Craftsman 320.25817 User manual

Operator'sManual
PROFESSIONAL
71/4=in.Contractor's
Circular Saw
Model No.
320.25817
o(_us
DOUBLE INSULATED
Z_CAUTION: Read, understand and
follow alt Safety Rules and Operating
Instructions in this manual before using
this product.
• WARRANTY
• SAFETY
,UNPACKING
• DESCRIPTION
•OPERATION
°ADJUSTMENTS
• MAINTENANCE
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman® website: www.sears.com/craftsman

War_nty .............................................................. Page 2
Safety Symbols ...................................................... Page 3
Safety instructions ................................................. Pages 4-1g
Glossary of Terms ................................................... Pages 10-11
Unpacking ............................................................ Pages I 1-12
Deseription ............................................................ Pages 12-14
Operation .................................................................. Pages 14-21
Adjustments ......................................................... Page 22
Maintenance .................................................................. Pages 23-26
Troubleshooting ............................................................. Page 27
Accessories ................................................................... Page 27
Repair Parts .................................................................. Pages 2B-2g
Sears Repair Parts Phone Numbers ............................. Back Cover
ONE YEAR FU LL WARRANTY ON CRAFTSMAN"
PROFESSIONALTOOL
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SAVETHESE INSTRUCTIONS!
READALL INSTRUCTIONS[

The purpose of safety symbols is to attract our attention to possible dangers
The safety symbols, and the explanations with them, deserve your careful
attention and understanding. The symbol warnings DO NOT by themselves
eliminate any danger_The instructionsand warnings they give are no substitutes
for proper accident prevention measures,,
!ik WARNING: BE SURE to read and understand all safety Instructions tn
this manual, including all safety alert symbols such as "DANGER", "WARNING"
and "CAUTION", BEFORE using this saw. Failure to follow all instructions
listed below may result In electric shock, ftre and/or serious personal Injury.
SYMBOL MEANING
[//_ AFETY ALERT SYMBOL: IndicatesDANGER,WARNING,OR
CAUTION. May be used In conjunction with other symbols or
plctographs
Failure to obey this safety warning WILL result In death or
serious Injury to yourself or to others. Always follow the
safety precautions to reduce the risk of fire, electric shock
and personal Injury.
Failure to obey this safety warning CAN result in death or
serious Injury to yourself or to others. Always follow the
safety precautions to reduce the risk of firs, electric shock
and personal Injury.
Falture to obey this safety warning MAYresult In personal
Injury to yourself or others or property damage, Always
follow the safety precautions to reduce the risk of fire,
electric shock and personal Injury,
DAMAGE PREVENTION AND INFORMATION MESSAGES
These inform user of Important Information and/or Instructions that could lead to
equipment or other property damage if notfollowed Each message is preceded by the
word "NOTE:" as in the exampfe below:
NOTE: Equipment and/or property damage may result If these Instructions are
not followed.
WEAR YOUR Z_WARNING: The operation of any tool with acircular
blade can result in foreign objects being thrown Into
your eyes, which can result In severe eye damage.
Before beglnnlng power tool operation, ALWAYS wear
safety goggles or safety glasses with side shield and a
full-face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard
safety glasses with side shield, available at Sears Retail
Stores.

WORK AREA SAFETY
1 Keep your work area clean and well lit. Cluttered workbenches and dark areas
invite accidents
2DO NOT operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust, Powertoolscreate sparks which
may ignite the dust or fumes
3 Keep bystanders, children and visitors away while operating a power tool.
Distractions can cause you to lose control
4Make your workshop childproof with padlocks and master switches Lock tools
away when not in use
5MAKE SURE the work area has ample lighting so you can see the work and
that there are no obstructions that will interfere with safe operation BEFORE using
your saw
PERSONALSAFETY
1KNOW your power tool. Read the operator's manual carefully Learn the saw's
applications and limitations, as well as the specific potential hazards related to
this tool
2 STAYALERT, watch whatyou are doing and use common sense when operating
a power too!
3 DO NOT use tool while tired or under the influenceof drugs, alcohol or
medication A moment of inattention white operating power tools may result in
serious personal injury
4 DRESS properly. DO NOT wear foose clothing or jewelry Pull back long hair
Keep your hair, clothing, and gloves away from moving parts Air vents often
cover moving parts and shoufd also be avoided Loose clothing, jewelry or long
hair can be caught in moving parts
5 AVOID accidental starting Be sure switch is in "OFF" position before plugging in
DO NOT carry tools with your finger on the switch Carrying tools with your finger
on the switch or plugging intools that have the switch in the "ON" position invites
accidents
6 REMOVE adjusting keys or wrenches before turningthe tool "ON". A wrench
that isleft attached to a rotating part of the tool may result in personal injury
7Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected situations
8 ALWAYS SECUREYOUR WORK. Use damps or a vise to hold work when
practical It is safer than using your hand and frees both hands to operate tool
9 USE SAFETY EQUIPMENT. Always wear eye protection Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions
10 DO NOT USE ON ALADDER or unstable support° Stable footing on a solid
surface enables better control of the tool in unexpected situations

