KMW MINT 5 P User manual

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Operator Manual cum Parts Catalogue for
KMW –MIN T 5 PETROL

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FOREWORD
KIRLOSKAR OIL ENGINES, LIMITED (KOEL) congratulates you for becoming a prestigious customer of
KOEL by purchasing the MINT 5 P
Read, Understand and follow all instructions on the machine and in the manual before attempting to
operate.
The Operator Manual covers important usage instructions & guidelines on machine operating
procedures, safety instructions, warranty policy, Dos and Don’ts, troubleshooting, periodic service
maintenance schedule and Parts catalogue.
Register your product warranty by submitting duly filled warranty registration Card to KOEL dealer.
We are providing three labor free Services within six month of purchase, requested to utilize our
services according to the service maintenance schedule mentioned in the operator manual.
This Manual Cover’s all variants of MINT 5 P Power Weeder. Please refer relevant details only
applicable for your Machine.
C O N T E N T S
1. MINT Warranty Period, Policy Guide Lines & WRC ………………………………………….3-4
2. Technical Specifications –MINT 5 P……….. ……………………………………………………….4-5
3. Safety Precaution and Do’s & Don’ts ……………………………………………………..……….5-7
4. Controls & Equipment’s ……….…………………………..…………………...........................7-8
5. Operating instruction……………………………………………………………………………………..9-13
6. Maintenance & Service ……………....………………………………………………………………..13-24
7. Troubleshooting …………………………………………………………………………………………….24-26
8. Wiring Diagrams …………………………………………………………………………………………….26
9. Parts Catalogue ……………………………………………………………………………………………..27-47
10. Service Coupons and Check List ……………………………………………………………………..48-49
11. PDI Check List ………………………………………………………………………………………………..50

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1. MINT 5 P Warranty Period and Warranty Policy Guide Lines
1.1 Warranty Period
Sl. No.
Product
Warranty Coverage
1
Machine ( Engine,
Transmission)
6 months or 250 operational hours whichever is earlier from
Date of Sale to First Purchaser
2
Proprietary parts, Like:
Carburetor, Spark plug, Tyre,
etc.
Warranties for Proprietary parts are subject to respective
manufactures as per their warranty policy and guidelines.
3
Accessories / Implements
Will not be covered
1.2 Warranty Policy Guide Lines
1. The warranty period shall start from the date of purchase of product and applicable to the
first purchaser on receipt of the warranty Registration Card.
2. The warranty only covers the manufacturing defect or defective part within the specified
warranty timeframe only.
3. The warranty will cease if Service maintenance is not carried out as per periodical
maintenance schedule.
4. Warranty voids if KOEL genuine parts or approved blades are not used on machine during
periodical maintenance.
5. The warranty will not cover for normal wear & tear of parts such as clutch plate, rubber parts,
plastic parts, electrical parts.
6. Under warranty period, only repair or replacement of defective parts will be considered,
replacement of the machine is not warranted.
7. Warranty is not transferable to the second and subsequent owners.
8. The warranty ceases if the machine is serviced or repaired by unauthorized persons or at any
Local workshop.
9. The warranty will not cover for any accidental damage, fire, collision, improper usage,
tampering, customer abuse and external modifications/fabrications done by the customer.
KOEL reserves the right to refuse warranty if the product was found not to be carried periodical
maintenance & installed as per our installation instructions.

