cyclehoop Bikehanger User manual

Bikehanger Assembly Instructions
Step
Action
Parts
Qty
1
Insert Feet A and Feet B into Frame A.
Side frame A
1
Insert bolts and loosely tighten.
Side frame B
1
Mushroom head coach bolt faces internally on opening side of shelter.
Feet A
2
Mushroom head coach bolt faces externally on rear side of shelter.
Feet B
2
Repeat with Frame B.
M10 x 65mm mushroom
head coach bolt
4
M10 shear nut
4
2
Bolt Top Beam to Frame A and Frame B
Top Beam
1
Hand Tighten
M10 x 30mm mushroom
head coach bolt
4
M10 serrated flange nut
4
3
Bolt Bottom Beam to Frame A and Frame B
Bottom Beam
1
Bolt above plate
M10 x 20mm hex bolt
2
Hand Tighten
M10 serrated flange nut
2

4
Bolt Middle Beam to Frame A and Frame B
Middle Beam
1
Bolt below plate
M10 x 20mm hex bolt
2
Hand Tighten
M10 serrated flange nut
2
5
Loosely bolt Roof Panel 4 to side frame to hold it in place.
Roof Panel 3
1
Hook Roof Panel 3 over Top Beam lip.
Roof Panel 4
1
Overlay Roof Panel 3 over Roof Panel 4 and bolt through frame.
M8 x 20mm mushroom
head coach bolt
24
Fix remaining bolts to panels and frame.
M8 serrated flange nut
24
M8 rubber washer
24

6
Position Bike Rack Beam A and Bike Rack Beam B inside hanger.
Bike Rack Beam A
1
Bike Rack Beam B
1
7
Bolt Low Wheel Holders to Bike Rack Beam A and Bike Rack Beam B
Low Wheel Holder
3
Hand Tighten
M10 x 20mm mushroom
head coach bolt
9
M10 serrated flange nut
9
8
Bolt High Wheel Holders to Bike Rack Beam A and Bike Rack Beam B
High Wheel Holder
3
Hand Tighten
M10 x 20mm mushroom
head coach bolt
6
M10 serrated flange nut
6
9
Bolt Locking Bars to Bike Rack Beam A and Bike Rack Beam B
Locking Bar
3
Tighten Shear Nuts until ends snap off
M10 x 20mm mushroom
head coach bolt
12
Lift up rack to tighten
M10 shear nut
12

10
Bolt Joining Plate to Bike Rack Beam B
Joining Plate
1
Hand Tighten
M10 x 20mm hex bolt
2
M10 serrated flange nut
2
11
Bolt Bike Rack Beam A and Bike Rack Beam B to Frame A and Frame B
M10 x 20mm hex bolt
8
Hand Tighten
M10 serrated flange nut
8
12
Bolt Joining Plate to Bottom Beam
M10 x 20mm hex bolt
2
Hand Tighten
M10 serrated flange nut
2
Tighten all bolts with impact wrench

13
Bolt Gas Springs to Frame A and Frame B
Gas Spring
2
Note: Connect piston rod end (not cylinder end)
M10 Nylock nut
2
14
Bolt Door Hinges to Door Frame
Door Frame
1
Nut on inside
Door Hinge
2
M12 nylock nut
4
M12 x 30mm hex bolt
4

15
Bolt Door Hinges to Top Beam
M12 x 60mm A2 st/st hex
head bolt (45mm NOT
thread)
2
Apply grease to bolt
M12 nylock nut
2
16
Bolt Gas Springs to Door Hinges through middle hole
M10 Nylock nut
2

17
Loosely bolt Roof Panel 1 to Door Frame to hold it in place
Roof Panel 1
1
Overlay Roof Panel 2 over Roof Panel 1
Roof Panel 2
1
Bolt Lock front cover to Locking box through frame
M8 x 20mm mushroom
head coach bolt
32
Fix remaining bolts to panels and frame
M8 serrated flange nut
32
M8 rubber washer
32

18
Assemble Lock with Lock L plates
Camlock
1
Attach Locking Mechanism and Lock Front Cover through Door Frame
Lock L Plates
2
Apply Grease to Locking Mechanism
19
Attach Locking Bars to L-Brackets and through Door Frame
Locking Bar
2
Note: Rotate locking bar to correct position. Adjust length so end clears
side frame by 5mm when open
M12 nut
4
20
Attach Lock Handle to Lock
Use loctite
21
Bolt External Handle to Door Frame
External Handle
1
M10 serrated flange nut
2
22
Fix Nutserts to Door Frame
M6 x 15mm Nutsert
10
23
Attach Lock Cover Plate to Door Frame
Lock Cover Plate
1
M6 x 12mm button head
socket screw
10