CSE BIOMARINE BIOPAK 240 Revolution User manual
10
Breathing hoses do not need to be in straps on test apparatus 2
STATEMENTS OF FACT
BENCH BIOPAK 240-R CONTEST
1. Use only exact replacement parts in the configuration as specified by the
manufacturer. 8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instructions)
2. The battery is to be changed in fresh air only. User/Benchman: Cautions and
/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
3. MSHA approved for use with one of the following 9-Volt batteries only:
Eveready
Panasonic
Rayovac
Duracell
(Remote Monitoring System MSHA Electronic Approval Page)
4. Never substitute, modify, add or omit parts. User/Benchman: Cautions and
/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
5. Prior to using the BioPak 240 Revolution it must be determined that the
user is medically fit. User/Benchman: Cautions and Limitations, Special or Critical
8VHU·VInstructions)
6. Always handle oxygen cylinders with care to prevent damage.
8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
7. Do not open the cylinder valve in the presence of open flame, sparks or
high radiant heat. User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
8. Oxygen will enhance the combustion of other materials so that materials
that normally will not burn in air may burn in oxygen-rich atmospheres;
and, materials that do burn in air will burn more vigorously and at a
higher temperature in oxygen-rich atmospheres. User/Benchman: Cautions
DQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
9. Oxygen will not cause materials to ignite without the presence of an
ignition source. User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
10. The use of an SCBA will add to the workload and stress of the user.
8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
11. The BioPak 240 Revolution is suitable for respiratory protection entry
into and escape from oxygen deficient atmospheres with a temperature
as low as -5 degrees F (-5F) (-20C). (Users/Benchman Cautions and Limitations
RU&ULWLFDO8VHU·V,QVWUXFWLRQV
11
12. The BioPak 240 Revolution is approved when the oxygen cylinder is
fully charged with compressed medical or aviation grade oxygen at 3000
psi. 8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
13. Allow the oxygen cylinder to cool after filling to determine the correct
pressure. 8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instructions)
14. A foreign gas may cause cylinder corrosion. User/Benchman: Cautions and
/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V Instructions)
15. Always check for a current hydrostatic test date. User/Benchman: Cautions
DQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
16. DOT requires carbon fiber wrapped aluminum cylinders be tested by an
approved facility on a 5-year cycle from the date of manufacture.
8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
17. An unapproved facepiece will compromise the protection provided to
the user by the SCBA. User/Benchman: Cautions and Limitations, Special or
&ULWLFDO8VHU·V,QVWUXFWLRQV
18. A good facepiece seal is important to achieving full protection and proper
SCBA duration. User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
19. Users should conform to MSHA/NIOSH guidelines concerning facial hair and
the use of facemasks. (Users/Benchman Cautions and /LPLWDWLRQVRU&ULWLFDO8VHU·V
Instructions)
20. Replace the battery when the low battery alarm has activated, after 200 hours
of use or every 6 months whichever comes first.
(Benchman section 3.4)
21. The connectors of the monitoring device may only be connected to a Bio
marine BioPak 240R breathing Apparatus oxygen regulator, manifold
block and breathing chamber. User/Benchman: Cautions and Limitations,
6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
22. The fiber optic cable may only be connected to the BioPak 240R remote
gauge assembly. User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
12
23. Turn-Around maintenance procedures should be performed as soon as
possible after each use. (Benchman Section 3.1)
24. It is acceptable to leave the oxygen cylinder in place until after washing and
disinfecting has been completed. (Benchman Section 1.2)
25. Immediately after completion of BioPak use, remove the used CO2
scrubber canisters. (Benchman: Section 1.2
26. DO NOT submerge the Alarm Module during turn-around maintenance.
(Benchman: Section 1.3)
27. Do not allow any fluids to contact the in input port of the pressure
regulator. (Benchman: Section 1.3)
