CSE Universe Unidrive M600 User manual

Control User Guide
Unidrive M600
Universal Variable Speed AC drive for
induction and permanent magnet
motors
Part Number: 0478-0337-01
Issue: 1

Original Instructions
For the purposes of compliance with the EU Machinery Directive 2006/42/EC:
General information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or
adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous
development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or
the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.
Drive firmware version
This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine, all drive
firmware versions should be verified to confirm the same functionality as drives of the same model already present. This may also
apply to drives returned from an Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact
the supplier of the product.
The firmware version of the drive can be checked by looking at Pr 00.050 {11.029}.
Environmental statement
Emerson Industrial Automation is committed to minimising the environmental impacts of its manufacturing operations and of its
products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the
International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is
available on request, or can be found at
http://www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/Pages/environment.aspx
The electronic variable-speed drives manufactured by Emerson Industrial Automation have the potential to save energy and (through
increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical
applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be
recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component
parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured
with conventional fasteners. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come
in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled.
Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Emerson Industrial
Automations' packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify
opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier
of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European
Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for
compulsory authorisation.
For current information on how this requirement applies in relation to specific Emerson Industrial Automations' products, please
approach your usual contact in the first instance. Emerson Industrial Automations' position statement can be viewed at:
www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/reachregulation/Pages/reachregulation.aspx
Copyright © March 2016 Emerson Industrial Automation.
The information contained in this guide is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed
as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice.
Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company
Reg. No. 01236886.
Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800
512 €, RCS Angoulême 338 567 258.
Issue Number: 1
Drive Firmware: 01.13.01.00 onwards
For patent and intellectual property related information please go to: www.ctpatents.info.

How to use this guide
This guide is intended to be used in conjunction with the appropriate Power Installation Guide. The Power Installation
Guide gives information necessary to physically install the drive. This guide gives information on drive configuration,
operation and optimization.
There are specific safety warnings throughout this guide, located in the relevant sections. In addition, Chapter 1 Safety
information contains general safety information. It is essential that the warnings are observed and the information
considered when working with or designing a system using the drive.
This map of the user guide helps to find the right sections for the task you wish to complete, but for specific information,
refer to :
NOTE
Quick Start /
bench testing
Quick Start /
bench testing Familiarisation System designSystem design
Programming
and
commissioning
Programming
and
commissioning
Troubleshooting
1 Safety information
2 Product information
3 Mechanical installation
4 Electrical installation
5 Getting started
6 Basic parameters
7 Running the motor
8 Optimization
9 NV media card operation
11 Advanced parameters
12 Diagnostics
13 UL listing information
10 Onboard PLC

