cypress solutions CTM-200 User manual

CTM-200 MANUAL
Model
CTM-200 R2
Revision
Revision 1.4
MANUAL: CTM-200 R2
3066 Beta Avenue | Burnaby, B.C. | V5G 4K4
© 2021 Cypress Solutions

Revision Control
1
© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
Revision Control
Description
Initials
Rev
Date
Initial Release
mm
1.0
16-Apr-2014
Updated Screenshots of new Web GUI
mm
1.1
24-Apr-2014
Updated more Screenshots of new Web GUI
sor
1.2
2-Feb-2016
Command Cleanup
js
1.2
11-Feb-2016
Updates
sor/js
1.3
9-Jan-2017
Document Reformatting
kl
1.4
7-Oct-2021

Table of Contents
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
Table of Contents
1. Notice ............................................................................................................................................................................... 5
1.1 Operation in hazardous environments................................................................................................................. 5
1.2 Regulatory restrictions............................................................................................................................................ 6
1.3 Electromagnetic Interference (EMI) – United States FCC Information......................................................... 6
1.4 Electromagnetic Interference (EMI) – Canada Information..............................................................................7
1.5 Trademarks .................................................................................................................................................................7
2. Physical Interfaces ........................................................................................................................................................ 8
2.1 Ethernet...................................................................................................................................................................... 8
2.2 General Purpose Input and Outputs ..................................................................................................................... 8
2.3 RS-232 serial port .................................................................................................................................................... 8
2.4 USB OTG (On-The-Go) port .................................................................................................................................... 8
2.5 CAN Bus port ............................................................................................................................................................. 9
2.6 Locking 3 Wire power connector with ignition sense ....................................................................................... 9
2.7 Multiple RF connectors (SMA/RP-SMA) .............................................................................................................. 9
3. SIM Card Installation.....................................................................................................................................................10
4. Connecting the CTM-200............................................................................................................................................ 11
4.1 Connect Power......................................................................................................................................................... 11
4.2 Connect External Antennas ..................................................................................................................................12
4.2.1 Cellular..............................................................................................................................................................12
4.2.2 GPS....................................................................................................................................................................13
4.2.3 Wi-Fi/Bluetooth..............................................................................................................................................13
4.2.4 Satellite (Optional) .........................................................................................................................................13
4.2.5 Short Range Wireless or WPAN (Optional).................................................................................................13
5. Installing the CTM-200 ................................................................................................................................................14
5.1 Mounting ...................................................................................................................................................................14
5.2 Connecting the Ethernet Cables..........................................................................................................................15
5.3 Serial Data Cable Connection ...............................................................................................................................15
5.4 General Purpose I/O (GPIO) ...................................................................................................................................16
5.4.1 Output Connection ........................................................................................................................................ 17
5.4.2 Input Connection ...........................................................................................................................................18
5.5 CAN2.0B Bus ...........................................................................................................................................................20
6. Configuring the CTM-200 .......................................................................................................................................... 22
6.1 Login.......................................................................................................................................................................... 22
6.2 Web Interface ..........................................................................................................................................................23
6.3 Command Line Interface.......................................................................................................................................26
6.4 Configuring, Cellular Wireless Network Parameters........................................................................................ 27

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6.5 Wi-Fi Networks ........................................................................................................................................................ 29
6.5.1 Access Point ..................................................................................................................................................30
6.5.2 Client................................................................................................................................................................30
7. Additional Features .....................................................................................................................................................32
7.1 Automatic Power Control .....................................................................................................................................32
7.2 Power Consumption ..............................................................................................................................................33
7.3 Device Reset............................................................................................................................................................33
7.4 LED Indicators .........................................................................................................................................................34
8. General Troubleshooting Operation ......................................................................................................................... 35
9. Time ................................................................................................................................................................................36
9.1 Time Synchronization............................................................................................................................................36
9.2 Time zones ...............................................................................................................................................................36
10. Device Management ..............................................................................................................................................36
10.1 Upgrading and Configuring ............................................................................................................................36
10.2 How to access the CTM-200 remotely......................................................................................................... 37
10.3 SMS ...................................................................................................................................................................... 37
10.4 SNMP ................................................................................................................................................................... 39
10.5 CCM Manager..................................................................................................................................................... 39
11. Reporting..................................................................................................................................................................40
11.1 Regular Interval Reports (AVL).......................................................................................................................40
11.2 Irregular Interval Reports ................................................................................................................................42
11.3 Infrequent Interval Reports ............................................................................................................................43
11.4 Triggers or event conditions...........................................................................................................................43
11.5 Report Definition...............................................................................................................................................44
11.6 Report Messages...............................................................................................................................................45
11.7 Report Triggered Scripts ................................................................................................................................. 47
11.8 File Based Reporting ........................................................................................................................................48
11.9 Store and Forward ............................................................................................................................................48
12. System and Event logs..........................................................................................................................................49
13. Connection monitoring tools ...............................................................................................................................50
14. Security ....................................................................................................................................................................50
14.1 Remote Access Control ...................................................................................................................................50
14.2 Friends list ..........................................................................................................................................................50
14.3 LAN Friends........................................................................................................................................................50
14.4 Radius..................................................................................................................................................................50
15. Networking................................................................................................................................................................51
15.1 VPN .......................................................................................................................................................................51
15.1.1 IPSec.............................................................................................................................................................51

