DACE GIGA-S User manual

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
Equipment Type: Variable Frequency and Voltage Vibratory Polisher
Model: GIGA-S
Electrical Requirements: 110 / 220 Volts
Electrical Frequency: 50/60 Hz
Motor Frequency: 0-240 Hz
Motor Voltage: 50-220 V
Manual Revision Date: May 2021

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
Contents
PAGE
Warranty i
1.0 Safety Guidelines 1
2.0 Product Description 4
3.0 Unpacking, Shipping, and Installation 6
4.0 Start-Up and Operation 8
5.0 Vibratory Polishing Basics 14
6.0 Maintenance 15
7.0 Metallographic Consumables 16
8.0 Troubleshooting 22
9.0 List of Spare Parts 24
10.0 Electrical and Mechanical Drawings 32

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GIGA-S Vibratory Polisher
WARRANTY
Terms and Conditions applying to all PACE Technologies Products
1. LIMITED WARRANTY AND DISCLAIMER:
PACE Technologies Products are warranted for two years from the purchase date to be free from defects in
material and workmanship under correct use, normal operating conditions, and proper application. PACE
Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE Technologies
option, of any PACE Technologies Product or part which proves to be defective as provided herein. PACE
Technologies reserves the right to either inspect the product at Buyer’s location or require it to be returned to the
factory for inspection. Buyer is responsible for freight to and from factory on all warranty claims. The above
warranty does not extend to goods damaged or subjected to accident, abuse or misuse after release from PACE
Technologies warehouse, nor goods altered or repaired by anyone other than specifically authorized PACE
Technologies representatives. PACE Technologies shall not in any way be responsible for the consequences of
any alteration, modification or misuse unless previously approved in writing by an officer of PACE
Technologies.
PACE TECHNOLOGIES MAKES NO EXPRESS WARRANTIES OTHER THAN THOSE WHICH ARE
SPECIFICALLY DESCRIBED HEREIN. Any description of the goods sold hereunder, including any reference
to Buyer’s specifications and any description in catalogs, circulars and other written material published by PACE
Technologies, is the sole purpose of identifying such goods and shall not create an express warranty that the
goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
THERE ARE NO IMPLIED WARRANTIES OF MECHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE. THIS WARRANTY STATES PACE TECHNOLOGIES ENTIRE AND EXCLUSIVE LIABILITY
AND BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM FOR DAMAGES IN CONNECTIONS WITH
PACE TECHNOLOGIES PRODUCTS. PACE TECHNOLOGIES WILL IN NO EVENT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF
THE PURCHASE PRICE.
2. LIABILITY CAP:
PACE Technologies maximum aggregate liability for loss and damage arising under, resulting from or in
connection with the supply or use of the Equipment and Consumables provided under this purchase, or from the
performance or breach of any obligation (s) imposed hereunder, whether such liability arises from any one or
more claims or actions for breach of contract, tort, (including negligence), delayed completion, warranty,
indemnity, strict liability or otherwise, unless otherwise limited by the terms hereof, shall be limited to one
hundred percent (100%) of the purchase price.
3. DELIVERY:
Customer assumes and shall bear the risk of all loss or damage to the Products from every cause whatsoever,
whether or not insured, and title to such Products shall pass to Customer upon PACE Technologies delivery of
the Products to the common carrier of Pace Technologies choice, or the carrier specified in writing by Customer,
for shipment to Customer. Any claims for breakage, loss, delay, or damage shall be made to the carrier by the
Customer and Pace Technologies will render customer reasonable assistance in prosecuting such claims.
4. ACCEPTANCE:
Customer shall inspect the Products promptly upon receipt of delivery. Unless customer objects in writing within
thirty (30) business days thereafter, customer shall be deemed to have accepted the Products. All claims for
i

