Cramer TOURINO PICK-UP User manual

Tourno pick-up
Original Operation Manual English   02-2014
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Operation Manual
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Models
TOURNO pick-up
Machine no.

Tourno pick-up
Original Operation Manual English   - 2 -
List of contents
1 Important general information.................................................................................................................. 3
1.1 General.......................................................................................................................................... 3
1.2 Symbols......................................................................................................................................... 3
1.3 Limitation of liability ....................................................................................................................... 3
1.4 Copyright ....................................................................................................................................... 3
1.5 Warranty........................................................................................................................................ 3
2 Safety....................................................................................................................................................... 4
2.1 Use in compliance with intended purpose..................................................................................... 4
2.2 Possible misuse............................................................................................................................. 4
2.3 General sources of risks................................................................................................................ 4
2.3.1 Use and operation.................................................................................................................... 4
2.3.2 Product-specific risks ............................................................................................................... 4
2.3.3 Risks by motor operation.......................................................................................................... 4
2.3.4 Operating risks ......................................................................................................................... 4
2.3.5 Risks for children, elderly persons and pets ............................................................................ 4
2.4 Maintenance.................................................................................................................................. 4
2.5 Staff and operator qualification...................................................................................................... 4
2.6 Safety instructions......................................................................................................................... 5
2.7 Required protection equipment for operation................................................................................ 5
2.8 Safety devices ............................................................................................................................... 5
2.9 Behaviour in case of fire................................................................................................................ 5
2.10 Environmental protection............................................................................................................... 5
3 Design and function................................................................................................................................. 6
3.1 Brief description............................................................................................................................. 6
3.2 Overview........................................................................................................................................ 6
3.3 Displays and operating elements.................................................................................................. 7
3.4 Working position and areas of risk..............................................................................................10
3.5 Accessories and spare parts.......................................................................................................10
3.6 Transport ..................................................................................................................................... 10
3.7 Storage (short-term) .................................................................................................................... 10
3.8 Storage (long-term) ..................................................................................................................... 10
4 First commissioning (first inspection of the machine) after installation .................................................10
4.1 Safety........................................................................................................................................... 10
4.2 Assembly..................................................................................................................................... 10
4.3 First commissioning and functional test ...................................................................................... 10
5 Operation ............................................................................................................................................... 11
5.1 Start and stop .............................................................................................................................. 11
5.2 Normal operation......................................................................................................................... 11
5.3 Activities after use ....................................................................................................................... 11
6 Maintenance .......................................................................................................................................... 12
6.1 Safety........................................................................................................................................... 12
6.2 Maintenance work ....................................................................................................................... 12
6.2.1 Machine cleaning ................................................................................................................... 12
6.2.2 Check safety precautions....................................................................................................... 12
6.3 Maintenance plan ........................................................................................................................ 13
7 Troubleshooting..................................................................................................................................... 13
7.1 Safety........................................................................................................................................... 13
7.2 Service address........................................................................................................................... 13
7.3 First action for troubleshooting.................................................................................................... 13
8 Technical data ....................................................................................................................................... 14
9 Declaration of conformity....................................................................................................................... 15
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Tourno pick-up
Original Operation Manual English   - 3 -
1 Important general information
We are pleased that you have selected a machine from
Cramer GmbH in Germany.
Please read this Operation Manual before you use the
machine for the first time and observe the notes and
safety instructions.
Imprint
Cramer GmbH
Reimersstr. 36
D-26789 Leer
Phone: [phone]
Fax: [phone]
[e-mail]
District court of Aurich HRB 110877
VAT ID: DE 814 305 398
1.1 General
Information on this Manual
•Observing the instructions in this manual allows for the
safe and efficient handling of the machine.
•The operator must have read this manual carefully and
understood it before starting working with the machine.
•Compliance with the safety instructions contained is a
prerequisite for using the machine without any risk.
Keeping the Operation Manual
•The Operation Manual is an integral part of the machine
and shall be kept in its immediate vicinity.
•The operator must have access to this Manual at any
time.
Traffic regulations
•Any applicable traffic regulations have to be complied
with in regard to manoeuvring and transporting the
machine on public roads.
Accident prevention regulations
•General safety and local accident prevention regulations
must also be observed.
•National occupational safety regulation shall be complied
with.
Other applicable documents
Installation instructions, declaration of conformity
1.2 Symbols
DANGER !
This symbol cautions against an immediate
threat resulting in serious injuries or death if
not avoided.
WARNING !
This symbol cautions against a potentially
dangerous source of risk which may result in
death or serious injury if not avoided.
ATTENTION !
Indication of a potential risk which may result
in minor injuries if not avoided.
NOTE !
This symbol indicates a potential risk source which may
result in damage to property or minor personal injuries.
1.3 Limitation of liability
Liability on part of the manufacturer is excluded in the
following cases:
•Non-compliance with the Operation Manual
•Use not in compliance with intended purpose.
•Assignment of untrained staff
•Use of unauthorized spare parts Only original
components may be used.
•Unauthorized modifications of the machine.
1.4 Copyright
© Cramer GmbH
Copying of the Operation Manual is only permissible for
internal training purposes.
1.5 Warranty
The General Terms and Conditions of Business as issued by
us in every country shall be applicable. Failures within the
statutory warranty period will be remedied by us free of
charge if they are caused by a material or manufacturing
defect in our responsibility. Please contact your dealer in
case of a failure and submit the proof of purchase.