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15.1.2 VPNC.............................................................................................................................................................51
16. Engine Diagnostics Support................................................................................................................................. 52
17. Geo-Routing ............................................................................................................................................................53
18. Accessory or 3rd party product support.............................................................................................................53
18.1 PAD Mode ........................................................................................................................................................... 53
18.2 MODBUS..............................................................................................................................................................53
18.3 Man Down Pendant ..........................................................................................................................................53
18.4 Garmin® Personal Navigation Devices ........................................................................................................54
18.5 Miscellaneous external devices, salt spreader controllers, etc...............................................................54
18.6 Access Control ..................................................................................................................................................55
18.7 RF Switch............................................................................................................................................................ 56
18.8 CTM-200 with integrated Iridium™ ISU module..........................................................................................56
18.9 CTM-200 with integrated battery backup................................................................................................... 57

Notice
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
1. Notice
Due to the nature of wireless communication, the reception or transmission of data can never be
guaranteed. Data may be delayed, corrupted, or never received. Data transfer problems are rare with well-
constructed and configured wireless networks used in conjunction with devices such as the CTM-200
wireless data device. Cypress Solutions Inc. accepts no responsibility for damages of any kind including, but
not limited to personal injury, death, or loss of property due to the delay or loss of data resulting from the
use of the CTM-200 wireless data device.
1.1 Operation in hazardous environments
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A, B,C AND D OR NON-
HAZARDOUS LOCATIONS ONLY.
Wireless transmitters can cause interference with some critical operation equipment. For this reason, it is
required that the RF portion of the CTM-200 wireless data device be turned off when in the vicinity of
blasting operations, medical equipment, life support equipment, or any other equipment that is susceptible
to radio interference. The CTM-200 wireless data device must be turned off when on-board or in the vicinity
of any aircraft. The FAA prohibits the use of wireless transmitter equipment at any time during aircraft flight.

Notice
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
1.2 Regulatory restrictions
CAUTION: Any modifications to the CTM-200 wireless data device not expressly authorized by Cypress
Solutions Inc. may cause its regulatory approval status to become invalidated, thereby voiding your
authority to use the product.
The CTM-200 wireless data device contains a wireless device approved under FCC CFR 47 part 2.1091 and
Industry Canada RSS-102 rules for operation as a mobile or fixed device with its specified antenna of gain
≤6dBi and from which a separation distance of at least 20 cm (8”) must be maintained from all persons at all
times and during all modes of operation. The antenna used must not be co-located or operated in
conjunction with any other antenna or transmitter. These rules are in place to prevent any possible hazard
due to personal exposure to electromagnetic radiation.
CTM-200 devices are designed to operate with approved wireless modules installed. These cards will have
their own FCC and Industry Canada approval ID numbers.
1.3 Electromagnetic Interference (EMI) – United States FCC Information
This equipment has been tested and found to comply with limits for a class A digital device, pursuant to part
15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference
in a commercial installation. This equipment generates, uses, and can radiate radio frequency energy, and if
not installed and used in accordance with the instructions, may cause harmful interference to radio
communication. However, there is no guarantee that harmful interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected
• Consult the dealer or an experienced radio/TV technician for help

Notice
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1.4 Electromagnetic Interference (EMI) – Canada Information
This digital apparatus does not exceed the class B limits for radio noise emissions from digital apparatus as
set out in the interference causing equipment standard entitles “Digital Apparatus”, ICES-003 of the
Department of Communications.
Cet appareil numérique respecte les limites de bruits radioélectriques applicables aux appareils numériques
de Classe B prescrites dans la norme sur le matériel brouilleur: “Appareils Numériques”, NMB-003 édictée
par le Ministre des Communications.
1.5 Trademarks
All brand or product names, trademarks, logos, etc. used in this manual are owned by their respective
companies.