4Unidrive M600 Control User Guide
Issue Number: 1
Contents
1 Safety information .................................9
1.1 Warnings, Cautions and Notes .............................9
1.2 Electrical safety - general warning ........................9
1.3 System design and safety of personnel ................9
1.4 Environmental limits ..............................................9
1.5 Access ...................................................................9
1.6 Fire protection .......................................................9
1.7 Compliance with regulations .................................9
1.8 Motor .....................................................................9
1.9 Mechanical brake control ......................................9
1.10 Adjusting parameters ............................................9
1.11 Electrical installation ............................................10
1.12 Hazard .................................................................10
2 Product information ............................11
2.1 Introduction .........................................................11
2.2 Model number .....................................................11
2.3 Ratings ................................................................12
2.4 Operating modes .................................................13
2.5 Nameplate description ........................................14
2.6 Options ................................................................15
2.7 Drive features ......................................................17
3 Mechanical installation .......................18
3.1 Installing / removing option modules and
keypads ...............................................................18
4 Electrical installation ...........................21
4.1 24 Vdc supply ......................................................21
4.2 Communication connections ...............................22
4.3 Control connections ............................................23
4.4 Safe Torque Off (STO) ........................................28
5 Getting started .....................................30
5.1 Understanding the display ...................................30
5.2 Keypad operation ................................................30
5.3 Menu structure ....................................................32
5.4 Menu 0 ................................................................33
5.5 Advanced menus ................................................33
5.6 Changing the operating mode .............................35
5.7 Saving parameters ..............................................35
5.8 Restoring parameter defaults ..............................36
5.9 Parameter access level and security ..................36
5.10 Displaying parameters with non-default
values only ..........................................................37
5.11 Displaying destination parameters only ..............37
5.12 Communications .................................................37
6 Basic parameters .................................38
6.1 Menu 0: Basic parameters ..................................39
6.2 Parameter descriptions .......................................44
6.3 Full descriptions ..................................................46
6 Running the motor .............................. 59
6.1 Quick start connections ...................................... 59
6.2 Changing the operating mode ............................ 59
6.3 Quick start commissioning / start-up .................. 64
6.4 Quick start commissioning / start-up using
Unidrive M Connect (V02.00.00.00 onwards) .... 72
6.5 Diagnostics ......................................................... 76
7 Optimization ........................................ 77
7.1 Motor map parameters ....................................... 77
7.2 Maximum motor rated current ............................ 89
7.3 Current limits ...................................................... 89
7.4 Motor thermal protection .................................... 89
7.5 Switching frequency ........................................... 90
7.6 High speed operation ......................................... 90
7.7 CT Modbus RTU specification ........................... 92
8 NV Media Card Operation .................. 99
8.1 Introduction ........................................................ 99
8.2 NV Media Card support ...................................... 99
8.3 Transferring data .............................................. 100
8.4 Data block header information ......................... 101
8.5 NV Media Card parameters ............................. 102
8.6 NV Media Card trips ......................................... 103
9 Onboard PLC ..................................... 104
9.1 Onboard PLC and Machine Control Studio ...... 104
9.2 Benefits ............................................................ 104
9.3 Features ........................................................... 104
9.4 Onboard PLC parameters ................................ 105
9.5 Onboard PLC trips ........................................... 105

Unidrive M600 Control User Guide 5
Issue Number: 1
10 Advanced parameters .......................106
10.1 Parameter ranges and Variable minimum/
maximums: ........................................................109
10.2 Menu 1: Frequency / speed reference ..............120
10.3 Menu 2: Ramps .................................................124
10.4 Menu 3: Speed feedback and speed control ....127
10.5 Menu 4: Torque and current control ..................131
10.6 Menu 5: Motor control .......................................135
10.7 Menu 6: Sequencer and clock ..........................140
10.8 Menu 7: Analog I/O ...........................................144
10.9 Menu 8: Digital I/O ............................................148
10.10 Menu 9: Programmable logic, motorized
pot, binary sum and timers ................................152
10.11 Menu 10: Status and trips .................................158
10.12 Menu 11: General drive set-up .........................160
10.13 Menu 12: Threshold detectors, variable
selectors and brake control function .................162
10.14 Menu 13: Standard motion controller ................170
10.15 Menu 14: User PID controller ............................174
10.16 Menus 15, 16 and 17: Option module set-up ....177
10.17 Menu 18: Application menu 1 ...........................178
10.18 Menu 19: Application menu 2 ...........................178
10.19 Menu 20: Application menu 3 ...........................178
10.20 Menu 21: Second motor parameters ................179
10.21 Menu 22: Additional Menu 0 set-up ..................181
11 Diagnostics ........................................183
11.1 Status modes (Keypad and LED status) ...........183
11.2 Trip indications ..................................................183
11.3 Identifying a trip / trip source .............................184
11.4 Trips, Sub-trip numbers ....................................185
11.5 Internal / Hardware trips ....................................211
11.6 Alarm indications ...............................................211
11.7 Status indications ..............................................211
11.8 Programming error indications ..........................212
11.9 Displaying the trip history ..................................212
11.10 Behavior of the drive when tripped ...................212
12 UL Information ...................................213
12.1 UL file reference ................................................213
12.2 Option modules, kits and accessories ..............213
12.3 Enclosure ratings ..............................................213
12.4 Mounting ...........................................................213
12.5 Environment ......................................................213
12.6 Electrical Installation .........................................213
12.7 Motor overload protection and thermal
memory retention ..............................................214
12.8 Electrical supply ................................................214
12.9 External Class 2 supply ....................................214
12.10 Requirement for Transient Surge Suppression .214
12.11 Group Installation and Modular Drive Systems .214
12.12 cUL requirements for 575 V frame size 7 and 8 214