TOOL USE AND CARE SAFETY
/iXWARNING: BE SURE to read and understand all instructions before ]
operating this saw. Failure to follow all Instructions listed below may result In 1electric shock,fire and/or serious personal Injury.
IALWAYS use clamps or other practical ways to secure and support the
workptece to astable platform. Holding the work by hand or against yourbody
is unstable and may lead to loss of control
2DO NOT force the tool. Use the correct tool and blade for your application,
The correct tool and blade will do thejob better and safer at the rate for which it is
designed
3 DO NOT use the tool if switch does not turn It "On" or "Off". Any tool that
cannot be controlled with the switch is dangerous and must be repaired
4DISCONNECT the plug from the power source before making any
adjustments, changing accessories or storlng the tool. Such preventivesafety
measures reduce the risk of starting the tool accidentally
5r NEVER leave the tool running. ALWAYS turn tt off, DO NOT leave the tool until
it comes to a complete stop
6, STORE idle tools out of the reach of chtldren and other untrained persons,
Tools are dangerous in the hands of untrained users
7, MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with sharp cutting edges are less likely to bind and are easier to
control,
8, CHECK for mlsallgnment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool's operation If damaged, have the tool
serviced before using Many accidents are caused by poorly maintained tools
9USE ONLY accessories that are recommended for this tool. Accessories that
may be suitable for one tool may become hazardous when used on another tool
ELECTRICAL SAFETY
[_WARNING: Do not permlt fingers to touch the terminals of plug when
installing or removing the plug from the outlet.
!Double Insulated tools are equipped with a
polarized plug (one blade is wider than the
other).Thls plug will fit In a polarized outlet
only one way, If the plugdoes not fit fully in the
outlet, reverse the plug If it still does not fit,
contact a qualified electrician to install a
polarized outlet Do not change the plugin any
way
2 Double insulation_l eliminates the need for the
three-wire grounded power cord and grounded
power supply system Applicable only to
Class I1(double-insulated) tools
This contractor's circular saw Is a double
Insulated tool.
Cover of
Grounded
Outlet Box @
I ®
@

ELECTRICAL SAFETY cont.
Z_WARNING: Double Insulation DOES NOT take the place of normal I
safety precautions when operating this tool. 1
BEFORE plugging in the tool, BE SURE that the outlet voltage supplied is within
the voltage marked on the tool's data plate DO NOT use "AC only" rated tools with
a DC power supply
4AVOID body contact wlth grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded
5 DO NOT expose power tools to rain or wet conditions or use power tools In
wet or damp locations. Water entering a power tool will increase the risk of
electric shock.
6 INSPECT toot cords for damage. Have damaged toot cords repaired at a Sears
Service Center BE SURE to stay constantly aware of the cord location and keep
it well away from the moving blade
7 DO NOT abuse the cord, NEVER use the cord to carry the tool by or pull the
plug from the outlet, Keep cord away from heat, oil, sharp edges or moving parts
Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
EXTENSION CORDS
Use a proper extension cor& ONLY use cords listed by Underwriters Laboratories
(UL) Other extension cords can cause a drop in line voltage, resulting in a loss of
power and overheating of tool For this tool an AWG (American Wire Gauge) size of
a least 14-gauge is recommended for an extension cord of 25- ft. or less in length
Use 12-gauge for an extension cord of 504t. Extension cords 100-ft. or longer are not
recommended Remember_a smaller wire gauge size has greater capacity than
a larger number (14-gauge wire has more capacitythan 16-gaugewire; 12*gauge
wire has more capacity than 14-gauge)When in doubt use the smatler number
When operating a power tool outdoors, use an outdoor extension cord marked
"W-A" or "W" These cords are rated for outdoor use and reduce the risk of electric
shock.
,=
_CAUTION: Keep the extension cord clear of the working area. Position
the cord so that ttwill not get caught on lumber, tools or other obstructions
while you ere working with a power tool,
IWARNING: Check extension cords before each use. If damaged
replace Immediately. Never use tool with a damaged cord since touching the
damaged area could cause electrical shock, resulting In serious Injury.

