SEW-Eurodrive MOVIPRO ADC User manual

*29211859_1219*
Drive Technology \ Drive Automation \ System Integration \ Services
Revision
Decentralized Drive and Application Controller
MOVIPRO® ADC
Edition 12/2019 29211859/EN

SEW-EURODRIVE—Driving the world

Table of contents
Revision – MOVIPRO® ADC 3
Table of contents
1 Revision..................................................................................................................................... 4
2 Device structure ....................................................................................................................... 5
2.1 Type designation.............................................................................................................5
2.2 Type designations of the function units...........................................................................6
2.3 Accessory components...................................................................................................8
2.4 Communication unit ........................................................................................................9
3 Integrated safety technology................................................................................................. 10
3.1 Prerequisites .................................................................................................................10
3.2 Assignment of "Functional Safety" manuals .................................................................10
3.3 Standards......................................................................................................................10
3.4 Safety functions ............................................................................................................10
3.5 Safety concept ..............................................................................................................11
4 Electrical installation.............................................................................................................. 12
4.1 Connection blocks.........................................................................................................12
4.2 X1213: AC 400V input/DC 24V supply for interface box.............................................17
4.3 X1214: AC 400V input/DC 24V supply for supply cable .............................................23
4.4 X2011: Motor with brake control ...................................................................................31
4.5 X2012: Motor with brake control ...................................................................................37
4.6 X2016: Motor with brake control ...................................................................................48
5 Startup ..................................................................................................................................... 60
5.1 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)..........................60
6 Operation................................................................................................................................. 65
6.1 With device type PHC2.A‑A...M1-..1A-00/... .................................................................65
6.2 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)..........................70
7 Service..................................................................................................................................... 72
7.1 With device type PHC2.A‑A...M1-..1A-00/... .................................................................72
7.2 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)..........................75
8 Technical data......................................................................................................................... 76
8.1 Communication unit ......................................................................................................76
9 Declaration of conformity ...................................................................................................... 77
29211859/EN – 12/2019

1Revision
Revision – MOVIPRO® ADC
4
1 Revision
This revision applies to the following documentation: Operating instructions
"MOVIPRO®ADC", part number 22749055/EN, edition 04/2016.
Replacements • Chapter 3.1 is replaced by "Type designation"(→25)
• Chapter 3.5.2 is replaced by "Communication and control unit"(→26)
• Chapter 3.7.2 is replaced by "Accessory components"(→28)
• Chapter 4 is replaced by "Integrated safety technology"(→210)
• Chapter 7.11.5 is replaced by "Fieldbus connections"(→215)
• Chapter 7.12.4 is replaced by "X1213: AC 400 V input/DC 24V supply for inter-
face box"(→217)
• Chapter 7.12.5 is replaced by "X1214: AC 400V input/DC 24V supply for supply
cable"(→223)
• Chapter 7.12.6 is replaced by "X2011: Motor with brake control"(→231)
• Chapter 7.12.7 is replaced by "X2012: Motor with brake control"(→237)
• Chapter 7.12.8 is replaced by "X2016: Motor with brake control"(→248)
• Chapter 9.4.3 is replaced by "With device type
PHC2.A‑A...M1-..1A-00/..." (→ 2 65) and "With device type PHC2.A‑A...M1-
Z14A-00/... (SBus slave controller)"(→270)
• Chapter 10.2 is replaced by "With device type
PHC2.A‑A...M1-..1A-00/..." (→ 2 72) and "With device type PHC2.A‑A...M1-
Z14A-00/... (SBus slave controller)"(→275)
• Chapter 12 is replaced by "Declaration of conformity"(→277)
Supplements • Subchapter "Communication unit" (→ 2 9) is added to chapter 3.5 "Type desig-
nations of function units"
• Subchapter "With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave control-
ler)"(→212) is added to chapter 7.11 "Connection blocks"
• Subchapter "With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave control-
ler)"(→260) is added to chapter 8.2 "Startup procedure"
• Subchapter "Communication unit" (→ 2 76) is added to chapter 11 "Technical
data"
29211859/EN – 12/2019

2
Device structure
Type designation
Revision – MOVIPRO® ADC 5
2 Device structure
2.1 Type designation
PHC2.A MOVIPRO®ADC drive and application controller
–
APower supply: Three-phase current
... Rated input power:
022 2.2kW
040 4kW
075 7.5kW
110 11kW
150 15kW
220 22kW
M1 1 integrated power section
–
.. Fieldbus:
P1 PROFIBUSDP-V1
D1 DeviceNet™
E2 PROFINETIO
E3 EtherNet/IP™, ModbusTCP
Z1 SBus
.. Control type:
1A ADC
4A Slave gateway
–
00/... Device option:
00/S11 PROFIsafe option S11
00/S11B PROFIsafe Option S11B
29211859/EN – 12/2019