28. Use only cleaners and disinfectants that are approved by Bio marine.
(Benchman: Section 1.3)
29. If Cleaning is not immediately possible after each use, at a minimum remove
and discard the CO2 scrubber and moisture pad. (Benchman: Section 1.3)
30. Remove the oxygen cylinder making sure the seal washer remains in place and
install the regulator cover. (Benchman: Section 1.2)
31. Allow all components to remain wetted by the cleaning solution a minimum of
10 minutes. (Benchman: Section 1.3)
32. Thoroughly rinse all components in clean water to remove all disinfectant
solution. (Benchman: Section 1.3)
33. C.O.P.D. could limit or prevent the use of the BioPak 240 Revolution.
8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
34. Place freeze forms onto a level surface in a freezer for a minimum of 8 hour
period at a temperature of 10 degrees F or less. (Benchman: Section 1.4)
35. If the optional magnetic wiper is utilized soak both chamois surfaces of the
wiper pieces with water. (User: Section 3.2)
36. The manual(s) are the minimum recommended procedures for maintaining
the BioPak 240R. (User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
37. Failure to follow the minimum procedures presented in the manual(s)
may violate government or agency approvals as well as void the
13
PDQXIDFWXUHU·VZDUUDQW\(User/Benchman: Cautions and Limitations, Special or
&ULWLFDO8VHU·V,QVWUXFWLRQV
38. To prevent mold growth remove the moisture control foam pads after each
use (Benchman: Section 1.3)
39. Do not pre-pack any BioPak that will be stored at temperatures at or below 32
degrees F. (Benchman: Section 1.12)
40. Pre-packing the BioPak 240 R with carbon dioxide scrubbers is only permitted
when utilizing Orbsorb carbon dioxide scrubber. (Benchman: Section 1.12)
41. Pre-packed carbon dioxide scrubbers may only be stored in the apparatus for
a maximum period of 1-year. (Benchman: Section 1.12)
42. Moisture control sponges must be installed dry when pre-packing the
BioPak. (Benchman: Section 1.12)
43. Apparatus that are pre-packed with the carbon dioxide scrubber shall be
stored within the specific storage temperature and humidity levels and must
be sealed air-tight in the apparatus. (Benchman: Section 1.12)
44. Failure to install the moisture pad will result in scrubber flooding and cause
elevated carbon dioxide levels in the inhalation gas. (Benchman: Section 1.12)
45. Users are not permitted to mix versions of the Orbsorb within a BioPak.
(Benchman: Section 1.12)
46. Install two carbon dioxide scrubber canisters into the breathing chamber
making sure that they are properly aligned and fully seated. (Benchman:
Section 1.12)
47. The alarm system battery shall be replaced after 200-hours of use, every 6-
months or after the alarm system low battery alarm flashes with
corresponding horn sounding. (Benchman: Section 3.4)
48. The oxygen cylinder must be fully charged to above 1500 psi to perform a
high pressure leak test. (Benchman: Section 2.6)
49. Use caution when installing the flow restrictor to insure that the O-ring does
not roll out of its gland. (Benchman: Section 3.5)
50. The Cylinder should be inspected regularly for signs of damage to the outer
14
wrapping. (Benchman: Section 3.3)
51. The Turn-Around Maintenance Tag should be attached to the apparatus in
a prominent location to show completion of all maintenance steps.
(Benchman: Section 1.1)
52. In addition to normal Turn-Around Maintenance, the SCBA shall be visually
inspected and pressure tested on a monthly basis if the apparatus is being
used at least once a month or is placed in long term storage. (Benchman Section:
2)
53. BioPaks that have been placed in long term storage should have the Long
Term Maintenance Procedure conducted every-6 months. (Benchman: Section 2)
54. The LED indication will cease when the pressure gauge reads less than 25 psi.
(Benchman: Section 1.10)
55. Never pry an O-ring from its glands with a screwdriver. Remove O-rings by
hand or with the pick tool provided in the service kit. (Benchman: Section 3.2)
56. Cristo-Lube and Dow-111 are the only lubricants approved for use in the
apparatus. (Benchman: Section 3.2)
57. Never lubricate the sealing washer that sits between the oxygen cylinder
and the pressure regulator. (Benchman: Section 3.2)
58. Cylinders that have been hydro-static tested shall be cleaned for high-pressure
oxygen service per national standards. (Benchman: Section 3.2)
59. Cylinders are to be retired from service 15-years after the date of
manufacture. (Benchman: Section 3.2)
60. The Alarm module will require replacement if any damage to the housing is
discovered. (Benchman: Section 3.)