Physical Interfaces
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2. Physical Interfaces
2.1 Ethernet
• Two Ethernet ports (bridged/non-bridged)
• Ethernet services can be disabled
• Ethernet ports can use DHCP or static IP addresses, DHCP can be configured to a single IP address
• Gateway support when an Ethernet port is used to connect to the Internet through another router
• Static NAT support
• Multi-wan support for special packet routing configurations
2.2 General Purpose Input and Outputs
• One General Purpose 18 position Input and Output interface
• Inputs x 6 (2 differential)
• Outputs x 4
• Wiegand/iButton™ interface
2.3 RS-232 serial port
• Console, Command Line Interface access
• PPP, dial up over serial (legacy)
• PAD host interface (2 available), Virtual Serial Line replacement
• MODBUS host interface, MODBUS interface
• Serial Access Control (RFID) interface, Access control hardware interface
• Various Spreader Controller models, Spreader controller interface
• External GPS receiver, Add a high precision GPS receiver input
• Garmin™ Personal Navigation Devices, Interface for in vehicle display
• Auxiliary Equipment Interface
• Inputs x 2
• Outputs x 2
2.4 USB OTG (On-The-Go) port
• For future implementation

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2.5 CAN Bus port
• OBDII (ISO15765 -4)
• J1939
2.6 Locking 3 Wire power connector with ignition sense
• 6-36 VDC with Transient (spike) protection
• 2 mA @ 12 Volts low power mode
2.7 Multiple RF connectors (SMA/RP-SMA)
• Threaded SMA style for all RF connections

SIM Card Installation
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
3. SIM Card Installation
In most cases the device will ship with a pre-configured, installed SIM card. In this case, SIM card installation
is not required.
SIM card access is via the removal of the top cover plate by removing the 4 top cover #8 socket head cap
screws using a 9/64” Allen key driver.

Connecting the CTM-200
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
4. Connecting the CTM-200
4.1 Connect Power
The CTM-200 can be paired with a DC power cable for direct connection to a DC power supply or with an
optional AC Wall Plug adaptor that allows quick and easy connection to standard 120V AC Power.
Red +5.5V to +36V DC
Black
0V return (GND)
White
Standby / Ignition (+V for operation, Off for standby)
A 5 Amp “slow-blow” fuse is recommended in the +V supply line.
When the operate/standby line is used, the CTM-200 can take advantage of the state of this line using its
“ignition sense” features. When the ignition line is wired the CTM-200 does not completely shutdown, a very
small amount of power is used (2 mA) which allows a small microprocessor to monitor the status of various
inputs so the device can “wake on events” that occur when the device is in low power mode.
Advantages of connecting power using the vehicle operate/standby or ignition line:
• Ignition ON/OFF events can be reported and logged.
• Shutdown based on a timer can be activated, for example, turn CTM-200 off 10 mins after ignition
has been switched off.
•GPS re-acquisition time is minimized

Connecting the CTM-200
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Events that can trigger the device to enter full operating mode:
• Wake on an acceleration condition
• Wake on an onboard geo-fence violation.
• Wake on real time clock conditions.
• Wake up when a GPS monitored speed is met.
• Wake up based on a temperature (as monitored by the internal temperature sensor)
• Wake the CTM-200 an input being triggered via the GPIO interface.
• Wake on Man-Down Pendant alert
Before any external cables are connected (GPS, Cellular RF, Wi-Fi RF, WPAN RF, serial, Ethernet,
GPIO, CAN), verify that the power cable is wired correctly on the battery side. In certain cases,
reversely connected battery input may cause damage which is not covered under warranty.
4.2 Connect External Antennas
The CTM-200 is designed to operate with external antennas. Antennas vary a great deal and should be
selected based on the application the device is going to be used. All antenna connectors utilize SMA jacks
with the exception of Wi-Fi/ Bluetooth which require reverse polarity SMA (RP-SMA).
For optimum performance antennas should be mounted in a vertical orientation as high up as possible and
with clear line of sight in all directions. For regulatory purposes it must be mounted in such a position as to
maintain a separation distance from any person of at least 20cm (8”).
4.2.1 Cellular
The cellular connection supports MIMO (multi-in multi-out). For best performance ensure both primary and
secondary cellular antenna connections are made to an antenna that supports diversity or to two separate
antennas. If only one antenna connection is available, use the connection labeled “PRI-RF”.
Technology Frequency Range (MHz)
LTE 700(B17), (B13) / 850, (B5) / 1700/2100(B4) AWS, 1900, (B2) PCS / 2500(B41)
Note: LTE frequencies are RF module dependent and can change based on
carrier/region
WCDMA 850/1900/2100
CDMA
1xRTT/EV-DO 800/1900
GSM/GPRS/EDGE
850/900/1800/1900