2Device structure
Type designations of the function units
Revision – MOVIPRO® ADC
6
2.2 Type designations of the function units
2.2.1 Communication and control unit
PFH Control/communication
–
.. Fieldbus:
P1 PROFIBUSDP‑V1
D1 DeviceNet™
E2 PROFINETIO
E3 EtherNet/IP™/Modbus TCP
Z1 SBus
.. Control type:
1A ADC
4A Slave gateway
.Storage medium:
H SD memory card OMH for parameterizable and programmable
functions
D DIP switch
.Technology level:
0 OMH41B-T0 (with storage medium H)
Slave without SD memory card (with storage medium D)
1 OMH41B-T1
2 OMH41B-T2
3 OMH41B-T3
4 OMH41B-T4
–
B.. Fieldbus interface:
B11 PROFIBUS, bus module 2×M12
B12 DeviceNet™, bus module 2×M12
B13 SBus, bus module 2×M12
B53 Ethernet, 2×M12
B63 Ethernet, 2×push-pull RJ45
B64 Ethernet, 2×push-pull SCRJ
–
I1 12 digital inputs and 4 digital inputs/outputs
29211859/EN – 12/2019

2
Device structure
Type designations of the function units
Revision – MOVIPRO® ADC 7
.. Communication package:
00 Without communication package
01 SBusPLUS interface
CAN interface – external (electrically isolated)
RS485 interface – external (electrically isolated)
02 SBusPLUS interface
CAN interface – external (electrically isolated)
S485 interface – external (with DC24V)
03 SBusPLUS interface
CAN interface – external (with DC24V)
RS485 interface – external (with DC24V)
04 SBusPLUS interface
CAN interface – external (with DC24V)
RS485 interface – external (electrically isolated)
06 Ethernet engineering interface
CAN interface – external (with DC24V)
RS485 interface – external (with DC24V)
10 MOVISAFE® safety bus interface
CAN interface – external (electrically isolated)
CAN interface – system bus (with DC24V)
11 MOVISAFE® safety bus interface
RS485 interface – external (electrically isolated)
CAN interface – system bus (with DC24V)
12 Ethernet engineering interface
CAN interface – external (electrically isolated)
RS485 interface – external (electrically isolated)
–
00/.../000 Option:
00/000/0
00
Without option 1
00/
S11/000
PROFIsafe option S11
00/
S1B/000
PROFIsafe Option S11B
29211859/EN – 12/2019

2Device structure
Accessory components
Revision – MOVIPRO® ADC
8
2.3 Accessory components
The following accessories are available depending on the device design. For further
information, refer to the following documentation: “MOVIPRO® Accessories” ad-
dendum to operating instructions. If you are not sure which accessories you need, the
SEW‑EURODRIVE staff will be glad to help you with your selection.
Part number
Power interfaces
For further information, refer to chapter Electrical connections.
PZM2xA-A075-D02-00 18250149
PZM2xA-A150-D03-00 18250157
PZM2xA-A220-D04-00 28218264
PZM2xA-A022-M13-00 18250238
PZM2xA-A040-M14-00 18250165
PZM2xA-A075-M16-00 18250173
Connection cable
Refer to the corresponding connections in the Electrical connections chapter for in-
formation on connection cables for motors, encoders, braking resistors, etc.
Sensor/actuator boxes
For further information, refer to chapter Electrical connections.
Sensor/actuator box 1m (4 connections) 18255477
Sensor/actuator box 3m (4 connections) 18255485
Sensor/actuator box 1 m (8 connections) 13309269
Sensor/actuator box 2m (8 connections) 13309277
Sensor/actuator box 3m (8 connections) 13309285
Sensor/actuator box 5m (8 connections) 13309293
Sensor/actuator box 10m (8 connections) 13309307
Braking resistors
For further information, refer to chapter "Technical data"(→276).
BW100-004-00 (including mounted connection cable 1.5m)
size 0
17962188
BW050-008-01 size 1 17962242
BW033-012-01 size 1 17962196
BW017-024-02 size 2 17962218
BW014-028-02 size 2 17962226
Mounting accessories
For further information, refer to chapter Mechanical installation.
Mounting kit with large mounting brackets (4 pieces) 12708305
Handle option 270 18222781
Handle option 390 18222803
Mounting accessories for braking resistors
29211859/EN – 12/2019

