life will be reduced,,
"he following chart can help you pick the proper speed,
Workpiece to be cut Number on Variable Speed Dial
Wood 5=6
Mild steel 3-6
Stainless Steel 3-4
Aluminum 3_6
Plastics 2-5
Remember to ALWAYS use the proper cutting blade for the cutting application and the
material you are cuttlngo 15

SAWDUST REMOVAL(Fig, 12)
WARNING: ALWAYSunplug saw from the powersource BEFORE
making anyadjustments or attaching accessories.
"four sabre saw comes with a 1114-inchvac
adapter tube that can be attached to a wet/dry
vac !_osewith a 11/4-inchhose adapter and then
to a wet/dry vac (all sold separatefy)_
This will help remove dust, chips and cutting
debris from the cutting area°
The vac adapter tube will need to be removed
from the saw for access to blade storage
compartment and when setting and cutting bevels,,
To remove the vac adapter tube, lift up to release
tab from saw's base and pull straight ouL
To re-attach, just slide back into position and engage tab°
Fig. 12
GENERAL CUTTING TIPS
1.Always place the best or "finished" side of your workplace "face down" so it does not
get scraped or abused while sawing, ALWAYS CLAMP workpiece securely before
sawing.
2_Draw your cutting lines, patterns or designs on the "backside" facing you.This means
they would be reversed or backwards from the way they will appear on the
"finished" side,
3oAlways select the correct blade type for your cutting application,
4. Place front edge of saw base on the material to be cut and line up the blade with your
cutting line.
5oHold saw firmly and turn it on, Let the btade reach selected speed before starting the
cut°
6oPress down (to keep saw base flat against the workpiece) as you slowly push the saw
in the direction of the cut°
7. Gradually build up the blade speed, cutting as close to the line as possible (unless you
want to leave enough room for finished sanding).
& As you cut, you may need to reposition the vise or clamps to keep the workpiece stable..
9..DO NOT force the saw because the blade teeth may rub and wear without cutting,
which may result in breaking the blade.
10. Let the saw do most of the work°
11..ALWAYS cut slowiy when following curves, so the blade can cut through cross grain.
This will provide an accurate cut and will prevent the blade from wandering°
i............................................... J
NOTE: ALWAYS apply a steady firm "DOWN" pressure on the front and body of the
saw as you cutoThis will keep the saw blade from JUMPING out of the workpiece.
WARNING: ALWAYSclamp and support workpiece securely. ALWAYS
maintain propercontrolof saw. Failureto clamp and support workpiece and
loss of control of saw could result in serious injury.
16

CUTTING METAL
When cutting metal ALWAYS clamp down tt_emetal workpiece and ALWAYS use a
METAL cutting blade. Be extremely careful to move the saw very slowly as you cut° Use
the LOW speeds (Position 1, 2 or 3 on the variable speed dial)+DO NOT twist, bend or
force the blade+ If the saw jumps or bounces as you cut, change to a blade with finer
teeth+ If the blade begins to clog when cutting soft metal, change to a blade with coarser
teeth+
For easier cutting, lubricate the blade with a stick of cutting wax (if available) or cutting oil
when cutting steel+ Thin metal should be sandwiched between two pieces of wood or
tightly cramped on a single piece of wood (wood on top of tile metal),, Draw the cut lines
or design on the top piece of wood.
When cutting aluminum extrusion or angle iron, clamp the work in a bench vise and saw
close to the vise jaws+
When sawing tubing with a diameter larger than the blade is deep, cut tllrough the wall of
the tubing and then insed the blade into the cut, rotating the tube as you saw+
1. When cutting metals, a suitable cooling /cutting oit must be used°
2. Spread the oi! onto the blade or workpiece at regular tntewats during cutting in order to
reduce wear or overheating of the blade.
3+ Don't make bevel cut when cutting metal,
' _ WARNING; ALWAYS unplug saw from the power source BEFO,_E
making any adjustments or attaching accessories.
CUTTING WITH A STRAIGHTEDGE (Fig. 13)
1,,Mark the position of the side edge of the saw
base and then cramp the straightedge on the
mark and parallel to the cut.
2. As you cut, keep the saw base edge flush
against the straightedge and flat on the
workpiece.
Fig. 13 _
lZ_ WARNING: ALWAYS clamp and support workpiece securely. ALWAYS
maintain proper control of saw. Failure to clamp and support workplace and
toss of control of saw could result in serious injury.
17

