Cyber-Tech JS-500-HD Series User manual

Joysticks
mechanical
The Cyber-Tech, Inc. JS-500-HD Series
is a high quality, reliable industrial
joystick. The rugged design yields
flawless operations day after day in
harsh, demanding environments. The
JS-500-HD Series joystick is equipped
with a 13lb spring-return-to-center
assembly, long life 16 amp switches,
adjustable cams and nylon bushings
at critical wear points. These features
combine to provide ease of operation
and minimal downtime.
Custom options on the JS-500-HD
are also available. The addition of
proportional interfacing is straight-
forward and adjustment to your desired
output is as simple as flipping the switch
on the proportional control card.
Cyber-Tech, Inc. engineered this unit to
adapt to most handles and equipment
on the market and is backed by our
exceptional warranty, customer service
and technical support.
With products field tested for over 20
years you can be confident that we
have a product to fit your particular
application. If you have any questions
or would like technical information on
the JS-500-HD please give us a call.
www.cyber-tech.net
P.O Box 23801
Portland, Or 97281-3801
7943 SW Cirrus Dr.
Beaverton, Or 97008
1-800-621-8754
INDUSTRIAL CONTROL SOLUTIONS
Handy-Grips Ergo-Grips Joystick Bases
®®
JS-500-HDseries

Joysticks
MechanicalSpecifications
mechanical
JS-2050-HDseries
JS-500-HD series
ElectricalSpecifications
500-HDKeyFeatures
1 - 1/2 NPT mounting thread (std)
2 - Protective boot
3 - 12ga steel mounting plate
4 - Spring assembly
5 - Cable exit
6 - Proportional option
7 - Gate option
8 - Boot seal flange
Contact Rating: 16 Amps @ 125/250 VAC
Life: 5,000,000 +
Insulation Resistance: 100 M W minimum
Dielectric Strength: >1000 V RMS at sea level
Operating Temperature: -25°C to 85°C (std)
ELECTRICAL WIRING OPTIONS:
Standard Wiring: N.O.
Optional Wiring: N.C. or Custom.
Maximum handle travel:
16 +/- 2 degrees (On X/Y Axis)
18 +/- 2 degrees (On 45°Axis)
Force to switch contact from mounting adaptor:
10 lbs (160.00 oz) @ contact (On X/Y Axis)
12 lbs (192.00 oz) @ contact (On 45°Axis)
ELECTRONIC OPTIONS:
1. CT-POT CARD (reference to data sheet for details)
2. PCVS System (reference to data sheet for details)
Force to switch contact from control grip:
5 lbs (80.00 oz) @ contact (On X/Y Axis)
6.5 lbs (104. oz) @ contact (On 45°Axis)
www.cyber-tech.net
5
1
8
7
6
2
3
4
WIRING GUIDELINES:
All wire must be protected from mechcanical abuse.
Please refer to installation guidelines for proper wite run.

Joysticks
www.cyber-tech.net
GeneralDimensions
mechanical JS-500-HD series
JS-500-HDMountingInstructions
Center hole cutout = 0 3.63
Mounting screw holes = 0 0.25
Panel install (bottom mount only) drill .25 pass through holes
Torque rate = 30 IN-LBS
Recommend the use of Loctite 272
OVER TIGHTENING OF IMPROPER TORQUE SPECIFICATION
MAY RESULT IN STRIPPING OR SNAPPING THE SCREW.
If you have a special installation
problem or concern, please call the
technical staff at Cyber-Tech, Inc. for
assistance. Thousands of successful
installations of our controls have been
made and we will be happy to share
our twenty years of expertise to help
you make your installation a success.
For all bottom-mount joysticks,
Cyber-Tech, Inc. recommends that
edges of all openings be deburred
and cleaned to ensure proper seal.
(Please refer to Figure 4A for cutout
dimensions.)
All of Cyber-Tech, Inc.’s Handy-Grips
and Ergo-Grips will fit through the
specified cutout hole except the
1801-RB which require a split-mount.
Split-mounts consist of removing the
handle from the joystick base, mount-
ing the joystick base to the panel and
then remounting the handle to the
joystick base.
Figure 4A
BOTTOM MOUNTING PATTERN
-X
+X
+Y
-Y
101.6 mm
4.00 in
Joystick Dimentions
101.6 mm
4.00 in
+X
84.12 mm
3.312 in
84.12 mm
3.312 in
4x.25
(#10/32 THREAD)
Ø.92.20 mm
3.63 in
Joystick Dimentions
with Boot Seal Overhang
139.7 mm
5.50 in
2.5 in Boot Seal Overhang

Joysticks
www.cyber-tech.net
mechanical JS-500-HD series
Warranty
Standard Product Line Handy-Grip®, Ergo-Grip®, Mini-Grip®, Pendant-Grip and Joysticks
1. LABOR: For a period of (180) days from date of purchase, if this product is determined to be defective,
Cyber-Tech, Inc. will repair or replace the product, at its option, at no charge. After the Warranty Period you must
pay for all labor charges.
2. CYBER-TECH, INC. PARTS: In addition, Cyber-Tech, inc. will supply, at no charge, new or rebuilt replacement in
exchange for defective parts manufactured by Cyber-Tech, Inc. for a period of (1) year from date of purchase.
3. 3rd Party PARTS: In addition, Cyber-Tech, Inc. will supply, at no charge, a replacement in exchange for defective
parts manufactured by 3rd party suppliers, for period of (90) days from date of purchase.
(Certain electronic components such as potentiometers, switches, relays etc. do not apply)
4. CYBER-TECH, INC. SPARE SWITCHES: In addition, Cyber-Tech, Inc. will supply, at no charge, a replacement in
exchange for defective parts manufactured by CYBER-TECH, INC., for period of (180) days from date of purchase.
To obtain warranty service, you must deliver the product freight prepaid to Cyber-Tech, Inc. in either its original
packaging or packaging affording an equal degree of protection. This warranty does not cover customer
installations, setup or wrongfully supplied voltage. This warranty does not cover cosmetic damage due to act of
God, accident, misuse, abuse, negligence, or modification of or any part of the product. This warranty does not
cover damage due to improper operation or maintenance and connection of improper voltage.
JS-500-HDS
JS Series mechanical joystick, single axis, 1/2 NPT mounting thread,
spring return-to-center with connector interface.
JS-500-HD
JS Series mechanical joystick, dual axis, 1/2 NPT mounting
thread, spring return-to-center with connector interface.
JS-500-HDC
JS Series mechanical joystick, dual axis with cross gate, 1/2 NPT
mounting thread, spring return to center with connector interface.
OrderingInformation
Shown with optional CT-Pot Card