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GIGA-S Vibratory Polisher
damages, errors, or shortage in Products delivered shall be made by Customer in writing within such
five (5) business day period. Failure to make any claim timely shall constitute acceptance of the
Products.
5. PAYMENT:
Customer agrees to provide timely payment for the Products in accordance with the terms of payment
set forth on the reverse side hereof or in any proposal submitted herewith. If any payment is not paid
on or before its due date, Customer shall pay interest on such late payment from the due date until paid
at the lesser of 12% per annum or the maximum rate allowed by law.
6. DEFAULT:
If Buyer is in default (including, but not limited to, the failure by Buyer to pay all amounts due and
payable to Seller) under the work or purchase order or any other agreement between Buyer and Seller,
Buyer’s rights under the warranty shall be suspended during any period of such default and the
original warranty period will not be extended beyond its original expiration date despite such
suspension of warranty rights.
7. MISCELLANEOUS PROVISIONS:
This agreement has been made in and shall be governed by the laws of the State of Arizona. These
terms and conditions and the description of the Products on the reverse side hereof or in any proposal
submitted herewith constitute the entire agreement and understanding of the parties with respect to this
sale and supersede all prior and contemporaneous agreements or understandings, inducements or
representations, expressed or implied, written or oral, between the parties with respect hereto. Any
term or provision of this Agreement may be amended, and any observance of any term of this
Agreement may be waived, only by a writing signed by the party to be bounds. The waiver by a party
of any breach shall not be deemed to constitute a waiver of any other breach. Should suit be brought
on this Agreement, the prevailing party shall be entitled to recover its reasonable attorneys’ fees and
other costs of suit including costs and attorneys’ fees incurred on appeal or in collection of any
judgment.
ii

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
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GIGA-S Vibratory Polisher
1.0 Safety Guidelines
1.1 Warning Sign
!This sign points to special safety features on the machine.
Do not attempt to counteract the safety lockout mechanism. Doing so could
result in injury to yourself or the machine.
Ensure that the bowl is completely locked down before attempting to power on
machine.
1.3 Emergency Statement
1.2 Safety Precautions
1
!Operate unit as specified in this manual.
!Disconnect power before opening unit.
!Ensure that any air slots on the machine remain unobstructed.
!Careful attention to this instruction manual and the recommended safety
guidelines is essential for the safe operation of the GIGA-S.
!
Proper operator training is required for operation of the GIGA-S. Any
unauthorized mechanical and electrical change, as well as improper
operation, voids all warranty claims. All service issues need to be
reported to the manufacturer / supplier.

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GIGA-S Vibratory Polisher
1.4 Safety Test
!
Examine and verify that the GIGA-S safety devices and operating
performance are in good working condition prior to use. The following safety
check of the locking mechanism is required:
Test:
1. Activate the main switch.
2. Insert the locking handle into the side slot.
3. Rotate handle 180° counterclockwise to
unlock the bowl.
4. Press Run/Stop button.
Proper
Response:
The lock indicator on the front panel should
glow red and the machine will not begin running
a program. A message will display on the
screen.
Malfunction: Machine begins running a program or lock
indicator shows that is ON.
Corrective
Measure:
Disconnect power supply cord and call service
technician before continuing use.
2
Locking Indicator

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GIGA-S Vibratory Polisher
2.0 Product Description
2.1 General Description
3
The GIGA-S is a metallographic vibratory polishing unit used for final polishing of
specimens. The GIGA-S utilizes a piezoelectric (PZT) motor set to a specific
customizable frequency and voltage to slowly polish the surface of a placed
specimen. When used in conjunction with PACE polishing slurries, a sub-micron
finish can be achieved on all materials. The GIGA-S accepts both 9 and 12 inch
polishing bowls, which allows specimens with a large variety of shapes and sizes to
be polished with minimal operator attention. Pulse Mode is a new feature to the
GIGA line that reduces the risk of staining samples left in polishing slurries. This
mode also stops certain polishing slurries from conglomerating after a procedure is
completed.
Locking Handle
Hinged/Removable Lid
Interchangeable
Bowl
Front Template and
LCD Screen

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GIGA-S Vibratory Polisher
2.2 Basic Size Dimensions
Shown below with a 9-inch bowl installed.
2.2 Features
• Three easily programmable buttons for quick access to common polishing
procedures
• Easy-lock bowl for quick cleaning and changing of polishing medium
• Two-piece bowl design for leak-free operation
• Interchangeable bowl provides ability to polish on a 9 or 12-inch surface
• New Pulse Mode feature for stain-free polishing if samples are left unattended
after procedure has ended
• Quick-release slots for removing adhesive-backed polishing pads
• Removable hinged lid for easy cleaning
4