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4.2.2 GPS
The GPS antenna should be an active type of antenna with a gain of at least 26dB and compatible with a 3.3
volt DC supply provided directly by the CTM-200 via the coax cable. The antenna installation should typically
be on an upper horizontal surface of a vehicle or building with a clear 360-degree view of the sky.
Connect a suitable GPS antenna to the port labeled “GPS”. For best performance select a GPS antenna that
supports GPS/Glonass/Galileo(GNSS) constellations.
Technology
Frequency Range (MHz)
GPS/GLONASS/Galileo L1 Band 1559-1610
4.2.3 Wi-Fi/Bluetooth
Local Wireless via Wi-Fi (802.11bgn) and Bluetooth (802.15.1) requires an external Wi-Fi antenna connected
via a reverse polarity SMA connector
Technology
Frequency Range (MHz)
Wi-Fi 2400
Bluetooth 2400
4.2.4 Satellite (Optional)
The Chameleon CTM-200 “Dual Mode” Gateway features an Iridium Subscriber Unit (ISU) satellite module
(SBD9602) and a mini-PCI express/NGFF form factor cellular wireless module. With the internal ISU,
reports, cmd commands and Packet Assembly/Disassembly (PAD) can all be sent via satellite. The CTM-200
offers remote configuration dual mode features, where It can be set to smart switching, using cellular when
available, and where cellular coverage is marginal, it switches to satellite (resulting in 100% coverage).
For more details regarding satellite configuration, visit the Cypress CTM-200 Application Notes page online,
at https://www.cypress.bc.ca/resources/ and click on the ‘Application Notes’ link in the CTM-200 section.
4.2.5 Short Range Wireless or WPAN (Optional)
Short-range wireless for “Man-Down Pendant” accessories using the 802.15.4 standard
Technology
Frequency Range (MHz)
WPAN
2400

Installing the CTM-200
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5. Installing the CTM-200
5.1 Mounting
The CTM-200 includes a flexible mounting bracket that has eight 5mm mounting holes suitable for #10
screws, use 4 of the 8 available mounting holes. Take care not to over-tighten these screws and damage
the bracket. Once this has been installed in the required location, clip the CTM-200 into the 4 tabs of the
bracket. The bracket can be used as drill guide template. There are a total of 8 mounting holes (2, 4-hole
patterns, 2” x 5.5” and 1.75” x 3.75”).
The CTM-200 should be mounted in an area where it is free from dust and liquids.
173 mm
103 mm
50 mm

Installing the CTM-200
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
5.2 Connecting the Ethernet Cables
Plug one end of a standard Ethernet patch cable into the CTM-200’s Ethernet port(s), and the other end into
the LAN device, PC or Ethernet peripheral. The Ethernet port is compatible with 10Base-T or 100Base-T
connection types. The Ethernet ports on the CTM-200 are non-switched, each having their own unique IP
address. The Ethernet ports support auto MDI/MDIX, meaning no Ethernet crossover cable will be needed
regardless of whether the CTM-200 is connected to a router or to a computer.
Ethernet Port
Default IP
LAN0
192.168.1.1
LAN1
192.168.2.1
5.3 Serial Data Cable Connection
The serial data port is a standard DB9 female connector configured as Data Communication Equipment
(DCE) and is wired as per the table below.
DB9 Pin Signal Name Direction
1 DOUT5 Digital Output 5
2
RxD
Received Data (by DTE)
CTM-200 to PC
3 TxD Transmitted Data (by DTE) PC to CTM-200
4 INPUT7 Input 7
5
GND
Signal Ground
6
DOUT6
Digital Output 6
7 RTS Request To Send PC to CTM-200
8 CTS Clear To Send CTM-200 to PC
9 INPUT8 Input 8
Serial data ports on most computer equipment are configured as Data Terminal Equipment (DTE) with a DB9
male connector. A standard serial data cable will allow for direct connection of the CTM-200 to most
computer and terminal equipment. In some cases, it may be necessary to insert a “null modem” or “gender
changer” in the serial data line in order to correctly connect between the devices.
As an option on the CTM-200 a second serial port is available as a 3 pin DCE connection:
PIN1: RxD
PIN2: TxD
PIN3: GND