61. If the flow does not meet the requirements of the table in the Bench Manual
the flow restrictor will need replacement. (Benchman: Section 1.8)
62. A good facemask seal is important to achieving full protection and
duration. (User/Benchman: Cautions and /LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instructions)
15
63. Personnel who intend to use protective breathing equipment in a
dangerous atmosphere must have the proper training, temperament and
experience. (User/Benchman: Cautions and Limitations, Special or &ULWLFDO8VHU·V
Instructions)
64. A clean shaven user will significantly increase the chances of achieving an
adequate face seal. (User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
65. The ongoing effectiveness and reliability of any protective breathing
HTXLSPHQWLVGHSHQGHQWXSRQWKHXVHU·VVWDQGDUGRIFDUHLQPDLQWDLQLQJ
the equipment. 8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instructions)
66. The BioPak has been tested for intrinsic safety in methane-air mixtures
only. 8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
67. The battery is to be changed in fresh air only. Do not change in hazardous
areas. (User/Benchman: Cautions and Limitations, SpeciaORU&ULWLFDO8VHU·V
Instructions)
68. The BioPak is a Self-Contained Closed Circuit Pressure Demand type
certified as Entry and Escape with a 4-hour duration. (Benchman: Section 6)
69. The constant Add is 1.8 liters average. (Benchman: Section 6)
70. The Demand Add flow is a minimum 80 liters per minute. (Benchman: Section 6)
71. The oxygen cylinder has a volume of 440 liters at 3000 psi. (Benchman: Section 6)
72. The BioPak breathing chamber has a Tidal Volume greater than 6
liters. (Benchman: Section 6)
73. For extreme temperature ranges, the BioPak should be configured with ice
coolers. When ambient temperatures are greater than 140 degrees F the
recommended duration is no more than 15 minutes and is limited by
human endurance. (Benchman: Section 6)
74. The emergency Add has a minimum flow rate of 80 liters per minute.
(Benchman: Section 6)
75. The BioPak operational conditions as it relates to relative humidity is 0 to
100%. (Benchman: Section 6)
16
76. BioPak weight fully charged is 34 pounds. (Benchman: Section 6)
77. Do not re-use CO2 scrubber chemical. (User/Benchman: Cautions and Limitations,
6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
78. The flow test results at 0-5280 feet at a cylinder pressure of 1500-2000 shall be 1.8-
2.4 liters per minute. (Benchman: Section 1.8)
79. During an alarm test the LED indication should turn to a flashing red with a
horn sounding when the pressure gauge reads between 650-1000 psi.
(Benchman: Section 1.10)
80. Do not allow oil, grease or other foreign materials to come in contact
with cylinder, cylinder valve or cylinder pressure regulator to prevent
possible ignition. (User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
81. The end of service life or low Oxygen alarm is a flashing red light and horn
sounding.
(User: Section 2.7)
82. The flashing blue light indicates an Ice Reminder. (User: Section 2.7)
83. The pressure gauge is protected against sudden loss of oxygen in the event of a
gauge line severing by a manual disconnect located at the gauge pass through
point of the housing. (User: Section 2.7)
84. A Pacemaker or other Cardiac Condition could limit or prevent the use of the
BioPak 240 Revolution. (User/Benchman: Cautions and Limitations, Special or Critical
8VHU·V,QVWUXFWLRQV
85. Breathing difficulties could limit or prevent the use of the BioPak 240
Revolution.
8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instructions)
86. Claustrophobia or anxiety when wearing a SCBA could limit or prevent the
use of the BioPak 240 Revolution. (User/Benchman: Cautions and Limitations,
6SHFLDORU&ULWLFDO8VHU·V,QVWUXFWLRQV
87. The instructions provided by the USER and BENCHMAN manuals cannot
replace accredited training provided by qualified instructors in the proper
and safe use of Bio marine breathing apparatus. (User: Section 1.3)
88. X-Ray evidence of Pneumonia could limit or prevent the use of the BioPak 240
Revolution.