6Unidrive M600 Control User Guide
Issue Number: 1
EU Declaration of Conformity
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union
harmonization legislation. The declaration applies to the variable speed drive products shown below:
The model number may be followed by additional characters that do not affect the ratings.
The variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonized
standards:
EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power ≥1 kW.
These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the
Electromagnetic Compatibility Directive (2014/30/EU).
G Williams
Vice President, Technology
Date: 15th February 2016
These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other
equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and
configuring drives correctly, including using the specified input filters.
The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product
Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product
or system complies with all the relevant laws in the country where it is to be used.
Control Techniques Ltd
The Gro
Newtown
Powys
UK
SY16 3BE
Moteurs Leroy-Somer
Usine des Agriers
Boulevard Marcellin Leroy
CS10015
16915 Angoulême Cedex 9
France
Model number Interpretation Nomenclature aaaa - bbc ddddde
aaaa Basic series M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70,
HS71, HS72, M000, RECT
bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11
c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V
ddddd Current rating Example 01000 = 100 A
e Drive format A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke),
N = 18P Rectifier + Inverter, T = 12P Rectifier + Inverter
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments
EN 61000-6-4: 2007+ A1:2011 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial
environments
EN 61000-3-2:2014 Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current
≤16 A per phase)
EN 61000-3-3:2013
Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in
public, low voltage supply systems, for equipment with rated current ≤16 A per phase and not subject to
conditional connection

Unidrive M600 Control User Guide 7
Issue Number: 1
EU Declaration of Conformity (including 2006 Machinery Directive)
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union
harmonization legislation. The declaration applies to the variable speed drive products shown below:
The model number may be followed by additional characters that do not affect the ratings.
This declaration relates to these products when used as a safety component of a machine. Only the Safe Torque Off function may be used
for a safety function of a machine. None of the other functions of the drive may be used to carry out a safety function.
These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the Electromagnetic Compatibility Directive (2014/30/EU).
EC type examination has been carried out by the following notified body:
TUV Rheinland Industrie Service GmbH
Am Grauen Stein
D-51105 Köln
Germany
Notified body identification number: 0035
The harmonized standards used are shown below:
EC type-examination certificate numbers:
01/205/5270.01/14 dated 2014-11-11
01/205/5387.01/15 dated 2015-01-29
01/205/5383.02/15 dated 2015-04-21
Person authorised to complete the technical file:
P Knight
Conformity Engineer
Newtown, Powys, UK
Control Techniques Ltd
The Gro
Newtown
Powys
UK
SY16 3BE
Moteurs Leroy-Somer
Usine des Agriers
Boulevard Marcellin Leroy
CS10015
16915 Angoulême Cedex 9
France
Model No. Interpretation Nomenclature aaaa - bbc ddddde
aaaa Basic series M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT
bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11
c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V
ddddd Current rating Example 01000 = 100 A
e Drive format A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), N = 18P
Rectifier + Inverter, T = 12P Rectifier + Inverter
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy
EN 61800-5-2:2007 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements - Functional
EN ISO 13849-1:2008 Safety of Machinery, Safety-related parts of control systems, General principles for design
EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods
EN 62061:2005 Safety of machinery, Functional safety of safety related electrical, electronic and programmable electronic control
systems

8Unidrive M600 Control User Guide
Issue Number: 1
G. Williams
Vice President, Technology
Date: 15th February 2016
Place: Newtown, Powys, UK
IMPORTANT NOTICE
These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other
equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and
configuring drives correctly, including using the specified input filters.
The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product
Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product
or system complies with all the relevant laws in the country where it is to be used.