Installing the CTM-200
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1 3
5
7 9 11 13 15
17
2 4
6
8 10 12 14
16 18
5.4 General Purpose I/O (GPIO)
The GPIO connector is a 2 x 9 position 3.5 mm pitch connector. Single or double row connectors can be
used.
In addition to the 4 outputs and 6 inputs on the GPIO connector an extra 2 outputs and 2 single ended inputs
are available on the RS-232 port.
Digital inputs have pull-down resistors. All general purpose I/O (GPIO) pins (i.e. all input and outputs) have
transient protection.
Phoenix Combicon connector #:
Part Number Description Locking Tab
1952092 Single Row YES
1952335 Single Row NO
1738872
Dual Row
NO
The I/O port provides for the control of 4 external devices and for monitoring 6 external sensors and
interfacing to RFID systems.

Installing the CTM-200
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© 2021 Cypress Solutions Complete Manual: CTM-200 R2 (Revision 1.4)
GPIO Block Pin
Signal
Name
1
DOUT1
Output 1
2
DOUT2
Output 2
3
DOUT3
Output 3
4
DOUT4
Output 4
5
GND
Common Ground for power
6
VCC
Power (Power supply output – fused)
7
INPUT1+
Differential input 1 positive
8
INPUT2+
Differential input 2 positive
9
INPUT1-
Differential input 1 negative
10
INPUT2-
Differential input 2 negative
11
INPUT3
Single ended input 3
12
INPUT4
Single ended input 4
13
INPUT5
Single ended input 5
14
INPUT6
Single ended input 6
15 – 18
RFID
Wiegand/iButton™ Interface
Additional GPIO pins available on the DB9 serial port connector:
DB9 Pin Signal Name
1 DOUT5 Output 5
4
INPUT7
Single ended input 7
6 DOUT6 Output 6
9 INPUT8 Single ended input 8
5.4.1 Output Connection
The 4 outputs are configured as “open drain” which means that they can be directly connected to energize
external relays, lamps or other DC devices.
Maximum supply voltage is 36 volts, with a maximum load current of 500mA.

Installing the CTM-200
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Recommended wire gauge for use with the connector is 16AWG. Note that the OUT GND connection is
connected to the CTM-200’s supply ground.
Power (Common Ground)
Switched Load
5.4.2 Input Connection
The 8 inputs may be configured in the CTM-200 for monitoring a digital DC voltage state or an analog DC
voltage. Six of the inputs are single ended and two are differential.
For digital state monitoring the minimum input voltage is 0 volts while the maximum is 36 volts.
The threshold detection voltage is 2.5 volts with 1 volt of hysteresis. Note that the IN GND connection is
referenced to the CTM-200’s supply ground.
Analog input values will be sampled and can be reported at a maximum frequency of 10Hz.
36VDC Max
Power (Common Ground)
Sensor switch
18 16
14
12
10 8 6
4
2
17
15
13 11
9
7
5
3 1
1
3
5
7
9
11
13
15
17
2
4
6
8
10
12
14
16
18

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Example of Digital Input wiring:
36VDC Max
For analog voltage monitoring the measurement range is 0 to +10 volts with 10mV resolution. The input can
withstand up to 36 volts. Note that the IN GND connection is referenced to the CTM-200’s supply ground.
Example of single ended analog input wiring:
Power (Common Ground)
0 to 10 V Analog
Sensor
10 VDC
(36VDC Max)
7
5
Power (Common Ground)
Sensor switch
18 16 14 12
10 8
6
4
2
17 15
13
11
9 7 5
3 1
18 16
14
12
10
17 15
13
11
9
4
2
3
1
8 6