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1.3 WARRANTY REGISTRATION CARD / Sales Intimation Card
MINT 5P Details
Model
Invoice No.
Invoice Date
Engine No.
Frame No.
Warranty Start Date
Warranty End Date
Use of MINT
1) Forest Professionals 2) Orchard 3) Vegetable Crops
4) Hill Area 5) House Garden
Customer Details
Name
Village
PIN
District
City
State
Country
Mobile / mail ID
Date of Birth
Customer Signature
(I acknowledge that I have read, understood and I accept the
warranty policy and terms.)
Dealer's Seal & Signature
Dealer has to maintain the photo copy of the WRC (Company Copy)
2. Technical Specifications
Power Weeder Specifications
Product
MIN T 5 P
Engine
Model
CCP196
Bore X Stroke
68mm x 54mm
Displacement
196cc
Compression Ratio
8.5:1
Type
Single Cylinder, 4 Stroke, Air cooled, Petrol engine
Power
5 HP
Rated rpm
3600 rpm
High Idle rpm
3800 rpm
Max Torque(rpm)
12.4Nm @ 2500 rpm
Type of Starting
Recoil Type Manual
Lubrication System
Splash Lubrication
Ignition System
Spark Ignition
P.T.O. Shaft Rotation
Anti-Clockwise
Air Cleaner
Oil bath type
Fuel Tank Capacity
3.5 liters
Fuel Consumption
< 395 g/kWh

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Transmission
No. of Speeds
3 (2 forward + 1 reverse)
Working speed
0.38 –1.08 kmph
Clutch
Frictional multi disc
Rotary Tiller
Rotation
120 rpm(Fast) & 70 rpm(Slow)
Blades (nos.)
32
Tilling Width
1050 mm.
Tilling depth
≥100 mm
Tyre size
4.00 –8, 2 Ply
Dimension L * W * H (mm)
1450 X 1000 X 1050
Weight
65 kgs
3. Safety Precautions Do’s and Don’ts
3.1 Safety Precautions of MINT 5 P
1. Read and follow the owner’s manual and safety instructions carefully before operating.
2. Don’t allow children to use the machine.
3. In general all moving parts particular shafts & blades shall be treated as dangerous
3.2 DOs
Training
1. Read, Understand and follow all instructions on the machine and in the manual before
attempting to operate. Keep this manual in a safe place for future and regular
reference and for ordering replacement for parts.
2. Be familiar with all controls and their proper operations, know how to stop the
machine and disengage them quickly.
A. Check the General Condition of the Engine
Look around and underneath the engine for signs of oil or gasoline leaks. Remove any
excessive dirt or debris, especially around the muffler and recoil starter. Look for signs of
damage. Check that all shields and covers are in place, and all nuts, bolts, and screws are
tightened.
B. Check the Engine
Check the engine oil level. Running the engine with a low oil level can cause engine damage.
The Low Oil Alert System will automatically stop the engine before the oil level falls below
safe limits. However, to avoid the inconvenience of an unexpected shutdown, always check
the engine oil level before startup.
Check the air filter. A dirty air filter will restrict the flow of air to the carburetor, thereby
reducing engine performance. Check the fuel level. Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.

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C. General - Operator should:
a) Be in good health, sound mind and be not under the influence of any sort of
intoxicants;
b) Be adequately trained on MINT 5 P and when required;
c) Obtain and read the operator’s manual before using the MINT 5 P for the first time;
and when required.
d) Wear suitable non slip footwear, suitable hearing protection and comfortable clothing.
D. Before Starting MINT 5 P - Operator should:
a) Inspect the machine and make certain that it is properly adjusted and in good working
condition;
b) Keep all controls in neutral before starting.
c) Check the oil level of engine and fuel level in tank.
d) Check the transmission oil level
e) Clear the work area of objects that might jam or wrap around the tines such as glass,
large sticks, stones, metal objects, wire, rope, and string-like materials.
E. Maintenance & Storage - Operator should:
a) Only use genuine spare parts/accessories approved by MINT 5 P.
b) Keep machine, attachment and accessories in safe working order.
c) Apply Grease/Oil to all link, pins and rivets.
d) Check for tightness of all fasteners.
g) Wash and clean the machine periodically.
i) Keep Machine in level platform.
j) Store the machine in a well-ventilated place, protected from dampness and the weather.
k) Always store gasoline in an approved container. If fuel spills, make sure the area is dry
before starting the engine.
l) Provide adequate ventilation for stationary equipment applications; keep the engine at
least 1 meter away from building walls and other equipment during operation.
3.3 Don’ts
1. Do not put hands or feet near or under rotating parts.
2. Don’t operate the MINT 5 P without any Demonstration training.
3. Do not operate if you found any leakage of Fuel or lubricants.
4. Never place your hands, feet, or any part of your body near or under any moving part
while the MINT 5 P engine is running.
5. Do not touch the muffler and engine when the machine is in use.
6. Do not use this machine around large roots and surface rocks.
7. Do not use this machine around underground pipes and wiring.
8. Do not use machine when fuel leakage is observed near FIP, Injector and Fuel lines.