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
Unidrive M600 Control User Guide 9
Issue Number: 1
1 Safety information
1.1 Warnings, Cautions and Notes
A Note contains information which helps to ensure correct operation of
the product.
1.2 Electrical safety - general warning
The voltages used in the drive can cause severe electrical shock and/or
burns, and could be lethal. Extreme care is necessary at all times when
working with or adjacent to the drive.
Specific warnings are given at the relevant places in this Control User
Guide.
1.3 System design and safety of
personnel
The drive is intended as a component for professional incorporation into
complete equipment or a system. If installed incorrectly, the drive may
present a safety hazard.
The drive uses high voltages and currents, carries a high level of stored
electrical energy, and is used to control equipment which can cause
injury.
Close attention is required to the electrical installation and the system
design to avoid hazards either in normal operation or in the event of
equipment malfunction. System design, installation, commissioning/
start-up and maintenance must be carried out by personnel who have
the necessary training and experience. They must read this safety
information and this Control User Guide carefully.
The STOP and Safe Torque Off functions of the drive do not isolate
dangerous voltages from the output of the drive or from any external
option unit. The supply must be disconnected by an approved electrical
isolation device before gaining access to the electrical connections.
With the sole exception of the Safe Torque Off function, none of the
drive functions must be used to ensure safety of personnel, i.e.
they must not be used for safety-related functions.
Careful consideration must be given to the functions of the drive which
might result in a hazard, either through their intended behavior or
through incorrect operation due to a fault. In any application where a
malfunction of the drive or its control system could lead to or allow
damage, loss or injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk - for example, an
over-speed protection device in case of failure of the speed control, or a
fail-safe mechanical brake in case of loss of motor braking.
The Safe Torque Off function may be used in a safety-related
application. The system designer is responsible for ensuring that the
complete system is safe and designed correctly according to the
relevant safety standards.
1.4 Environmental limits
Instructions in the Power Installation Guide regarding transport, storage,
installation and use of the drive must be complied with, including the
specified environmental limits. Drives must not be subjected to
excessive physical force.
1.5 Access
Drive access must be restricted to authorized personnel only. Safety
regulations which apply at the place of use must be complied with.
1.6 Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire
enclosure must be provided. For further information, refer to the relevant
Power Installation Guide.
1.7 Compliance with regulations
The installer is responsible for complying with all relevant regulations,
such as national wiring regulations, accident prevention regulations and
electromagnetic compatibility (EMC) regulations. Particular attention
must be given to the cross-sectional areas of conductors, the selection
of fuses or other protection, and protective ground (earth) connections.
The Power Installation Guide contains instruction for achieving
compliance with specific EMC standards.
Within the European Union, all machinery in which this product is used
must comply with the following directives:
Safety of Machinery 2006/42/EC.
Electromagnetic Compatibility (EMC) Directive 2014/30/EU.
1.8 Motor
Ensure the motor is installed in accordance with the manufacturer’s
recommendations. Ensure the motor shaft is not exposed.
Standard squirrel cage induction motors are designed for single speed
operation. If it is intended to use the capability of the drive to run a motor
at speeds above its designed maximum, it is strongly recommended that
the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan
becomes less effective. The motor should be installed with a protection
thermistor. If necessary, an electric forced vent fan should be used.
The values of the motor parameters set in the drive affect the protection
of the motor. The default values in the drive should not be relied upon.
It is essential that the correct value is entered in Pr 00.046 motor rated
current. This affects the thermal protection of the motor.
1.9 Mechanical brake control
The brake control functions are provided to allow well co-ordinated
operation of an external brake with the drive. While both hardware and
software are designed to high standards of quality and robustness, they
are not intended for use as safety functions, i.e. where a fault or failure
would result in a risk of injury. In any application where the incorrect
operation of the brake release mechanism could result in injury,
independent protection devices of proven integrity must also be
incorporated.
1.10 Adjusting parameters
Some parameters have a profound effect on the operation of the drive.
They must not be altered without careful consideration of the impact on
the controlled system. Measures must be taken to prevent unwanted
changes due to error or tampering.
A Warning contains information which is essential for
avoiding a safety hazard.
A Caution contains information which is necessary for
avoiding a risk of damage to the product or other equipment.
WARNING
CAUTION
NOTE

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
10 Unidrive M600 Control User Guide
Issue Number: 1
1.11 Electrical installation
1.11.1 Electric shock risk
The voltages present in the following locations can cause severe electric
shock and may be lethal:
AC supply cables and connections
Output cables and connections
Many internal parts of the drive, and external option units
Unless otherwise indicated, control terminals are single insulated and
must not be touched.
1.11.2 Stored charge
The drive contains capacitors that remain charged to a potentially lethal
voltage after the AC supply has been disconnected. If the drive has been
energized, the AC supply must be isolated at least ten minutes before
work may continue.
1.12 Hazard
1.12.1 Falling hazard
The drive presents a falling or toppling hazard. This can still cause injury
to personnel and therefore should be handled with care.