2
Device structure
Communication unit
Revision – MOVIPRO® ADC 9
Part number
Mounting bracket kit, BW sizes 1 and 2 18229689
Connection components
STO jumper plug 11747099
Fan subassembly
Fan subassembly 12709700
2.4 Communication unit
2.4.1 Control type
The device is equipped with an SBus slave controller-type control. The slave controller
is used to connect several devices to a master controller. Inside the slave controller,
the external and internal system buses are separated both logically and physically.
The slave controller is equipped with a system bus module with several DIP switches
to configure the device. This system bus module is connected to the external SBus.
The external SBus is managed via the system bus module.
The system bus module remains in the bus structure. The SBus is thus not disconnec-
ted during a device replacement and the system bus's settings remain intact. The
slave controller's active components are in fixed connection to the device.
1 to 6 power sections can be installed in the slave device. The power sections’ ad-
dresses are translated between the external SBus and the internal SBus, depending
on the slave device number. Up to three slave devices can be addressed from a mas-
ter device.
2.4.2 Fieldbus interface
The device has a system bus module integrated in the slave controller for connection
to the fieldbus. The fieldbus is connected via plug connectors.
Further information can be found in the chapters Electrical connections and "SBus
system bus module"(→260).
2.4.3 Status display
The status display shows status and error messages and thus enables you to record
the current state of the device.
For more information refer to chapter "Status and error messages"(→270) and the
documentation on the user program (for the respective system solution). In case of
questions, contact SEW‑EURODRIVE.
2.4.4 Power supply
The function unit consists of the following internal elements.
Supply system rectifier
Energy is supplied to the device via a three-phase current supply system and a line
rectifier. The power rectifier supplies the DC link voltage.
29211859/EN – 12/2019

3Integrated safety technology
Prerequisites
Revision – MOVIPRO® ADC
10
3 Integrated safety technology
3.1 Prerequisites
INFORMATION
Startup must be performed correctly, to prevent hazards caused by failure of the
safety components. Only use the device in combination with functional safety techno-
logy if you have read the "Functional Safety" manual and if all requirements for
operation are fulfilled.
3.2 Assignment of "Functional Safety" manuals
Safety function Safety concept Applicable manual
STO, SS1(c) – "MOVIPRO®ADC/SDC Func-
tional Safety / PROFIsafe option
S11B" manual
STO, SS1(c), SBC Safety-related brake
module
"MOVIPRO®ADC/SDC Func-
tional Safety / PROFIsafe option
S11B" manual
STO, SS1(c) S11 "MOVIPRO®ADC Functional
Safety" manual
STO, SS1(c), SBC S11, safety-related brake
module
"MOVIPRO®ADC Functional
Safety" manual
STO, SS1(c) S11B "MOVIPRO®ADC/SDC Func-
tional Safety / PROFIsafe option
S11B" manual
STO, SS1(c), SBC S11B, safety-related brake
module
"MOVIPRO®ADC/SDC Func-
tional Safety / PROFIsafe option
S11B" manual
3.3 Standards
For the versions of the standards valid during development and testing of the device,
refer to the declaration of conformity.
3.4 Safety functions
You can use the following drive-related safety functions with the basic device:
• STO (Safe Torque Off):
Safe Torque Off according to EN61800‑5‑2
• SS1(c) (Safe Stop 1):
Safe Stop 1, function variant c according to EN61800‑5‑2
29211859/EN – 12/2019

3
Integrated safety technology
Safety concept
Revision – MOVIPRO® ADC 11
3.4.1 Additional safety function
Depending on the device configuration, additional drive-related safety functions can be
used:
• SBC (Safe Brake Control):
Safe brake control according to EN61800‑5‑2
Refer to the type designation of the "power section" function unit to find out if your
device is configured for this:
Type designation "power section" func-
tion unit
Device configured
PFA-MD...B-G..-BS.-../C../000 Yes
PFA-MD...B-G..-BG-.../C../000 No
3.5 Safety concept
You can realize the safety concept "Axis module with safe torque off" with the basic
device.
3.5.1 Additional safety concepts
Depending on the device configuration, additional safety concepts can be realized.
Safety-related brake module
Refer to the type designation of the "power section" function unit to find out if your
device is configured for this:
Type designation "power section" func-
tion unit
Device configured
PFA-MD...B-G..-BS.-../C../000 Yes
PFA-MD...B-G..-BG-.../C../000 No
PROFIsafe option S11
Refer to the type designation of the device to find out if your device is configured for
this:
Type designation Device configured
PHC2.A‑A...M1-...A-00/S11 Yes
PHC2.A‑A...M1-...A-00/000 No
PROFIsafe Option S11B
Refer to the type designation of the device to find out if your device is configured for
this:
Type designation Device configured
PHC2.A‑A...M1-...A-00/S11B Yes
PHC2.A‑A...M1-...A-00/000 No
29211859/EN – 12/2019