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GIGA-S Vibratory Polisher
2.3 Technical Specifications
5
Electrical Specifications: 110 / 220 Volts
(50 / 60 Hz)
Polishing Bowl Sizes 9inch, 12inch
Sample Holder Sizes: 1.00in (25mm), 1.25in
(30mm), 1.50in (40mm),
2.00in (50mm)
Motor Type: Piezoelectric
Weight: Approx. 150-lbs (68-kg)
Dimensions (W x H x D): Approx. 17in x 16in x 20in
(431mm x 406mm x
508mm)
Working Temperature: 32° - 100°F
(0 – 40°C)
Shipping Temperature: 32° - 130°F
(0 – 54°C)
Storage Temperature: 32° - 100°F
(0 – 40°C)
Maximum Sample Diameter: 2.00in (50mm)
Maximum Weight in Bowl 23lbs (10.5kg)

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GIGA-S Vibratory Polisher
2.0 Unpacking, Shipping and Installation
2.1 Unpacking Unit is delivered in a box. Unpack and check for
completeness of parts.
Measures WxHxD: Approx. 27in x 22.5in x 24in
(685mm x 571mm x 609mm)
Weight: Approx. 165 lbs (75 kg)
When moving box, lift from the bottom.
It is recommended a minimum of two people assist
when moving an object exceeding 40 lbs.
2.2 Shipping The GIGA-S Vibratory Polisher is packaged in a custom
box with form-fitting foam. The foam and box may be
discarded after removal of the machine
When moving box, lift from bottom.
Team Lift Required
! Caution: Heavy equipment. Take care to avoid
bodily injury.
6
Installation continued on following page.

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GIGA-S Vibratory Polisher
7
2.3 Installation
The GIGA-S should be placed on a stable, flat surface with access to
an electrical connection.
To reduce noise caused by rapid vibration of the unit, ensure surface is
as sturdy as possible.
Locate the power plugin on the back of the GIGA-S
machine. Plug the provided power cord into the
mating hole. Flip the power switch to turn on. The
switch will illuminate when power is available.

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GIGA-S Vibratory Polisher
4.0 Start-up and Operation
4.1 General
8
The GIGA-S Vibratory Polisher is typically used as a final polishing step in
the metallographic process. When used in conjunction with other PACE
Technologies equipment and consumables, perfect sample preparation can
be easily achieved.
NANO 2000S-FEMTO 1100S
NANO 1000S-FEMTO 1500S
ZETA 2000
GIGA-900S

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GIGA-S Vibratory Polisher
4.2 Screen Interface
99
The GIGA-S has a large print template that is used to run all functions of the
machine. It is easy to use and program. All the button functions are explained
in the following sections.
4.2.1 Display Screen
Timer Display
Speed Indicator
Digit Indicator

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GIGA-S Vibratory Polisher
Displays the countdown (or count up) of the procedure. Once the machine
reaches 00:00:00 the machine will stop, unless Pulse mode is selected.
Programmable RPM Buttons:
Short Press: Changes the frequency, timer, pulse mode, and speed of
the GIGA-S to the values programmed to the button
Long Press: This brings up program mode for selecting a desired time
and speed. Pressing the Frequency button will bring up the frequency
screen. Setting the parameter on this screen will save it to the button.
All of these parameters will be saved to the button and therefore activated
on a short press of the button.
Speed Buttons:
Adjusts the speed setting of the bowl up or down in 5% increments.
Digit Adjustment Buttons:
Up/Down Buttons: Moves the digit above the Digit Indicator up or down
by one increment.
Left Button: Left Button moves the Digit Indicator over one space to the
left.
Clear Button: Clears the timer to 00:00:00.
4.2.2 Template Buttons
Indicates the set speed of rotation. Higher speed settings cause samples
to move around the bowl faster. If set too high, the vibration will be too
much for proper polishing. Higher speeds will also cause more splashing
of polishing liquids.
Speed Indicator:
Timer Display:
10

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GIGA-S Vibratory Polisher
Run/Stop Button:
Toggles if pulse mode is activated after timer reaches 00:00:00. Press
and hold to change factory settings.
Frequency Display
Speed Indicator
Frequency Button:
Changes the screen to the frequency set screen (as seen at the bottom of
the page. Use the digit indicator buttons to change to desired frequency.
While on the frequency editing screen; edit each speed increment as
needed. The machine is set at the factory for a smooth speed curve. Cus-
tomized adjustments can be made to each speed setting.
Lock Indicator:
Green Light: Indicates the lock is activated and the machine is able to start.
Red Light: Lock is not engaged and the machine will not start. The machine
will also stop if the lock is disengaged while running.
Starts the timer and runs the machine at the set parameters. Stopping the
machine will not reset the timer. Use the Clear Button to set timer to
00:00:00.
Pulse Mode Button:
11