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Tourno pick-up
Original Operation Manual English   - 4 -
2 Safety
2.1 Use in compliance with intended purpose
The machine has been approved as carrier for various
Cramer mounting tools.
Any use exceeding this is considered not in
compliance with the intended purpose. The
manufacturer shall not be liable for damage resulting
from use not in compliance with the intended
purpose; the risk for this shall be in the sole
responsibility of the user.
Use in compliance with the intended purpose shall also
include compliance with the operation and maintenance
provisions specified by the manufacturer.
2.2 Possible misuse
•Do not access any slopes transversely (danger of tilting).
•Avoid jerky steering movements when using the machine
on a slope (danger of tilting).
•Avoid high speeds in bends or when driving round
obstacles (damage to property).
2.3 General sources of risks
2.3.1 Use and operation
•Prior to starting the machine, the machine shall be
checked for its proper condition and operational safety.
•The operation shall use the machine in compliance with
its intended purpose.
•Indoor machine operation is prohibited.
•The machine is only approved for floorings as indicated in
the Operation Manual.
•The machine may only be operated by staff who was
instructed in its use or who provided evidence of their
operating capability, and who have explicitly been
instructed to operate the machine.
•When starting the motor, no other persons should be in
the vicinity of the machine.
•Any protection equipment must be properly attached and
in functional order.
•Never leave the machine unattended.
•When leaving the machine, stop the motor and secure the
machine against unintended movement.
•The operator shall be responsible for accidents involving
other persons or their property. 
•Riding on treads or platforms is not permissible.
2.3.2 Product-specific risks
•Do not run over any highly flammable materials or hot
objects (e.g. barbecue coal) - danger to life by burns!
2.3.3 Risks by motor operation
•Do not touch any parts of the motor during or after
operation. Significant risk of burning by hot surfaces.
•Stop the motor and let it cool down before working on the
machine as well as before performing maintenance,
cleaning and repair work.
•Do not refill the tank when the motor is running - danger of
life by burning and explosion.
•Immediately remove spilled fuel with a cloth - danger of
life by burning and explosion.
•Keep fuel in designated containers.
•Exhaust gases are toxic and dangerous to health; they
must not be inhaled.
2.3.4 Operating risks
•Do not access any slopes with an inclination exceeding
10°.
•When using the machine transverse to the direction of
travel, this is only possible on slopes up to 10°.
•When the tipping trough is full, only slopes up to 2° may
be accessed.
2.3.5 Risks for children, elderly persons and
pets
•The operator shall take account of surrounding conditions,
e.g. the effects of noise on persons and animals.
•The machine must never be left on a slope.
•Children, elderly persons and pets/livestock must not stay
near the machine.
•Children must not play with/on the machine.
2.4 Maintenance
•Servicing, maintenance and repair work as well as
troubleshooting shall only be carried out when the
machine is switched off and the motor is at a standstill. As
required, the spark plug connectors shall be
disconnected.
•The machine must not be cleaned with spray water (risk
of short circuits or other damage).
•Safety checks pursuant to local regulations for non-
stationary commercially used machines shall be complied
with.
•Wear suitable gloves and use appropriate tools for
working on the machine.
•Only use the manufacturer's original spare parts.
2.5 Staff and operator qualification
•Persons with physical, sensory or mental handicaps or
persons with insufficient experience or knowledge must
not operate the machine unless a person in charge for
their safety acts as operation or instruction supervisor.
•People under the age of 16 must not operate the
machine.
•The operator's responsiveness must not be affected, e.g.
by drugs, alcohol or medications.
•The operator shall have been instructed in the operation
of the machine.
•The operator shall be familiar with the Operation Manual.