SAFETYSYMBOLSFORYOURTOOL
ThelabelonyourtoolmayIncludethefollowingsymbols.
V................................................... Volts
A.......................................... Amperes
Hz ........................................ He_
W......................................... Watts
mln....................................... Minutes
......................................................... Alternating current
............................................ Direct current
no ........................................ No-load speed
[] ............................................. Class I_construction, Double Insulated
./mln ............................................ Revolutions or Strokesper minute
.................................... Indicates danger, warning or caution
It means attentioni Your safety is involved.
SERVICE SAFETY
I tf any part of this saw Is missing or should break, bend, or fall in any way;
or should any electrical component fail to perform properly= SHUT OFF
the power switch and remove the saw plug from the power source and have the
missing, damaged or failed parts replaced BEFORE resuming operation
2 Tool service must be performed only at a Sears Parts and Repair Center.
Service or maintenance performed by unqualified personnel could result in a risk
of injury
3. When servicing a tool, use only Identical replacement parts. Follow
Instructions In the maintenance section of this manual. Use of unauthorized
parts or failure to follow maintenance instructionsmay create a risk of electric
shock or injury
SAFETY RULES FOR CIRCULAR SAWS
Keep hands away from cutting area and blade. Keep your
second hand on the auxiliary handle or motor housing, if both hands are
holding the saw, the blade cannot cut them,
/_ CAUTION: Blades coast after saw is switched off.
KEEP your body positioned to either side of the saw blade and not in direct
line with the saw blade. Kickback could cause the saw tojump backwards (See
"Kickback What Causes it and Ways to Prevent It" on pages 15and 16)
2DO NOT reach underneath the work, The guard cannot protect you from the blade
beneath the workpiece

SAFETY RULES FOR CIRCULAR SAWS cont.
_When sawing through a workplece, the lower blade guard
DOES NOT cover the blade on the underside ofthe workplece (Pg, 14 Fig,2).
ALWAYS keep your hands and fingers away from the cutting area.
3. CHECK lower guard for proper closing BEFORE each use. DO NOT operate
the saw if the lower guard does not move freely and close instantly, Never
clamp or tie the lower guard in the open position. Ifthe saw isaccidentally
dropped, the lower guard may be bent, Raise the lower guard withthe retracting
leveroThe guard is operating properly when It moves freely, does not touch the
blade or any other part in all angles and depths of cut, and readily returns to the
closed position.
4. CHECK the operation and condition of the lower guard spring. If the guard
and the spring are not operating properly, they MUST BE serviced before
use, The lower guard may operate sluggishly, due to damaged parts, gummy
deposits, or a buildup of debris° DO NOT operate your saw until the damage has
been repaired or replaced.
5. The lower guard should be retracted manually ONLY for making special
outs, such as pocket or compound cuts. ALWAYS raise the lower guard by
retracUng Its lever.As soon as the blade enters the material, the lower
guard MUST be released, For all othersawing, the lower guard should operate
automatically.
6.ALWAYS make sure that the lower guard is covering the blade BEFORE
placing the saw down on a work bench or floor, An unprotected movingblade
willcausethe saw to walkbackwards, cuttingwhatever isin itspath.Make note
ofthe time ittakes for the blade to stop spinning after the switch is released.
7. NEVER hold the piece being cut in your hands or across your legs. Itis
importantto support the workplecaproperlyinorder to minimize bodyexposure,
blade binding, or loss of control
8oHOLD TOOL by Insulated gripping surfaces (handles) when performing an
operation where the cutting tool may contact hidden wiring or Its own cord,
Contact witha "live" wire wiltmake the exposed metal parts ofthe tool "live" and
shock the operator.
9oALWAYS clamp the workplece securely so it wilt not move when making the cut.
10. When ripping, ALWAYS USE a rip fence or straight edge guide, This improves
the accuracy of the cut and reduces the chance of the blade binding.
11. ALWAYS USE blades that have the correct size and shape (diamond vs,
round) arbor holes, Blades that donot match the mounting hardware ofthe saw
willrun erratically and cause loss of control°
12. NEVER use damaged or Incorrect blade washers or bolts. The blade washers
and bolts were specially designed for your saw, for optimum performance and
safety of operation.
13. NEVER cut more than one piece at a time. DO NOT STACK more than one
workptece on the worktable at atime.
14oAVOID awkward operations and hand positions where asudden slip could
cause your hand to move Into the blade.
15. NEVER reach Into the cutUng path of the blade.

