SICK WI180C-EC User manual

OPERATING INSTRUCTION
WI180C-EC
WI180C-EC EtherCAT coupler

Described product
WI180C-EC
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
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Contents
1 About this document........................................................................ 5
1.1 Purpose of this document........................................................................ 5
1.2 Target group.............................................................................................. 5
1.3 Information depth..................................................................................... 5
1.4 Explanation of symbols............................................................................ 5
1.5 Product information.................................................................................. 6
1.6 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 General safety notes................................................................................ 7
2.2 Correct use................................................................................................ 7
2.3 Forseeable misuse................................................................................... 7
3 Product description........................................................................... 8
3.1 Product characteristics............................................................................ 8
3.2 Setup and function................................................................................... 8
3.3 Interfaces.................................................................................................. 8
3.3.1 EtherCAT................................................................................... 8
3.3.2 Power supply............................................................................ 9
3.3.3 Grounding................................................................................. 9
4 Transport and storage....................................................................... 10
4.1 Transport................................................................................................... 10
4.2 Storage...................................................................................................... 10
5 Mounting............................................................................................. 11
5.1 Required materials................................................................................... 11
5.2 Preparing mounting location.................................................................... 11
5.3 Scope of delivery....................................................................................... 11
5.4 Mounting procedure................................................................................. 11
5.5 Connecting the device.............................................................................. 12
6 Commissioning.................................................................................. 13
6.1 Parameterization....................................................................................... 13
6.2 Switching on.............................................................................................. 13
7 Operation............................................................................................ 14
7.1 Safety......................................................................................................... 14
7.2 Daily thorough check................................................................................ 14
7.3 LED status indicators............................................................................... 14
7.4 Device slots and modules........................................................................ 15
7.5 Cyclic data (process data)........................................................................ 16
7.6 Acyclic data (service data)........................................................................ 17
7.7 Object library............................................................................................. 17
7.7.1 Standard objects..................................................................... 18
CONTENTS
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7.7.2 Module data............................................................................. 20
7.7.3 Coupler data............................................................................. 21
7.7.4 WLL180T.................................................................................. 23
7.7.5 KTL180..................................................................................... 25
7.7.6 OD1 on AOD1........................................................................... 27
7.7.7 OL1 on AOD1............................................................................ 31
8 Diagnosis............................................................................................ 35
9 Decommissioning............................................................................. 36
9.1 Dismantling............................................................................................... 36
9.2 Disposal..................................................................................................... 36
10 Technical data.................................................................................... 37
10.1 Dimensional drawings.............................................................................. 37
10.2 Technical data........................................................................................... 37
10.3 UL Satisfaction Ratings............................................................................ 39
10.4 Ordering information, accessories........................................................... 39
CONTENTS
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1 About this document
1.1 Purpose of this document
These operating instructions contain information required during the life cycle of the
device.
These operating instructions must be made available to all those who work with the
device.
Please read these operating instructions carefully and make sure that you understand
the content fully before working with the device.
1.2 Target group
These operating instructions are intended for the following target groups: Project devel‐
opers (planners, developers, designers), installers, electricians, programmers, opera‐
tors and maintenance personnel.
The structure of these operating instructions is based on the life-cycle phases of the
device: Project planning, mounting, electrical installation, commissioning, operation,
maintenance and disposal.
1.3 Information depth
These operating instructions contain information about the following topics relating to
the device:
•Product description
•Mounting
•Electrical installation
•Commissioning and configuration
Furthermore, when planning and using sensors such as the device, technical expertise
is required, which is not covered in this document.
Official and legal regulations for operating the device volume measurement system
must always be complied with.
You can find further information on the Internet at www.sick.com.
1.4 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
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CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.5 Product information
Table 1: Product information
Product name WI180C-EC
Article number 6068089
Device version EtherCAT
Manufacturer SICK AG
1.6 Further information
www.sick.com
The following information is available on the Internet:
•Other language versions
•Data sheets and application examples
•CAD data of drawings and dimensional drawings
•Certificates (e.g. EU declaration of conformity)
•Current device files
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 General safety notes
•The mounting, electrical installation and configuration of the device must be car‐
ried out by professionally qualified personnel only.
•Before mounting, it is imperative that you familiarize yourself with the operating
instructions for the connected devices.
•When mounting and electrical installation work is being carried out, always comply
with applicable health and safety and environmental regulations.
•The device must not be used outdoors or in areas with flammable/explosive
atmospheres!
•When installing the device, always consider the electrical connected loads.
•Replace faulty or damaged cables and male connectors immediately.
•Replace damaged or faulty couplers immediately.
•When mounting the device, it is imperative that you use suitable mounting equip‐
ment and that you consider their specific requirements.
•Ensure a constant power supply to the device within the set parameters.
•Only operate the device within the set operating parameters.
•Regularly check that the device is functioning properly.
•Structural modifications to the device are not permitted.
•The device is not designed as a safety product.
•This device complies with the Radio Safety Requirements (EMC) for the industrial
sector (Radio Safety Class A). It may cause radio interference if used in a residen‐
tial area.
2.2 Correct use
Correct use requires that the device is used industrially indoors without any specific cli‐
matic and atmospheric requirements. Any use outside of the areas mentioned in each
case will be considered to be incorrect use and void any warranty claims against
SICK AG.
2.3 Forseeable misuse
Not taking account of the pin assignment or using an incorrect adapter cable may dam‐
age or destroy the connected EtherCAT coupler.
Connecting the EtherCAT coupler to signal or power cables that are too long may lead to
a loss of data and damage to the EtherCAT coupler.
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3 Product description
3.1 Product characteristics
The device is an interface coupler that can be used to connect connected devices (e.g.
WLL180T) to the EtherCAT network. The relevant devices are connected via a simple
plug system on the side of the coupler.
Normally the entire system is installed on a mounting rail near the application.
The coupler supports up to 16 connected devices, which are likewise connected to one
another via the plug system.
Further properties:
•EtherCAT slave
•Configuration via CoE protocol (CANopen over EtherCAT)
•2 Ethernet connections with transmission rate of 100 Mbaud
Further specifications can be found in the technical data (see "Technical data",
page 37).
3.2 Setup and function
1
2
3
6
5
4
1Bus male connector (system bus)
2Service port
3Power supply connection (M8), 4-pin
4D-coded M12 connector, 4-pin, EtherCAT
5D-coded M12 connector, 4-pin, EtherCAT
6Status LEDs
3.3 Interfaces
3.3.1 EtherCAT
1
43
2
Table 2: EtherCAT pin assignment
Pin Pin assignment
1 Tx+
2 Rx+
3 PRODUCT DESCRIPTION
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Pin Pin assignment
3 Tx-
4 Rx-
3.3.2 Power supply
2 4
13
Table 3: Power supply pin assignment
Pin Pin assignment
1 +12 – 24 VDC
2 Not assigned
3 GND
4 Not assigned
3.3.3 Grounding
The device is grounded via the mounting rail by means of a spring contact:
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4 Transport and storage
4.1 Transport
Either transport the device in the original packaging or use a padded transport con‐
tainer. Make sure that you comply with the maximum permitted environmental condi‐
tions (see "Technical data", page 37).
4.2 Storage
If you want to store the devicefor a relatively long time, pack it as you would for trans‐
port. Make sure that the storage location complies with the permitted environmental
conditions (see "Technical data", page 37).
4 TRANSPORT AND STORAGE
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