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Tourno pick-up
Original Operation Manual English   - 5 -
2.6 Safety instructions
The operation manual and safety
instructions must be read and observed
prior to starting the machine.
Risk by flinging parts with running motor.
Keep a safety distance of 3m.
Fuel is extremely flammable and
explosive. Stop the motor and let it cool
down prior to fuelling.
Avoid slopes where the carrier might slip
or tilt. Slope line: 10° max.
Lateral inclination: 10° max.
Stop the motor and remove the key prior
to maintenance and repair work.
Riding on treads or platforms is not
permissible.
The max. load capacity of the tipping
trough of 25 kg must not be exceeded.
Do not access any slopes with an
inclination exceeding 2° when loaded.
2.7 Required protection equipment for operation
•Rugged footwear
•Close-fitting clothing
•Ear protection
•Safety gloves
2.8 Safety devices
•Do not remove any covers during operation.
•Immediately remedy any damage to safety devices.
2.9 Behaviour in case of fire
1. Stop immediately.
2. Stop the motor.
3. Leave the machine.
4. Remedy the risk situation.
2.10 Environmental protection
•Oils, fuels, greases and filters shall be disposed of
properly and separately in accordance with legal
regulations. Please do not dispose of any wastes in the
environment.
•Packaging materials are recyclable. Please make sure
that they are collected for reuse.
•Legacy devices contain valuable recyclable materials
which should be collected for reuse. These devices may
be disposed of through appropriate collection systems.

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Tourno pick-up
Original Operation Manual English   - 6 -
3 Design and function
3.1 Brief description
The TOURNO pick-up is a machine used as carrier for Cramer mounting tools. For better road adhesion and traction, the machine
has a front-wheel drive and a double-axle drive for the four wheel drive version, respectively. The machine has an articulated
steering with a steering stool. The speed is controlled progressively by a hydrostatic drive. Various Cramer mounting tools may be
connected to the front and back of the TOURNO pick-up for different applications.
3.2 Overview
1
Tipping trough
2
Driver's seat
3
Tank/Tank lid
4
Steering wheel
5
Pedal for lifting and lowering the front device
6
Pedal locking
7
Receipt carrier for front devices
8
Accelerator pedal
9
Pedal unlocking
10
Motor-gear connection
11
Operating panel
12
Tipping trough twist lock

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Tourno pick-up
Original Operation Manual English   - 7 -
3.3 Displays and operating elements
Operating panel
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Motor-gear connection
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The lever is located behind the right front wheel. 
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Accelerator pedal
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Tourno pick-up
Original Operation Manual English   - 8 -
Tipping trough
Driver's seat
2Tipping trough twist lock
Lifting the tipping trough:
1. Tilt the driver's seat to the top
2. Turn the twist lock until the tipping
trough can be lifted.
3. You may now lift the tipping trough on
the driver's seat side.
Closing the tipping trough:
1. Completely lower the tipping trough
2. Turn the lock until the tipping trough is
fixed
3. Tilt the driver's seat back.
Driver's seat adjustment
1Hexagon bolt with washer
2Driver's seat
In order to adjust the driver's seat forward or backward, four bolts on the
bottom of the seat have to be loosened.
1. Tilt the driver's seat to the top
2. Slightly loosen all four bolts
3. Adjust the driver's seat and fix it in this position
4. Tighten the bolts again
5. Tilt the driver's seat back.
Lifting and lowering the front device
1Pedal for lifting and lowering the front device and locking the
lifted front device
2Pedal unlocking.
In order to lift or lower the front device, the following steps are to be
observed:
Lift front device:
1. Push the pedal downward with your
foot until it engages behind the
locking.
Lower front device:
1. Slightly push the pedal downward and
hold it.
2. Press the lever for unlocking until the
securing device disengages.
3. You may now slowly lift your foot until the mounting tools is
completely lowered.
Note!
Do not transfer the machine with lowered front device.