SAFETY' RULES FOR CIRCULAR SAWS cont.
/_, WARNING: Some dust particles created bypower sanding, sawing,
grinding, drilling and other construction Jobscontain chemicals known to
cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
•Arsenic and chromium, from chemically treated lumber
Your risk from these exposures varies, depending upon how often you do
this type ofwork.To reduce your exposure to these chemicals:
•Work in a well-ventilated area
•Work with approvedsafety equipment,such as those dust masks that are
specially designed to filter out microscopic particles
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling and other construction activities. Wear protective clothing and wash
exposed areas with soap end water.
Allowing dust toget into your mouth, eyes,or layon the skin may promote
absorption of harmful chemicals,
i i .i ,in ill,l,l,ll,lllllll,,lll i
/_k WARNING: Use of this tool can generate and/or disburse dust,
which may cause serious and permanent respiratory or other Injury, Always
use NIOSH/OSHA approved respiratory protection appropriate for the dust
exposure. Direct particles away from face and body.
ADDITIONAL RULES FOR SAFE OPERATION
IL_ WARNING: BE SURE to read and understand all Instructions. Failure
to follow all Instructions listed below may result In electrlc shock, fire and/or
serious personal injury.
1Know your power tool. Read operator's manual carefully_ Learnthe
applications and limitations, as well as the specific potential hazards rebatedto
this tool Following this rule will reduce the risk of electric shock, fire or serious
injury
2ALWAYS wear safety glasses or eye shields when using this saw, Everyday
eyeglasses have only impact-resistantlenses; they are NOT safety glasses
3,PROTECT your lungs. Wear a face mask or dust mask if the operation isdusty
4 PROTECT your hearing. Wear appropriate personalhearing protection during
use. Under some conditions and duration of use, noise from this product may
contribute to hearing loss
5 ALL VISTORS AND BYSTANDERS MUST wear the same safety equipment that
the operator of the saw wears
6 INSPECT the toot cords periodically and If damaged have them repalred at
your nearest Sears Service Center or other Authorized Service Facility.
BE AWARE of the cord location

ADDITIONALRULESFORSAFEOPERATION.cont.
7. ALWAYS check the tool for damaged parts. Before further use of the toot, a
guard or other part that is damaged should be carefully checked to determine if it
will operate properly and perform its intended function Check for misalignment or
binding of moving parts, breakage of parts, and any other condition that may affect
the tool's operation A guard or other part that is damaged should be properly
repaired or replaced at a Sears Service center
8+INSPECT and remove all nails from lumber before sawing.
9+SAVETHESE INSTRUCTIONS. Refer to them frequently and use them to
Instruct others who may use this tool. If someone borrows this tool, make
sure they have these instructions also.
Spindle
The shaft on which a blade or cutting tool is mounted Also called the Arbor
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute
Saw Blade Path
The area over, under, behind or in front of the blade, as it applies to the workpiece
That area which will be or has been cut by the blade
Set
The distance that the saw blade tooth isbent (or set) outward from the face of
the blade
Miter Cut
A cutting operation made with the blade at any angle other than 90+to the fence.
Compound Miter Cut
A compound miter cut isa cut made using a miter angle and a bevel angle at the
same time.
Cross cut
A cutting or shaping operation made against the grain of the work piece
Bevel Cut
A cutting operation made with the blade at any angle other than 90° to the miter table
Bade Cut
A non-through cut which produces a square-sided notch or trough in the workpiece
(requires special b_ade)
Chamfer Cut
A cut removing a wedge from a block of wood so the end (or part of the end) is
angled at other than 90°
Ripping or Rip Cut
A cutting operation along the length of the workpiece
Freehand Cut
Performing a cut without using a fence, miter gauge, fixture, work clamp, or other
proper device to keep the workpiece from twisting or moving during the cut
10