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9. Do not operate the machine without good visibility.
10.Do not tamper with any safety devices or fittings.
11.Do not use unapproved attachments.
12.Don’t use non recommended blades.
13.Disengage clutch before shifting gear.
14.Ensure gears are aligned properly during shifting and if not release clutch to align the
gear.
15. Do not wear open-toed sandals or go barefoot when operating the machines.
16. Do not wear loose fitting, scarf, ties or jewels which might caught in the machine while
operating.
17. Do not operate the MINT 5 P on terrain.
18. Do not store the fuel in Closed (Unventilated atmosphere) and in area where source of
flames or sharks are there. Don’t smoke while fueling.
19. Don’t place flammable objects close to the engine.
20. Don’t fuel a running or hot engine. Don’t loosen the fuel cap while engine is running.
21. Don’t smoke near gasoline, and keep other flames and sparks away.
22. Don’t make any adjustment when the engine is in use.
23. Handle LH/RH and other levers to be used only for controlling the machine.
24. Do not inhale exhaust gas.
35. Never run the engine in a closed garage or confined area.
3.4 Recognize Decals Information’s
An important safety incorporated into MINT 5 P is the warning and information decals
found in various parts of the machine.
4. Control & Equipment

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ACCELERATOR
CLUTCH LEVER
FORWARD LEVER
REVERSE LEVER
HANDLEBAR HEIGHT ADJUSTER
RESISTANCE BAR
TRANSMISSION OIL FILLER CAP
PROTECTING FENDER
TOOL BOX
FRONT STAND

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5. Operating Instruction
5.1 Engine Controls
Fuel Valve Lever
The fuel valve opens and closes the passage
between the fuel tank and the carburettor. The
fuel valve lever must in the ON position for the
engine to run. When the engine is not in use,
leave the fuel valve lever
in the OFF position to prevent carburettor
flooding and to reduce them possibility of the
fuel leakage.
Throttle Lever
The throttle lever controls engine THROTTLE
LEVER speed. Moving the throttle lever in the
directions shown makes the engine run faster
or slower
Engine Switch
The engine switch enables and disables the
ignition system. The engine switch must be in
the ON position for the engine to run. Turning
the engine switch to the OFF position stops the
engine.
Choke Lever
The choke lever opens and closes the choke
valve in the carburettor. The CLOSE position
enriches the fuel mixture for starting a cold
engine. The OPEN position provides the correct
fuel mixture for operation after starting, and
for restarting a warm engine.
Recoil Starter Grip
Pulling the starter grip operates the recoil
starter to crank the engine.

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5.2 Starting The Engine
1. Move the fuel valve lever to the ON position.
2. To start a cold engine, move the choke lever
to the CLOSE position. To restart a warm
engine, leave the choke lever in the OPEN
position.
3. Move the throttle lever away from the SLOW
position, about 1/3 of the way toward the
FAST position.
4. Turn the engine switch to the ON position.
5. Operate the starter by pulling the starter
grip lightly until you feel resistance, then
pull briskly. Return the starter grip gently.
6. If the choke lever has been moved to the
CLOSE position to start the engine, gradually
move it to the OPEN position as the engine
warms up.