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
Unidrive M600 Control User Guide 11
Issue Number: 1
2 Product information
2.1 Introduction
Universal AC and servo drive
Unidrive M600 delivers maximum machine performance with sensorless induction and sensorless permanent magnet motor control, for dynamic and
efficient machine operation. An optional encoder port can be used for precise closed loop velocity applications and digital lock / frequency following.
Features
• Universal high performance drive for induction and sensorless permanent magnet motors.
• Onboard IEC 61131-3 programmable automation
• NV Media Card for parameter copying and data storage
• EIA 485 serial communications interface
• Single channel Safe Torque Off (STO) input
Optional features
• Select up to three option modules
2.2 Model number
The way in which the model numbers for the Unidrive M600 range are formed is illustrated below:
Figure 2-1 Model number
* Only shown on Frame 9 to 11 identification label.
For simplicity, a Frame 9 drive with no internal choke (i.e. model 09xxxxxxE) is referred to as a Frame 9E and a Frame 9 drive with an internal choke
(i.e. model 09xxxxxxA) is referred to as a Frame 9A. Any reference to Frame 9 is applicable to both sizes 9E and 9A.
Identification Label
Electrical Specifications
Derivative
Unidrive M600
Product Line
Frame Size:
Voltage Rating:
Current Rating:
HeavyDuty current rating x10
Power Format:
Reserved
0
Optional Build
Customer Code
01 A B 1 00
Customer Code:
00 = 50 Hz
01 = 60 Hz
Reserved:
Conformal Coating:
0=Standard
IP/NEMA Rating:
1=IP20 /NEMA 1
BrakeTransistor:
B=Brake
Cooling:
A=Air
Documentation
1
Documentation:
0 - Supplied separately
1 - English
2 - French
3 - Italian
4 - German
5 - Spanish
2 - 200 V (200 - 240
- 400 V (380 - 480
- 575 V (500 - 575
- 690 V (500 - 690
±10 %)
4±
±
±
10 %)
5 10 %)
6 10 %)
Power
Format
M600 -03 4 00078 A
Configuration*
1
A - AC in AC out (with internal choke)
D - DC in AC out (Inverter)
C - AC in DC out (Rectifier)
E - AC in AC out (without internal choke)
Configuration:
1 - Standard
U - NoControl
M - Master
F- Follower
T- AC in AC out (12P rectifier plus inverter)
N = Nobrake
NOTE