Through Sawing
Any cutting operation where the biade extends completely through the thicknessof
the workpiece
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the
thickness of the workpiece, like a dado cut.
Leading End
The end of the workpiece pushed into toot first
Kerr
The material removed by the blade in a through cut or the slot produced by the blade
in a non-through or partial cut,
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back
toward operator
Workplece or Materiel
The item on whichthe cutting operationisbeing done. The surfaces ofa workpiece
are commonly referred to es faces, ends and edges
Gum
A sticky, sap-based residue from wood products
Resin
A sticky, sap-based substance that has hardened
/_, WARN ING: Yoursaw should NEVER be connected tothe power
source when you are assembling parts, meking adjustments, Installing or
removing blades, cleaning or when It Is not In use. Disconnecting the saw
will prevent accidental starting, which could cause serlous personal injury.
1 Open the carton and remove the carrylstorage case
2 Place the storage case on a flat, stable surface, with the hinged buckles
facing you
3Flip the buckles up to release the lid,
4 Open the lid and carefully lift the saw from the case
5 Place the saw on a fiat, stable surface to inspectr
6 The saw's cutting blade is already installed
7 The heavy-duty edge guide is mounted in the top of the case's lid, Unscrew the
hold-down washer to remove the guide
8.The blade wrench is force.fitted into the bottom of the case The wrench is used
when changing or installing a new blade,
9 There is a blade storage area in the bottom of the case where an extra blade can
be secured
10 Inspect the saw carefully to make sure that no breakage or damage has occurred
during shipping, If any of the items 1.through 7,are missing (Refer to Parts List
on page 12) return the saw to your nearest Sears store or Sears outlet to have
itreplaced 11

/_ WARNIN G: If any parts are broken or missing, DO NOT attempt to
plug In the power cord or operate saw until the broken or missing parts are
replaced. Failure to do so could result In possible serious Injury°
PARTS UST
4, Cord Wrap with
Hook-and-Loop
I_Saw
2. Blado
Instartsdat f'a_ory}
6,, One Set of Reptecement Brushes
5oBladeWrench
(sleredIncase)
7. Operator's Manu_l
KNOWYOUR CIRCULAR SAW (Fig. 1)
NOTE: Before attempting to use your saw, familiarize yourself with all of the t
operating features and safety requirementa_ I
Your cfrcular saw has aprecision-built electdc motor and itshould only be connected
to a 120-volt, 60-Hz AC ONLY power supply (normal household current). DO NOT
operate on direct current (DC). This large voltage drop will cause a loss of power and
the motor will overheat. If the saw does not operate when plugged intocorrect
120welt, 60-Hz AC ONLY outlet, check the power supply. The saw's 10-ft. 2-wire
power cord (no adapter needed) has a cord wrap with hook-and-loop for handy
storage. The llghted plug conveniently shows "live" tool
This Contractor's Saw has the following features:
1o15 Amp, 5200 RPM (no-load speed) motor, Provides powerand torque for fast,
sure cuts inshoring lumber, plywood, hardboard and all woodbase building
materiaiso
2. Extended long!h, soft-touch trigger switch; squeeze for power "ON", release
for power "OFF.
3.Electric brake stops blade quickly.Helpful when acoasting blade could cause a
wider, lessprecise cut.
4.Includes Freud ®Avantt thin kerr 24 tooth carbide-tipped steel framing blade,
Laser cut expansion slots dissipate heat build-up for faster, smoother, more
efficient cuttingwithout binding.
5.Soft-grip ergonomlcally designed handles for maximum control,balance and
comfort.
6.Weighs only 9,4-1bs. (withoutcord & blade - Industry standard - as these can vary
greatly between manufacturers.) 12

KNOWYOUR CIRCULAR SAW (Fig. 1cont.)
7,Maximum depth-of=cut: 231_in thick at 90°; 13/4-in,thick at 45°
8,0° to 56°bevel capacity with a positive stop at 45°
9Magnesium shoe with Teflon®coated base glides smoothly over workplace
even damp green wood
10 Includes heavy-duty edge guide to help you produce more accurate cuts,
1I, Built-In sawdust ejection chute helps direct dust and chips away from operator,
12 Heavy-duty lightweight magnesium blade guards for durability
13 Permanently lubricated 100% ball bearings for smooth operation and long life
14 Heavy-duty machined gearing for efficient power transmission
15 Replaceable brushes for easy maintenance (extra set included),
16 Top mounted blade spindle lock for easy blade changes,
Flg_1 Trigger Switch, Motor Housing
Upper Blade Guard
Sawdust
Ejection Chute
Handle
LowerBlade Bevel Scale
Guard Lever Gutde
Mounting Locking
for Edge Guide Screw
Base
Lower Adjustment
Blade Guard Locklng
Spindle Lever
Clamping Slot
Screw for Edge Guide
FrontAsslst_andte..__f
Brushe_
Motor __
Houslng_
Brushes Looseni/_,
Tighten+//_
Depth-of-Cut
AdjustmentLever
..........
Lock
Bu_on
Depth-of-cut Scale
Locking Screw
13