8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instruction)
17
89. Epilepsy-Grand Mal or Petit Mal could limit or prevent the use of the BioPak
240 Revolution. 8VHU%HQFKPDQ&DXWLRQVDQG/LPLWDWLRQV6SHFLDORU&ULWLFDO8VHU·V
Instructions)
90. Use the ¼ inch hex driver from the service Kit to remove the flow restrictor.
(Benchman Section 3.5)
NOTE: The References listed above for the Statements of Facts
can be down loaded for free from Bio-PDULQH·VZHEVLWH.
18
BioPak 240 Revolution Complete
1 2
Cons. No. Designation
1 2
Cons. No. Designation
2 Upper Housing Assembly
3 Coolant Lid
4 Ice Canister
5 Breathing Hose
12 O2 Cylinder
13 Lower Housing Assembly
14 Harness Assembly
15 Ice Canister Freeze Form
19 Facemask Storage Plug
21 PCM Heat Exchanger
22 Moisture Absorbent Pad Set
19
Lower Housing
Ass
embly
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Lower Housing Shell
2 Diaphragm Springs
3 External Oxygen Knob
7 Vent Spacer
12 Latch Foam Pad
16 Oxygen Cylinder Hold-Down Strap
18 Carrying Handle
20
Pneumatic
Ass
em
bl
y
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Bypass Feed Tube
2 Bypass Return Tube
3 Oxygen Feed Tube
6 Bypass Valve Push Button
7 Bypass Valve
9 Oxygen Regulator Assembly
10 Remote Gauge Shut Off Assembly
11 Remote Gauge Assembly
12 Remote Gauge Feed Tube Assembly
21
Manifold
Ass
embly
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Manifold Block w/ Pressure Switch
2 Constant Add Flow Restrictor Assembly
3 Swivel Elbow Fitting
22
Center Section Assembly
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Lid O-Ring
2 Demand Feed Tube
4 Center Section Body Assembly
6 Constant Add Fitting
9 Demand Add Fitting
11 Demand Valve Gasket
12 Demand Valve Assembly
14 Flexible Diaphragm
15 Diaphragm Clamp
23
Center Section Lid Assembly
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Coolant Lid
2 Center Section Lid
3 Flow Baffle
4 Self-Tapping Screws
24
Diaphragm
Ass
embly
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Flexible Diaphragm
2 Vent Cap
3 Vent Body O-Ring
4 Vent Body
5 Vent Seat O-Ring
6 Vent Valve Spring
7 Vent Valve Seat
25
Breathing Hose
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Breathing Hose
2 Worm Gear Hose Clamp
3 Stepless Ear Clamp
26
Ice Canister Freeze Form
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Base Assembly
2 Freeze Tube
3 Top Plate
4 Wing Nut
27
Oxygen Cylinder Assembly
1 2
Cons. No. Desi
g
nation
1 2
Cons. No. Desi
g
nation
1 Green Cylinder
2 Exterior O-Ring
3 Valve Collar
4 Interior O-Ring
5 Valve Assembly
28
RMS Monitoring System
1 2
Cons. No. Designation
1 2
Cons. No. Designation
1 Battery Door
2 Battery Door Gasket
3 Battery Door Warning Label
5 9Vdc Battery
29
AV3500 F
ac
emas
k
-Com
pl
ete
Facemask
Ass
embly
5
13
4
10
1
7
2
3
12
9
6
8
ss
1 2
Cons. No. Desi
g
nation
1 2
Cons. No. Desi
g
nation
1 Interface Tube
2 Interface Gasket
3 Interface Fitting
4 Clip
5 Button
6 Cowling
7 Locking Pan Head Screw
8 Hose Adapter O-Ring
9 AV3500 Hose Adapter
10 Facemask Magnetic Wiper
12 Chin Condensation Pad
13 Lens
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1