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GIGA-S Vibratory Polisher
4.3 Locking Mechanism
Insert the locking handle straight into the side port of the GIGA. Once inside, the
handle should be guided into the hex-shaped hole on the bowl locking mechanism.
Rotate the handle about 180 clockwise. The front panel will indicate when the bowl
is engaged in the lock. Remove the handle and place next to the
machine. The handle should not be left in the machine while it is running.
The frequency set at the factory is ideal for compression mounts that have been
mounted in their respective GIGA sample holders. The GIGA-S is fully capable
of handling irregular and heavy objects. If the user wishes to place a large or
irregularly shaped object in the bowl, it is recommended to adjust the frequency
to ensure optimal polishing. If similar parts are polished often, the ability to save
the procedure is available. The desired frequency can be found as follows:
4.4 Finding the Correct Frequency
1. Lock down the GIGA bowl and ensure the Locking Indicator is ON.
2. Fill the GIGA bowl with the intended polishing medium.
3. Place the sample(s) inside the bowl.
4. If the user plans to program settings for one of the buttons, follow the
directions in section 4.5 Programming a Button.
5. Start the machine with the Run/Stop button.
6. Press the frequency button and adjust up or down until the sample starts to
move.
7. Continue adjusting the frequency up or down in small increments until the
sample is moving at the desired rate in a continuous smooth circle.
8. Press frequency again to save the parameter.
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GIGA-S Vibratory Polisher
4.5 Programming a Button
1. Press and hold the button that you would like to set parameters to: P1, P2, or P3.
2. Set the timer to desired time.
3. Change the speed to desired speed setting.
4. Toggle Pulse mode on or off.
5. Press button again to save.
4.6 Finding the Correct Speed
Once the optimal frequency is found, the speed setting needs to be set. Speed is
simply the amplitude of the vibration. Increase the speed to make the specimen(s)
rotate faster. If they are moving smoothly across the surface of the bowl, the speed
setting is ideal. Once the samples start to jiggle or lift noticeably from the bowl, the
speed is too high and will not be as effective at polishing.
13

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GIGA-S Vibratory Polisher
5.0 Vibratory Polishing Basics
Vibratory polishing is a specialized polishing technique notable for its low sample
deformation. It utilizes easily available standard polishing abrasives such as those
sold at PACE Technologies, and requires minimal operator skill, reducing damage
from human error.
Vibratory polishing uses a spring and motor to create the vibration, and by angling
the spring mechanism, this causes the specimen to rotate around the polishing
bowl. This results in minimal damage to the sample, but can require up to several
hours of polishing. The advantages can be seen in the below figures. Figure 1 and
2 show the effect of polishing a low-carbon steel with standard polishing techniques
while figure 3 shows the results using vibratory polishing. As you can see, vibratory
polishing is an effective polishing technique for removing surface deformation.
Figure 1: 1080 Steel, standard polishing, 400X B.F.,
etchant 2% Nital, mag. 400X
Figure 2: 1080 Steel, standard polishing, 400X DIC.,
etchant 2% Nital, mag. 400X
Figure 3: 1018 Steel, vibratory polishing, 400X DIC,
etchant 2% Nital, mag. 400X.
14

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GIGA-S Vibratory Polisher
15
6.0 Maintenance
6.1 Introduction
The GIGA-S polisher is a low maintenance machine. In order to maintain proper
performance, it is advised to properly clean the polishing bowl after every use.
Some abrasive slurries will conglomerate and introduce contamination to future
polishing steps if not properly cleaned. The hinged hood should be wiped down
with a damp cloth when small contaminants can be seen. If a large amount of
sloshing has occurred, the hood should be removed and thoroughly cleaned to
reduce the risk of contamination.
6.2 Instructions
Take a damp cloth and lightly scrub the surface of the cover and hood. Do not
use chemicals to clean.
To remove the hood for cleaning, loosen the four thumb screws on the back of
the machine (shown below). Clean the hood with soapy water. Place the hood
back onto the hinges and tighten the thumb screws to secure the hood back in
place.
It is recommended to clean the hood after use before slurries or other polishing
mediums have time to dry.
To clean the GIGA-S polishing bowl, simply remove the bowl from the locking
plate and properly dispense of any polishing medium. Remove the polishing cloth
and continue to wash the bowl as needed.

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GIGA-S Vibratory Polisher
16
7.0 Metallographic Consumables
7.1 SiC Abrasive Paper, Surface Roughness