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Tourno pick-up
Original Operation Manual English   - 9 -
eceiver points
789:7*up has two receiver points to mount Cramer accessory devices.
1Receiver point for trailer devices
2Receiver point for front devices

Tourno pick-up
Original Operation Manual English   - 10 - 
3.4 Working position and areas of risk
Working position:
On the driver's seat
Areas of risk:
•Area of action in front of the machine
•Area of action behind the machine
3.5 Accessories and spare parts
Original parts
Only original spare parts and original accessories may be
used.
3.6 Transport
Transport without packaging
•Lift the front device first as appropriate
•Stop the machine.
•Subsequently activate the parking brake
•Finally fix the machine by using lashing straps.
3.7 Storage (short-term)
The machine:
•must not be stored in the open air.
•must not be exposed to aggressive materials.
•must be cleaned with a soft brush before being stored.
3.8 Storage (long-term)
The following recommendations will help to ensure the long-
standing functionality of your Cramer machines:
1. Ensure that fuels are prepared for long-term storage
(longer than 30 days), e.g. add fuel stabilizer.
2. Clean the machine - Important! Also clean the underfloor.
3. Renew motor oil
4. Treat spark plugs
5. Check machine for wear, repair paint damage
6. Store the TOURNO pick-up in a dry place.
Please refer to the attached motor operation manual for
instructions on how to care for the motor! 
4 First commissioning (first inspection of the machine) after installation
Installation and first commissioning shall be performed by your authorized Cramer dealer.
4.1 Safety
Unauthorized restart
•It is prohibited to start the machine while another person
is working on it.
Risks of non-applied protection devices
WARNING !
Danger of injuries due to missing protective
covers!
Lack of covers may cause injuries by flinging materials.
Do not open or remove any covers during operation.
Requirements at location of use
•Only leave the machine on plane surfaces and solid
ground.
4.2 Assembly
Please refer to installation instructions in Annex before first
commissioning.
4.3 First commissioning and functional test

Prior to first commissioning, alls missing machine parts have
to be composed as indicated in the installation instruction.
Only then the following functional test shall be performed:
Machine start
1. Fill the fuel tank
2. Release parking brake
3. Check motor and oil level (see Motor Operation
Manual)
4. Set throttle to choke
5. Start machine / turn ignition key
6. After a short time, move throttle to FULL THROTTLE
position
7. If no functional failures occur until then, the machine is
ready for use.

Tourno pick-up
Original Operation Manual English   - 11 -
5 Operation
5.1 Start and stop
Start
1. Release parking brake
2. Set throttle to Choke
3. Put ignition key into ignition lock
4. Turn ignition key to Start
5. The machine is now running
6. After a short time, move throttle to Full throttle position
Stop
1. Set throttle to Idle
2. Turn ignition key to Stop
3. The machine is out of operation now
Emergency stop
•Turn ignition key to Stop
5.2 Normal operation
WARNING !
Risk of injuries by highly flammable
materials and heat!
Materials hitting a hot surface may result in serious burns
on the body when they inflame; e.g. hot or burning materials
such as coal.
Keep away highly flammable materials from the
machine.
Do not move the machine over any spilled fuel or similar
substances.
1. Basic setting:
•Park machine on an even surface
•Refill consumables
•Set throttle to Stop
•Fix mounting devices as required
2. Start the machine.
•Release parking brake
•Set throttle to Choke on operating panel
•Put ignition key into ignition lock and turn to Start to start
the machine
•Let the motor run for a short time
•Only then move throttle to Full throttle
•In the Full throttle position, accessories may be used.
Forward drive
Press the right upper part of the foot pedal downward
Backward drive
Press the right lower part of the foot pedal downward
3. Stop machine.
•Bring machine to a stop
•Set throttle to Idle
•Turn ignition key to Stop to put the machine out of
operation
•Remove ignition key
5.3 Activities after use
1. Stop the motor.
2. Roughly remove dirt and sand by using a soft hand
brush.
3. Check machine condition; remedy damage to paint
coating, if any
4. The machine must be left in a clean and dry condition.