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
12 Unidrive M600 Control User Guide
Issue Number: 1
2.3 Ratings
.
The drive is dual rated.
The setting of the motor rated current determines which rating applies -
Heavy Duty or Normal Duty.
The two ratings are compatible with motors designed to IEC60034.
The graph aside illustrates the difference between Normal Duty and
Heavy Duty with respect to continuous current rating and short term
overload limits.
Normal Duty Heavy Duty (default)
For applications which use Self ventilated (TENV/TEFC) induction
motors and require a low overload capability, and full torque at low
speeds is not required (e.g. fans, pumps).
Self ventilated (TENV/TEFC) induction motors require increased
protection against overload due to the reduced cooling effect of the fan
at low speed. To provide the correct level of protection the I2t software
operates at a level which is speed dependent. This is illustrated in the
graph below.
The speed at which the low speed protection takes effect can be
changed by the setting of Low Speed Thermal Protection Mode
(04.025). The protection starts when the motor speed is below 15 % of
base speed when Pr 04.025 = 0 (default) and below 50 % when
Pr 04.025 = 1.
For constant torque applications or applications which require a high
overload capability, or full torque is required at low speeds (e.g. winders,
hoists).
The thermal protection is set to protect force ventilated induction motors
and permanent magnet servo motors by default.
N
If the application uses a self ventilated (TENV/TEFC) induction motor
and increased thermal protection is required for speeds below 50 %
base speed, then this can be enabled by setting Low Speed Thermal
Protection Mode (04.025) = 1.
Operation of motor I2t protection
Motor I2t protection is fixed as shown below and is compatible with:
• Self ventilated (TENV/TEFC) induction motors
Motor I2t protection defaults to be compatible with:
• Forced ventilation induction motors
• Permanent magnet servo motors
Available output
current
Overload limit -
Heavy Duty
Maximum
continuous
current (above
50% base
speed) -
Normal Duty
Maximum
continuous
current -
Heavy Duty
Motor rated
current set
in the drive
Heavy Duty
- with high
overload capability
Normal Duty
Overload limit -
Normal Duty
NOTE
NOTE
Motor total
current (Pr 04.001)
as a percentage
of motor rated
current
Motor speed as a
percentage of base speed
100%
Max. permissible
continuous
current
100%
I t protection operates in this region
2
70%
50%15%
Pr = 0
Pr = 1
04.025
04.025
Motor total
current (Pr 04.001)
as a percentage
of motor rated
current
Motor speed as a
percentage of base speed
100%
Max. permissible
continuous
current
100%
I t protection operates in this region
2
70%
50%
Pr = 0
Pr = 1
04.025
04.025

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
Unidrive M600 Control User Guide 13
Issue Number: 1
2.4 Operating modes
The drive is designed to operate in any of the following modes:
Open loop mode
Open loop vector mode
Fixed V/F mode (V/Hz)
Quadratic V/F mode (V/Hz)
RFC - A
With position feedback sensor (requires optional SI-Encoder module)
Without position feedback sensor (Sensorless)
RFC - S
Without position feedback sensor (Sensorless)
Regen mode
2.4.1 Open loop mode
The drive applies power to the motor at frequencies varied by the user. The motor speed is a result of the output frequency of the drive and slip due
to the mechanical load. The drive can improve the speed control of the motor by applying slip compensation. The performance at low speed depends
on whether V/F mode or open loop vector mode is selected.
Open loop vector mode
The voltage applied to the motor is directly proportional to the frequency except at low speed where the drive uses motor parameters to apply the
correct voltage to keep the flux constant under varying load conditions.
Typically 100 % torque is available down to 1 Hz for a 50 Hz motor.
Fixed V/F mode
The voltage applied to the motor is directly proportional to the frequency except at low speed where a voltage boost is provided which is set by the
user. This mode can be used for multi-motor applications.
Typically 100 % torque is available down to 4 Hz for a 50 Hz motor.
Quadratic V/F mode
The voltage applied to the motor is directly proportional to the square of the frequency except at low speed where a voltage boost is provided which is
set by the user. This mode can be used for running fan or pump applications with quadratic load characteristics or for multi-motor applications. This
mode is not suitable for applications requiring a high starting torque.
2.4.2 RFC-A mode
Rotor Flux Control for Asynchronous (induction) motors (RFC-A) encompasses closed loop vector control with and without a position feedback
device.
With position feedback (requires optional SI-Encoder module)
For use with induction motors with a feedback device installed. The drive directly controls the speed of the motor using the feedback device to ensure
the rotor speed is exactly as demanded. Motor flux is accurately controlled at all times to provide full torque all the way down to zero speed.
Without position feedback (Sensorless)
Sensorless mode provides closed loop control without the need for position feedback by using current, voltages and key operating motor parameters
to estimate the motor speed. It can eliminate instability traditionally associated with open loop control such as operating large motors with light loads
at low frequencies.
2.4.3 RFC- S
Rotor Flux Control for Synchronous (permanent magnet brushless) motors (RFC-S) provides closed loop control without a position feedback device.
Without position feedback
For use with permanent magnet brushless motors without a feedback device installed.
Flux control is not required because the motor is self excited by the permanent magnets which form part of the rotor.
Full torque is available all the way down to zero speed, with salient motors.
2.4.4 Regen mode
For use as a regenerative front end for four quadrant operation.
Regen operation allows bi-directional power flow to and from the AC supply. This provides far greater efficiency levels in applications which would
otherwise dissipate large amounts of energy in the form of heat in a braking resistor.
The harmonic content of the input current is negligible due to the sinusoidal nature of the waveform when compared to a conventional bridge rectifier
or SCR/thyristor front end.

