CS-Lab simDrive Series User manual

simDrive™ Servo Drive and CSM Servo Motor
AC 220V
Quickstart - Connection Guide v.400W

CONTENT
General ..............................................................................................................3
Encoder cable....................................................................................................7
Control signals cable.........................................................................................9
Power cable .....................................................................................................11
Motor power phases wires ............................................................................................................... 11
PE protective conductor .................................................................................................................. 12
2

General
In CS-Lab's offer you can find simDrive™ AC servo drives 400W and 750W and compatible CSM AC motors.
This guide will help you to connect encoder and power cables (included) to run this set.
Sets available in CS-Lab's offer:
The Servo Drive & Motor 400W Set1: SimDrive™AC Servo 400W::325V + CSM Servo Motor AC 220V::400W
is a fully compatible set that includes:
- simDrive™AC Servo 400W 325V **M4-H040K Model
- CSM60-013M30 400W Servo Motor (with a 2500 imp/rev encoder and Hall sensors)
- power cable (5m)
- encoder cable (5m)
The Servo Drive & Motor 750W Set2: simDrive™AC Servo 750W::325V + CSM Servo Motor AC 220V::750W
is a fully compatible set that includes:
- simDrive™AC Servo 7500W 325V **M4-H075K Model
-CSM80-024M30 750W Servo Motor (with a 2500 imp/rev encoder and Hall sensors)
- power cable (5m)
- encoder cable (5m)
Power Module 325VDC/ 2000VA - Power Supply for a simDrive Servo Drive
The Power Module 325VDC/ 2000VA applies to:
simDrive™AC Servo 400W 325V **M4-H040K Model (the power module is sufficient for up to 6 of these drives)
simDrive™AC Servo 750W 325V **M4-H075K Model (the power module is sufficient for up to 4 of these drives)
The following Quickstart guide applies to simDrive servo drives 400W and CSM motors 400W.
1Servo drives, motors and cables also available separately.
2Servo drives, motors and cables also available separately.
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*** We have released a new version of simDrive 400W (v2). It differs from the previous version. The new version
has one DB37 socket divided into two smaller sockets.
- DB25 socket for control signal (Step/Dir, Servo Alarm, Servo Reset and Servo On)
- DB15 socket for encoder signals and Hall sensors.
4

New arrangementt of signals in DB25 socket
5

New arrangement of signals in DB15 socket
The rest of the guide explains how to make connections of encoder and power cables.
6

Encoder cable
The encoder cable (incl.) doesn’t require any modifications as it was equipped with a DB15 plug compatible with
DB15 (CN2) socket of simDrive.
If you need to rearrange the original cable (extension or repair) here you will find a scheme of wires in the DB15
plug.
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Pay attention to pin 15 of the DB15 plug of encoder cable - it was described as „GND SHIELD” - it is special GND
to which you should connect encoder cable shield.
If a machine is equipped with a panel with connectors or you have to build extension of encoder cable, you
should lead shield of the cable through the pin and not through the metal housing.
If the shield is soldered to the metal housing of DB15 and it touches metal housing of a machine there will be
noises on encoder signal.
8

Control signals cable
To connect control signals wires (Step/Dir, Servo Alarm, Servo Reset, Servo On and CAN bus) you can use male
DB25 plug (incl.).
Recommended connection in accordance to factory configuration of simDrives:
9

For easier and faster installation of a simDrive 400W V2 servo drive you can use a DB25 connector (pin numbers
of the green terminals are consistent with pin numbers of the DB25 socket).
The connector is available in CS-Lab's online store ("Drives & Motors").
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Power cable
Motor power phases wires
The power cable (incl.) doesn’t require any modifications as it was equipped with a proper plug compatible with
simDrive.
Attention :
If you use cables longer than 5 meters you should use shielded wire for servo motors powering. Shield of the
cable should be connected to PE only from a simDrive side.
It is recommended to use separate PE wire with 1,5m2thickness.
11

PE protective conductor
It is very important to connect PE wire of a power cable correctly. Look at the picture below to see how to route
the PE wires for main control components of a machine. Pay attention to PE protective conductor wire of a
simDrive which can be connected to 325 VDC Power supply - Power Module 325VDC/ 2000VA (by CS-Lab) or to
main PE connector. Any other way of PE connection may lead to noises and incorrect simDrive and other
components operation.
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