"'_ O II " + 0
Input
Rating
No Load Speed
Weight
Blade Diameter
Cutting Depth a! 90° 2%+in. (60.5ram)
Cutting Depth at 45°
Maximum Bevel Angle
15 Amps
120V,60HZ AC
5200 RPM
9+4lbs. without cord &biade
7V,,-in.(! 84ram)
1_/4-in. (44,5mm)
56 _ with positive stop at 45"
SAW BLADES
All saw blades need to be keptclean, sharp and properlyset in order tocut
efficiently. Using a dull blade places a heavy load on the saw and increasesthe
danger of kickback Keep extra blades on hand, so sharp blades are always available.
Gum and wood pitch hardened on the blade slows the saw down Use gum and pitch
remover, hot water or kerosene to remove them DO NOT use gasoline
BLADE GUARD SYSTEM
The lower blade guard, attached to your circular saw, is there for your
protection and safety. It should NEVER be altered for any reason. If it becomes
damaged or begins to return slowly or sluggishly, DO NOT operate your saw
until the damage has been repaired or replaced. ALWAYS leave the guard in its
correct operating position when using the saw.
Z_ CAUTION: NEVER usethe saw when the guard is not operating
properly. The guard should be checked for correct operation before each use.
If you drop your saw, check the lower blade guard and bumper for damage at
all depth settings before using. NOTE:The guard is operating properly when
it moves freely and then readily returns to the closed position. If, for any
reason your lower blade guard does not close freely,take the saw to your
nearest Sears Repair Center for service before using it.
Lower Blade Guard is in UP
Position When Making a Cul
Fig, 2
14

KICKBACK...WHAT CAUSES IT AND WAYSTO PREVENT IT
THE CAUSES OF KICKBACK
CorrectBladeDepth Bladeis
SetToo
Deep
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
which causes an uncontrolled saw to lift up and out of the workplece and
toward the operator.
2 When the blade is pinched or bound tightly by the kerr closing down, the blade
stalls and the motor reaction drives the unit rapidly back towards the operator.
3 If the blade becomes twisted or mlsallgned In the cut, the teeth at the back
edge of the blade can dig into the top surface of the wood.This causes the
blade to climb out of the kerr and Jump back towards the operator.
4 Sawing Into knots or nails in the workplece can cause Kickback.
5 Sawing into wet or warped lumber can cause Kickback (Fig. 4).
6 Forcing a cut, or not supporting the workplece correctly can cause Kickback.
7 Kickback is a result of tool misuse and/or incorrect operating procedures or
conditions. It can be avoided by taking the proper precautions, as listed below.
WAYS TO PREVENT KICKBACK
t ALWAYS maintain a firm grip with both hands
on the saw and poslUon your body and arms to
allow you to resist Kickback forces. Kickback
forces can be controlled by the operator, If the
proper precautions are taken.
2 If the blade is binding, or when you are
InterrupUng a cut for any reason, ALWAYS
release the trigger and hold the saw
motionless in the material until the blade
comes to a complete stop. NEVER attempt to
remove the saw from the work or pull the saw
backward while the blade Is tn motion, or
Kickback may occur. CHECK and take
corrective action to eliminate the cause of
blade blndlng.
3 Inspect the workplece for knots or nails before
cutting. Never saw into a knot or nail.
4DO NOT cut warped or wet lumber (Fig. 4).
Fig. 4 __
U., ht U
5 When restarting the saw In the workptece, CENTER the blade In the kerf and
check to be sure that the saw teeth are not engaged Into the material If the
saw blade is binding, it may walk up or Kickback from the workpiece when
the saw Is restarted. t5