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
14 Unidrive M600 Control User Guide
Issue Number: 1
2.5 Nameplate description
Figure 2-2 Typical drive rating labels
* This label is only applicable to Size 7 and above.
Refer to Figure 2-1 Model number on page 11 for further information relating to the labels.
Date code format
The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within
the year) in which the drive was built.The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc).
Example:
A date code of W28 would correspond to week 28 of year 2013.
Refer to
User Guide
Model
Frame
size
Voltage
HeavyDuty
current rating
Driveformat
M600-032 00050 A
Approvals
Input voltage
Output
voltage
HeavyDuty /
Normal Duty
power rating
Customer and
date code
Serial
number
Input
frequency
No.ofphases &
Typical input current for
Normal Duty rating
HeavyDuty /
Normal Duty rating
output current
M600-074-00660-A30/37kW STDV02
I/P 380-480V 50-60Hz 3ph74A
O/P 0-480V 3ph66/79A
Designed in UK
Made in U.K.
Serial No: 3000005001
No. of Input phase &
Input current
No. of Output phase
&
Output current
HeavyDuty/
Normal Duty Rating
ModelInput
frequency
HeavyDuty /
Normal Duty
power rating
Customer and
date code
Approvals
Serial number
Input
voltage
Output
voltage
Large label*
Key to approvals
CE approval Europe
RCM - Regulatory
Compliance Mark Australia
UL / cUL approval USA &
Canada
RoHS compliant Europe
Eurasian conformity Eurasia
Functional safety USA &
Canada
R
NOTE

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
Unidrive M600 Control User Guide 15
Issue Number: 1
2.6 Options
Figure 2-3 Options available with the drive
1. Keypad
2. Option module slot 1
3. Option module slot 2
4. Option module slot 3
5. CT USB Comms cable
6. Internal braking resistor
7. NV media card (* For further information refer to chapter 8 NV Media Card Operation on page 99).
8. KI-485 comms adaptor
8
Be aware of possible live terminals when inserting or removing the NV media card.
WARNING

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
16 Unidrive M600 Control User Guide
Issue Number: 1
All standard option modules are color-coded in order to make identification easy. All modules have an identification label on top of the module.
Standard option modules can be installed to any of the available option slots on the drive. The following tables shows the color-code key and gives
further details on their function.
Table 2-1 Option module identification
Type Option
module Color Name Further Details
Fieldbus
N/A KI-485 Adaptor
EIA 485 Comms Adaptor
EIA 485 Comms adaptor provides EIA 485 communication interface. This
adaptor supports 115 k Baud, node addresses between 1 to 16 and 8 1 NP M
serial mode.
Purple SI-PROFIBUS PROFIBUS option
PROFIBUS adapter for communications with the drive
Medium Grey SI-DeviceNet DeviceNet option
DeviceNet adapter for communications with the drive
Light Grey SI-CANopen CANopen option
CANopen adapter for communications with the drive
Beige SI-Ethernet
External Ethernet module that supports EtherNet/IP, Modbus TCP/IP and
RTMoE. The module can be used to provide high speed drive access, global
connectivity and integration with IT network technologies, such as wireless
networking
Yellow Green SI-PROFINET V2
PROFINET V2 option
PROFINET V2 adapter for communications with the drive
Note: PROFINET V2 replaces PROFINET RT.
Brown Red SI-EtherCAT EtherCAT option
EtherCAT adapter for communications with the drive
Automation
(I/O expansion) Orange SI-I/O
Extended I/O
Increases the I/O capability by adding the following combinations:
• Digital I/O
• Digital Inputs
• Analog Inputs (differential or single ended)
• Analog Output
• Relays
Feedback
Light Brown SI-Encoder Incremental encoder input interface module. Provides Closed loop Rotor
Flux Control for induction motors (RFC-A) on M600.
Dark Brown SI-Universal Encoder Additional combined encoder input and output interface supporting
Incremental, SinCos, HIPERFACE, EnDAT and SSI encoders.
Safety Yellow SI-Safety Safety module that provides an intelligent, programmable solution to meet
the IEC 61800-5-2 functional safety standard