4Electrical installation
Connection blocks
Revision – MOVIPRO® ADC
12
4 Electrical installation
4.1 Connection blocks
The connection designation of your device is specified on the connection block label
on the front of the device.
Make sure that the latches of the connections engage after you plugged the plug con-
nector into the connections.
WARNING
Electric shock when disconnecting or connecting voltage-carrying plug connectors.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the device is de-energized.
• Never plug or unplug the plug connectors while they are energized.
4.1.1 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)
2.2kW
[9] [7]
[1] [2]
[A] [8]
[3] [4]
[5]
[6]
21833297419
[A] → Encoder option connections
[1] X4102 CAN bus – system bus
[2] X4101 CAN bus – system bus
[3] X2011 Motor with brake control (→231)
[4] → "PC/laptop connection"(→263)
[5] X1213 AC 400V input/DC 24 V supply for interface box (up to 22kW - coded) (→217)
or
X1214 AC 400V input/DC 24 V supply for supply cable (up to 22kW - coded) (→223)
[6] X2301 Braking resistor
[7] X5102_1 Digital inputs/outputs – power section
[8] X5502 Safe disconnection – input
[9] X5102_2 Digital inputs/outputs – power section
or
X5201 Analog inputs/outputs – power section
29211859/EN – 12/2019

4
Electrical installation
Connection blocks
Revision – MOVIPRO® ADC 13
4kW, 7.5kW
[9] [8]
[A]
[3] [4]
[5]
[7] [6]
[1] [2]
21833310475
[A] → Encoder option connections
[1] X4102 CAN bus – system bus
[2] X4101 CAN bus – system bus
[3] X2012 Motor with brake control (→237)
[4] → "PC/laptop connection"(→263)
[5] X1213 AC 400V input/DC 24 V supply for interface box (up to 22kW - coded) (→217)
or
X1214 AC 400V input/DC 24 V supply for supply cable (up to 22kW - coded) (→223)
[6] X2301 Braking resistor
[7] X5102_1 Digital inputs/outputs – power section
[8] X5502 Safe disconnection – input
[9] X5102_2 Digital inputs/outputs – power section
or
X5201 Analog inputs/outputs – power section
29211859/EN – 12/2019

4Electrical installation
Connection blocks
Revision – MOVIPRO® ADC
14
11kW, 15kW, 22kW
[6]
[3] [4]
[5]
[8]
[9]
[10] [A]
[1] [2]
[7]
21833341067
[A] → Encoder option connections
[1] X4102 CAN bus – system bus
[2] X4101 CAN bus – system bus
[3] X2016 Motor with brake control (→248)
[4] → "PC/laptop connection"(→263)
[5] X1213 AC 400V input/DC 24 V supply for interface box (up to 22kW - coded) (→217)
or
X1214 AC 400V input/DC 24 V supply for supply cable (up to 22kW - coded) (→223)
[6] X2301 Braking resistor
[7] X5102_1 Digital inputs/outputs – power section
[8] X5502 Safe disconnection – input
[9] X5102_2 Digital inputs/outputs – power section
or
X5201 Analog inputs/outputs – power section
[10] X5111 Fan subassembly
29211859/EN – 12/2019

4
Electrical installation
Connection blocks
Revision – MOVIPRO® ADC 15
4.1.2 Fieldbus connections
Depending on the design, the device has the following fieldbus connections:
PROFIBUS
Connections Fieldbus Function unit
[2]
[1]
[1] X4201 – input
PROFIBUS PFH-P1.A..-B11-I1..
[2] X4202 – output
DeviceNet™
Connections Fieldbus Function unit
[2]
[1]
[1] X4241 – input
DeviceNet™ PFH-D1.A..-B12-I1..
[2] X4242 – output
PROFINET
M12
Connections Fieldbus Function unit
[2][1]
[1] X4233_11
Ethernet fieldbus,
M12 PFH-E2.A..-B53-I1..
[2] X4233_12
Push-pull RJ45
Connections Fieldbus Function unit
[2][1]
[1] X4232_11
Ethernet fieldbus,
Push-pull RJ45 PFH-E2.A..-B63-I1..
[2] X4232_12
29211859/EN – 12/2019