WAYSTO PREVENT KICKBACK cont,
6.ALWAYS support large panels to minimize the risk of blade pinching and
Kickback, Large panels tend to sag under their own weight. Supports MUST
be placed under the panel on both sides, near the line of cut and near the
edge of the panel.
7 DO NOT use a dull or damaged blade. Unsharpened, improperly set, or
gummed-up blades produce narrow kerf which causes excessive frlctlon,
blade binding and Kickbeck.
8KEEP the blade at the correct depth setting.The depth setting should not
exceed 1/4-Inch below the material being cut (Fig. 2, 3). BE SURE that the
blade depth and adjusting locking levers are tight and secure BEFORE
making a cut. If blade adjustment shtfts while cutting it may cause blndlng
and Kickback.
9 USE EXTRA CAUTION when making a "Pocket Cut" into existing walls or
other blind areas.The protruding blade may cut objects that can cause
Kickback,
MAKING DEPTH OF CUT ADJUSTMENTS (Fig. 5)
ALWAYS use the correct blade depth setting The correct blade depth setting for all
cuts should not be more than 1/4-inch below the material being cut AJlowing more
depth wi]_increasethe chance of kickback and cause the cut to be rough Your saw is
equipped with a depth-of-cut scale that provides increased depth-of-cut accuracy
The depth-of-cut scale is located on the inside back of the upper blade guard
Fig+5
°+ tr+or,
adjusting Base
Sca_e
Raise the saw
Lower the saw Depth-of-cut Scale 1
TO SETTHE BLADE DEPTH
1Unplugthe saw
2 Raise the depth-of-cutadjustment leverto loosen (Fig 5)
3 Determine the desired depthof cut
4 Locatethe depth-of-cutscale on the back ofthe upper blade guard
5Holdthe base ofthe saw fiat againstthe edge of theworkpiecaand then raise or
Iower the saw until the indicatormark on the bracket atignswith the notch onthe
blade guard
6 Tighten depth-of-cut adjustment lever
16

STARTING A CUT
1ALWAYS use your saw with your hands positioned correctly (Fig 6)
/_ WARNING: ALWAYSmalntalnpropercontrolof the sawtomake I
sawing safer and easier, Loss of control of the saw could cause an accident
resulting In possible serious Injury.
2NEVER use the saw with your hands positioned as shown in (Fig 7)1
TO HELP MAINTAIN CONTROL
1ALWAYS support theworkpiece near
the cut
2 ALWAYSsupport the workpiece so the
cut will be on your right
3ALWAYS clamp the workpiece so it will
not move during the cut Place the
workpiece withthegood side down
I
NOTE:The good side Is the side I
where appearance Is Important. IRight
lg. 6
Before starting a cut, draw a guideIine
along thedesired line of cut, then place
the front edge of the saw base on that
partof the workpiece, that is solidly
supported (Fig 6)
4 NEVER place the saw on the partof
the workpiece that will fall off when the
cut is made (Fig 7)
5ALWAYSkeep thecord away from the
cutting area ALWAYS place the cord
so itdoes not hang up on the
workpiece when making a cut
WARNING: if the cord hangs up on the workpiece during a cut, release
the trigger switch immediately.To avoid injury unplug the saw and move the
cord to prevent itfrom hanging up again.
_Using the saw with a damaged cord could result in serious
Injury or death, if the cord has been damaged, have It replaced before using
the saw again.
17

TO HELP MAINTAIN CONTROL cont.
6Hold the saw firmly with both hands. (Fig 6).
7 Squeeze the trigger switch to start the saw ALWAYS let the blade reach full speed
before you begin the cut into the workpiece
8 When making a cut, ALWAYS use steady, even pressure. Forcing the saw causes
rough cuts and could shorten the life of the saw or cause Kickback.
9. After completing your cut, release the trigger switch and allow the blade to come
to a complete stop DO NOT remove the saw from the workpiece while the blade
is moving
_When sawing through aworkpieee,the lower blade guard
DOES NOT cover the blade on the underside of the workplece (Fig. 2 Pg. 14).
ALWAYSkeep your handsand fingers away from the cutting area. Any part of
your body coming in contact with the moving blade will resultin serious Injury,
MAKING CROSS CUTS OR RIP CUTS
ALWAYS use your saw with your hands positioned correctly (Fig 8)
Z_ WARNING: ALWAYS maintain propercontrol of the saw to make
sawing safer and easier.Loss of control of the saw could cause an acc{dent
resulting in possible serious injury.
Fig, 8 Fig, 9
Le
notchA notchB
(cross cuts) (45° bevelcuts)
2 When making cross or rip cuts, align your Iineof cut with the outer blade guide
notch on the base of the saw to the Ieft side of notch "A" (Fig 9)
3. Since blade thicknesses vary, MAKE ATRIAL CUT in scrap material along the
guideline to determine how much, if any, you should offset the blade from the
guideline to allow for the kerf of the blade to get an accurate cut
MAKING RIP CUTS
ALWAYS use a guide when making long or wide rip cuts with your saw You can use
either a straight edge or use the edge guide that was includedwith your saw
18