PLUNGE CUTTING (Fig. 14)
One of the most useful features of this type of
tool isthe ability to start a cut anywhere on the
workpiece surface _ without the need of drilling
a starting ho]e. Plunge cutting is useful and time
saving for making rough openings insoft
materials. Itmakes it unnecessary to drill a hole
for an inside or pocket cuL
I, Draw lines for the opening you want to cuL
2 Hold saw firmty and tilt it forward so only the
toe of the saw base rests on the workpiece.
3, MAKE SURE that the blade is well clear of the
workpieceo
Fig. 14
0_
4, Start the saw and then gradually lower the blade into the workpiece, firmly holding the
toe of the saw base to prevent side wobble,,
5, Slowly pivot the saw downward tikea hinge until the blade cuts through and the base
rests flat on the workpiece.
6, Begin sawing in the usual manner along the cut line.
lNOTE: DO NOT use a scroll blade for plunge cutting.
IMPORTANT: DO NOT try to plunge cut into hard materials, such as hardwoods like oak
or maple, or metals such as steel.
TO MAKE SHARP CORNERS
1_Cut up to the corner, then back up slightly before rounding short of the corner°
2. After the opening is complete, go back to each corner and cut from the opposite
direction to square it off.
TO ADJUST BASE PLATE FOR BEVEL CUTTING (Fig. 15 and 15a)
j _ WARNING: ALWAYS unplug saw from the power source BEFORE
making any adjustments or attaching accessories. i
INOTE: ALWAYS remove the blade before adjusting the cutting angle.
1. After removing the blade from the saw, remove the vac adapter from under the base
(see Sawdust Removal, Page 16)_
2. To adjust the cutting angle, first turn the tool upside down and use the hex key provided
on the power cord to loosen the hex screws that hold the blade guide/rollers assembly
and saw base in place (Fig° 15),,
3. Move the base of the saw slightly forward and tilt it to the desired angle between (7
and 45" left or right, using the scale marked on the base brackeL
4, Install a cutting blade
5_Slide the blade guide/rollers assembly until the blade guide!ro!lers rest against the back
edge of the blade.
18

TO ADJUST BASE PLATE FOR BEVEL CUTTING cent, (Fig. t5 and 15a)
6, Re4ighten the hex screws. For accurate work, it is necessary to make a trial cut,
measure the work, and reset the angle until the correct setting is achieved.
Fig. 15a
M
I Z_ WARNING: ALWAYS clamp and support workpiece securely. ALWAYS
maintain proper control of saw. Failure to clamp and support workpiece and
loss of control of saw could result in serious injury.
USINGTHE EDGE GUIDE (Fig. 16 and 16a)
ii
WARNING; ALWAYS unplug saw from the power source BEFORE
making any adjustments or attaching accessories,
1o Insert the bar of the edge guide through the slots in the base of the sabre saw
(see Fig. 16). The edge guide can be inserted from either side of the base, with the
guide edge facing down.
2, Screw the edge guide locking knob into the threaded hole in the base to tighten the
edge guide bar in place,,
3. Measure the distance from the edge of the workpiece to the line of cut. Slide the edge
guide to this desired distance and tighten the locking knob to secure edge guide in place
(Fig. 16a) and make your cut,,
Fig, 16a
I Z_ WAR NING: ALWAYS clamp and support workpiece securely. ALWAYS
I
maintain proper control of saw. Failure to clamp and support workpiece and I
loss of control of saw could result In serious injury,
19
t
t
1
I

1
I Z_ WARNING: Preventive maintenance performed by unauthorized |
personnel may result in misplacing of internal wires and components, which icould cause a serious hazard.
SERVICE
1..When servicing a tool, use only identical replacement parts. Use of unauthorized parts
or failure to follow maintenance instructions may create a risk of electrical shock or
serious personal injury°
2. All service that requires opening the sabre saw MUST ONLY be performed by a Sears
Service Center. All motor parts represent an important part of the double insulation
system and MUST ONLY be serviced by a Sears Service Center. Service performed by
unqualified personnel could result in a risk of injury.
3. Avoid using solvents when cleaning plastic parts_ Most plastics are susceptible to
damage from various types of commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
GENERAl.
Z_ WARN ING: ALWAYS disconnect the tool from the power source BEFORE
cleaning or performing any maintenance,
,/_ WARNING: DONOT at any time let brake fluids, gasoline,
petroleum-based products,penetrating oils, etc.come in contact with plastic
parts.Chemicals candamage, weaken or destroy plastic,which may result in
serious personalinjury.
It has been found that electric tools are subject to accelerated wear and possible
premature failure when they are used to work on fiber glass boats and sports cars,
wallboard, spackling compounds or plaster, The chips and grindings from these materials
are highly abrasive to electrical too! parts, such as bearings, brushes, commutators, etc.
Consequently, it is not recommended that this tool be used for extended work on any
fiberglass material, wallboard, spackling compound or plaster. During any use on these
materials, it is extremely important that the tool is cieaned frequently by blowing with an
air jet..
l z_ WARNING: Always wear safety goggles or safety glasses with side
shields during power toot operations, or when blowing dust. If operation ls
dusty, also wear a dust mask.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade
lubricant for the life of the tool under normal operating conditions, Therefore, no further
lubrication is required.
20