Tourno pick-up
Original Operation Manual English   - 12 -
6 Maintenance
6.1 Safety
DANGER !
Risk of injury by inappropriately
performed maintenance work!
Defective work may result in serious bodily injuries and
damage to property.
Make sure that you have sufficient working space.
Disconnect spark plug connectors when working on
the machine
Place components separately.
Remount all components.
Remount all safety covers.
Keep the risk area clear of persons.
6.2 Maintenance work
6.2.1 Machine cleaning
The machine should be cleaned regularly so that damage to
the paint coating or plastic components can be detected.
Please observe the notes listed for cleaning in order to avoid
damage to the electronics.
1. Park machine on an even surface before cleaning it and
activate the parking brake.
2. Clean the machine with a soft brush.
3. Subsequently clean the machine with a damp cloth.
NOTE !
Machine damage!
Do not clean the machine with spray water.
6.2.2 Check safety precautions
Safety precautions comprise:
- Cover of blades and V-belts
- Covers of drive wheels
- Motor cover
The machine must not be operated if the covers show any
signs of damage or are removed. They are to be replaced in
case of damage or loss. The machine must not be started
without safety precautions.
ATTENTION!
Risk of injuries by combustion motors
Cleaning and repair work must never be carried out
during operation or when the machine runs idle, since this
may result in burns and cuts.
Stop machine and motor and let them cool down

Tourno pick-up
Original Operation Manual English   - 13 -
6.3 Maintenance plan
Maintenance Prior to each use Annually Intervals in hours
25 50 100 200
Cleaning X (Item 6.2.1)
Check safety precautions X (Item 6.2.2)
Check all screws for tight seat O
Check motor oil level B
Check air filter B
Clean or replace air filter (normal use) B
Clean or replace air filter (dusty conditions) B
Adjust tire pressure O
Check machine for damage or corrosion on paint
coating and remedy as appropriate O
Grease rotating points and joints O
Check machine for fuel or oil leaks O
Replace fuel filter B
Replace spark plugs B
X = Described in this Operation Manual in the indicated section.
O = Not described in the present Operation Manual
B = Description is enclosed in attached motor operation instructions.
7 Troubleshooting
7.1 Safety
Procedure for failures and accidents
1. Initiate emergency stop (leave working position).
2. Stop the machine.
3. Determine the failure cause.
4. Remedy failure or contact specialist dealer.
7.2 Service address
Please contact your sales consultant in case of failures,
problems or otherwise. Please always indicate the machine
serial no. in inquiries. (Please refer to nameplate on the
machine or on the Operation Manual cover).
.
7.3 First action for troubleshooting
Failure Cause / Remedy Notes
Motor will not start
Check tank filling level and refill as appropriate
Observe motor manufacturer Operation Manual!
Check and adjust choke setting
Ignition plug failure →Clean ignition plug contacts or replace ignition plug
Fuel pump clogged →Check pump and clean fuel filter
Starter does not
move Check battery and load or refill as appropriate
Contact to battery poles insufficient →clean and grease poles
Motor is running
rough
Ignition plug failure →Clean ignition plug contacts or replace ignition plug
Notify authorized dealer if failure persists. Only use original spare parts!
Clean air filter - See Maintenance
Clean fuel filter - See Maintenance
Battery cannot be
loaded sufficiently
Battery cells are damaged →Replace battery
Battery acid level too low →Refill distilled water
Contact problems, clean and grease poles
Drive performance
null or weak
Air in gear unit →Set both gear units to manual operation, start motor and push
accelerator pedal several times, both forward and backward (bleeding). In case of
insufficient remedy, please contact your authorized dealer.