USO DE UN BORDE RECTO (Figo 10)
1. Usted pusde hacsr une gula de cortes
longttudinates eflciente fijando un bards
recto a su pteza de trabajo.
2, Apoye y flje bfen la pleza de lrabeJo antes
de reallzar el carte
3- Gule cu_dadosamente la sierra a to largo
del bards recto pars realizer un carte
tongftud[nal largo°
4, SIEMPRE ESPERE HASTA QUE LA
HOJA ALCANCE SU VELOCIDAD C_brezaderas
MAXIMA, Luego Ileve culdadoaamante
la gula haste qua peneke la plaza de
trabajo, NO etasque EahoJa en el carte Empuje la sierra hacia adelante a una
veiocfdad ala qua la hoja no tenga qua esforzarse.
FIg+10
fNSTALACI6N Y USO DE LA GU{A DE BORDE DE SERVIClO PESADO (Fig° 11)
Su sierra vlene con una gula de bards de servicto pssado de 131/2"(34,29 cm) de
tongitud Esta gula le permits realizer cortes paralelos prectsos cuando trabaje con una
plaza de trabajo+ La misma se fija ala bass de la s{erra con dos brazos. El brazo
pr[nclpa! |lens una med}da Impresa de 0 a 8 pulgadas an ]ncramentos de 1/8" pars
ajustar su carte con m_s preclsiSn
1, Desenchufs la sierra.
Z_ ADVERTENCIA: S1EMPRE desenchufe ta sierra antes de hacer cualquier
ajuste+ Si no desenchufa la sierra se puede producir la puesta en marcha acciden{al
causando una posibIe lesion personal grave
2+Coloque la gula de bards de man°re
qua el brazo con iostncramentos ast_
aden|ads hacia arrfba y est_ an la parts
delan{sra oen el bards cortantade la
s|erra, Desltcs losdos brazos de la gula
de bards en las ranuras de {nstalaclbn
de la base de lasierra
3AJustelagula de bards ala Iongitud de
carte deseada y aprlete los dos tornillos
de bloqueo ubicados en laparts
detantara y traserade la base (F_g 11),
4 Apoye y flje bien la plaza de trabaJo
ant°ads real|zar e|carte,
5-Coloque ta guia de bards firmaments
con|re el bards de la plaza de trabajo.
6SIEMPRE ESPERE HASTAQUE LA
HOJA ALCANCE SU VELOCIDAD
M,4,XIMA,Luego Ilevecuidadosamente
laguia hastaqua penetre la p|eza de
trabajo. NO atasque la hoja en el corteo
Empuje la sierra hacia adelante a una
velocidad ala qua la hoja no tangs qua
ssforzarse.
19

HOWTO SETYOUR BEVEL ANGLE
l _ WARNING: ALWAYS unplug saw before making any adjustments.
Failureto unplug the saw could result in accidental starting which can cause
serious personal lnjury_
1. Unplug the saw.
2. Loosenbevel adjustment lever (Fig I2)
3 Raise the motor housing end of the saw until you
reach the desired angle setting on the bevel scale
4 Tighten the adjustment lever securely.
/_ WARNING: Attempting to make cuts
without the lever securely tightened can result
in serious injury. Bevel Adjustfnent Lever
MAKING BEVEL CUTS
\
Fig. 13
L
notch A notch 8
(cross cuts) (45 ° bevel cuts)
I Your saw can be adjusted to cut at any angle between 0° and 54 5°. When making
45° bevel cuts, there is a notch in the saw base to help you line up the blade with
the line of cut (Fig 13)
2, Align your lineof cut with the inner blade guide notch on the base of the saw when
making 45° bevel cuts
3 Since blade thicknesses vary and different angles require different settings, MAKE
ATRIAL CUT in scrap material along the guideline to determine how much, ifany,
you should offset the blade from the guideline to allow for the kerf of the blade to
get an accurate cut
4 When making a bevel cut HOLD the saw FIRMLY with both hands (Fig 13)
5 Rest the front edge of the base on the workpiece, then squeeze the trigger switch
to start the saw ALWAYS let the blade reach ful! speed, then guide the saw into
the workpiece
6. After compteting your cut, release the trigger switch and allow the blade to come
to a complete stop in the cut DO NOT remove the saw from the workpiece while
the blade ismoving It will damage your bevel cut and cause Kickback
,i m i mllul,,, ,,, ,i
Z_ WARNING: Ifthe blade comes in contact with the workp{ece before it
reaches full speed, itcould cause the saw to kickback towards you, possibly
resulting in serious injury.
2O