4Electrical installation
Connection blocks
Revision – MOVIPRO® ADC
16
Push-pullSCRJ
Connections Fieldbus Function unit
[2][1]
[1] X4234_11
Ethernet fieldbus,
Push-pull SCRJ/POF PFH-E2.A..-B64-I1..
[2] X4234_12
EtherNet/IP™, Modbus/TCP
M12
Connections Fieldbus Function unit
[2][1]
[1] X4233_11
Ethernet fieldbus,
M12 PFH-E3.A..-B53-I1..
[2] X4233_12
Push-pull RJ45
Connections Fieldbus Function unit
[2][1]
[1] X4232_11
Ethernet fieldbus,
Push-pull RJ45 PFH-E3.A..-B63-I1..
[2] X4232_12
SBus
Connections Fieldbus Function unit
[2]
[1]
[1] X4101 – Input
SBus PFH-Z1.A..-B13-I1..
[2] X4102 – Output
29211859/EN – 12/2019

4
Electrical installation
X1213: AC 400V input/DC 24V supply for interface box
Revision – MOVIPRO® ADC 17
4.2 X1213: AC 400V input/DC 24V supply for interface box
Function
• AC 400V input to supply devices up to 22kW
• DC 24V output and input
• Signal contact for external maintenance switch
• For connecting an interface box (PZM)
Connection type
Han-Modular®10 B, male, 1 locking latch
Wiring diagram
ca
8
12 156 2 156 2
47 38 47 3
3
[a] Han®C module, male
No. Name Function
1 L1 Supply system phase 1
2 L2 Supply system phase 2
3 L3 Supply system phase 3
[b] Han®EE module, male
Coding of the device power, see chapter "Coding"(→218)
[c] Han®EE module, male
No. Name Function
1 +24V_C DC24V input – backup voltage
2 SC Signal contact for maintenance switch
3 VO24 DC 24 V output
4 n.c. Not connected
5 0V24_C 0V24 reference potential – backup voltage
6 n.c. Not connected
7 GND Reference potential
8 n.c. Not connected
29211859/EN – 12/2019

4Electrical installation
X1213: AC 400V input/DC 24V supply for interface box
Revision – MOVIPRO® ADC
18
Hinged frame
No. Name Function
– PE PE connection
4.2.1 Coding
The following table shows the assignment of the different coding to the respective
device power ratings and the corresponding power interfaces:
Device power Coding of the connections Interface box
2.2kW
a c
156 2
8 47 3
PZM2xA-A022-M13-00
PZM2xA-A075-D02-00
PZM2xA-A150-D03-00
PZM2xA-A220-D04-00
4kW
a c
156 2
8 47 3
PZM2xA-A040-M14-00
PZM2xA-A075-D02-00
PZM2xA-A150-D03-00
PZM2xA-A220-D04-00
7.5kW
a c
156 2
8 47 3
PZM2xA-A075-M16-00
PZM2xA-A075-D02-00
PZM2xA-A150-D03-00
PZM2xA-A220-D04-00
29211859/EN – 12/2019

4
Electrical installation
X1213: AC 400V input/DC 24V supply for interface box
Revision – MOVIPRO® ADC 19
Device power Coding of the connections Interface box
11kW
a c
156 2
8 47 3
PZM2xA-A150-D03-00
PZM2xA-A220-D04-00
15kW
a c
156 2
8 47 3
PZM2xA-A150-D03-00
PZM2xA-A220-D04-00
22kW
a c
156 2
8 47 3
PZM2xA-A220-D04-00
29211859/EN – 12/2019

4Electrical installation
X1213: AC 400V input/DC 24V supply for interface box
Revision – MOVIPRO® ADC
20
4.2.2 Interface box connections
[4]
[3]
[2]
[1]
45035998228608907
[1] Covers of the screw fitting holes (M25×1.5)1)
[2] Covers of the screw fitting holes (M32×1.5)1)
[3] Terminal strip, power input
[4] Connection to MOVIPRO® (Han®10B, female)
1) The screw fittings are not included in the scope of delivery.
29211859/EN – 12/2019