Tourno pick-up
Original Operation Manual English   - 14 -
8 Technical data


Tourno pick-up
Machine data
Length x Width x Height, cm 185 x 97 x 110
Deadweight transport weight), kg 200
Drive speed  forward km/h
Backward km/h
6
4.5
Climbing power, max. ° 10
Climbing power with load, max. ° 2
Working width, cm 90
Power transmission Hydrostatic front drive
Motor
Model Briggs & Stratton
Intek
Engine size, cm³ 344 cm³
Max. motor speed, rpm 3200
Min. motor speed, rpm 3100
Net capacity KW/HP at 3600 rpm 13.5
Fuel type Petrol
Tank contents, litres Approx. 8.5
Motor oil type 10W-30
Motor oil filling quantity, litres 1.4
Tires
Drive wheel 15x6,00-6
Air pressure, bar 2.0
Wheel drive Front drive
Ambient conditions
Temperature, °C See Briggs & Stratton motor data
Working ground Green areas, asphalt, concrete, paving, industrial floors
Application area Normal use in facilities and landscaping maintenance
Noise emission
Guaranteed acoustic power level, dB 99
Sound pressure level at operator ear, dB 85
Hand-arm vibration, m/s² <2.5
Whole-body vibrations m/s² <0.5
Responsibility limits for components:
Motor Briggs & Stratton
Year of construction 2014

Tourno pick-up
Original Operation Manual English   - 15 -
9 Declaration of conformity
EU Declaration of conformity pursuant to machine directive 2006/42/EC Annex II 1-A
The authorized party with residence in the EU,
Cramer GmbH
Reimersstr. 36
26789 Leer
herewith declares, that the following product
Manufacturer:  Cramer GmbH
Reimersstr. 36
26789 Leer
Product designation:  Carrier vehicle
Make:  Cramer GmbH
Serial number:  see cover nameplate
Type(s):  TOURNO pick-up
 
complies with all relevant regulations of the above-stated Directive as well as all other applicable Directives - including their
amendments applicable at the date of this declaration.
The following other EU Directives were applied:
EMC Directive 2004/108/EC
EU Directive 2000/14/EC
The following harmonized standards were applied:
EN 836:1997+A4:2011
EN ISO 12100:2010
EN ISO 3744:2010
DIN EN ISO 5349-2:2001-12
ISO 2631-1:1997-05
Name and address of person authorized to compile the technical documentation:
Andre Schwarzkopf
Cramer GmbH
Reimersstraße 36
26789 Leer
Site:  Leer
Date:  04/03/2014
A. Bruns A. Schwarzkopf
Managing Director CE Officer

Tourno pick-up
Original Operation Manual English   - 16 -
Installation prior to first commissioning (for authorized Cramer dealer)
Installation of driver's seat and steering wheel
Delivery, packaging, assembly
ATTENTION!
Squeezing hazard during
installation!
Parts of the body may be squeezed when
components are mounted.
Risk of high dead weight
• The machine must not be lifted manually.
• Pull machine from pallet.
• Remove machine parts separately from packaging.
Transport inspection
• Check the machine for completeness and potential damage upon delivery.
• The machine shall be supplied to the specialist dealer in a partially assembled
condition.
• Assembly and start-up have to be performed by a specialist dealer and/or an expert
in this field.
Packaging
• Please dispose of packaging materials separately.
Overview
Fix steering wheel
1. Place the feather key into the groove on the
steering axle and hold it. Place the steering
wheel on the steering axle.
2. Place the washer on the opening in the centre
of the steering wheel.
3. Fix it by the hexagon bolt through the steering
wheel opening.
4. Position cap and press it on.
1. Feather key
2. Washer
3. Hexagon bolt
4. Cap
Fix driver's seat
1. Place driver's seat on seat base. The
openings under the seat and the base
must be flush. (Please also refer to no.
3.3, Driver's seat adjustment)
2. Place the washers on the hexagon bolts
and screw them into the openings under
the seat; tighten them.
1. Driver's seat
2. Washer
3. Hexagon bolt