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
Unidrive M600 Control User Guide 17
Issue Number: 1
Table 2-2 Keypad identification
Table 2-3 Additional options
2.7 Drive features
Figure 2-4 Features of the drive control section
Type Keypad Name Further Details
Keypad
KI-Keypad LCD keypad option
Keypad with an LCD display
KI-Keypad RTC LCD keypad option
Keypad with an LCD display and real time clock
Remote-Keypad RTC Remote LCD keypad option
Remote Keypad with an LCD display and real time clock
Remote-Keypad Remote LCD keypad option
Remote Keypad with an LCD display.
Type Option Name Further Details
Back-up
SD Card Adaptor SD Card Adaptor
Allows the drive to use an SD card for drive back-up
SMARTCARD SMARTCARD
Used for parameter back-up with the drive
www.controltechniques.com
Key
1. Keypad connection 2. Rating label 3. Identification label
4. Status LED 5. Option module slot 1 6. Option module slot 2
7. Option module slot 3 8. Relay connections 9. Control connections
10. Communications port 11. NV media card slot
1
2
3
4
5
6
7
8
9
10
11

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
18 Unidrive M600 Control User Guide
Issue Number: 1
3 Mechanical installation
3.1 Installing / removing option modules and keypads
Figure 3-1 Installation of an option module
Installing the first option module
Option module slots must be used in the following order: slot 3, slot 2 and slot 1 (refer to Figure 2-2 Features of the drive (size 3 to 10) on page 16 for
slot numbers).
• Move the option module in direction shown (1).
• Align and insert the option module tab in to the slot provided (2), this is highlighted in the detailed view (A).
• Press down on the option module until it clicks into place.
Installing the second option module
• Move the option module in direction shown (3).
• Align and insert the option module tab in to the slot provided on the already installed option module (4), this is highlighted in the detailed view (B).
• Press down on the option module until it clicks into place. Image (5) shows two option modules fully installed.
Installing the third option module
• Repeat the above process.
The drive has the facility for all three option module slots to be used at the same time, image (6) shows the three option modules installed.
Power down the drive before installing / removing the option module. Failure to do so may result in damage to the product.
CAUTION
NOTE

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
Unidrive M600 Control User Guide 19
Issue Number: 1
Figure 3-2 Removal of an option module
• Press down on the tab (1) to release the option module from the drive housing, the tab is highlighted in the detailed view (A).
• Tilt the option module towards you as shown (2).
• Totally remove the option module in direction shown (3).
Figure 3-3 Installation and removal of the KI-Keypad
To install, align the keypad and press gently in the direction shown until it clicks into position.
To remove, reverse the installation instructions.
N
The keypad can be installed / removed while the drive is powered up and running a motor, providing that the drive is not operating in keypad mode.
NOTE

Safety
information
Product
information
Mechanical
installation
Electrical
installation
Getting
started
Basic
parameters
Running the
motor Optimization NV Media Card Operation
Onboard
PLC
Advanced
parameters Diagnostics UL Information
20 Unidrive M600 Control User Guide
Issue Number: 1
3.1.1 Real time clock battery replacement
Those keypads which have the real time clock feature contain a battery to ensure the clock works when the drive is powered down. The battery has a
long life time but if the battery needs to be replaced or removed, follow the instructions below.
Low battery voltage is indicated by low battery symbol on the keypad display.
Figure 3-4 KI-Keypad RTC (rear view)
Figure 3-4 above illustrates the rear view of the KI-Keypad RTC.
1. To remove the battery cover insert a flat head screwdriver into the slot as shown (1), push and turn anti-clockwise until the battery cover is
released.
2. Replace the battery (the battery type is: CR2032).
3. Reverse point 1 above to replace battery cover.
Ensure the battery is disposed of correctly.
NOTE