DACE GIGA-S User manual

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
Equipment Type: Variable Frequency and Voltage Vibratory Polisher
Model: GIGA-S
Electrical Requirements: 110 / 220 Volts
Electrical Frequency: 50/60 Hz
Motor Frequency: 0-240 Hz
Motor Voltage: 50-220 V
Manual Revision Date: May 2021

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲ INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
Contents
PAGE
Warranty i
1.0 Safety Guidelines 1
2.0 Product Description 4
3.0 Unpacking, Shipping, and Installation 6
4.0 Start-Up and Operation 8
5.0 Vibratory Polishing Basics 14
6.0 Maintenance 15
7.0 Metallographic Consumables 16
8.0 Troubleshooting 22
9.0 List of Spare Parts 24
10.0 Electrical and Mechanical Drawings 32

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲ INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
WARRANTY
Terms and Conditions applying to all PACE Technologies Products
1. LIMITED WARRANTY AND DISCLAIMER:
PACE Technologies Products are warranted for two years from the purchase date to be free from defects in
material and workmanship under correct use, normal operating conditions, and proper application. PACE
Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE Technologies
option, of any PACE Technologies Product or part which proves to be defective as provided herein. PACE
Technologies reserves the right to either inspect the product at Buyer’s location or require it to be returned to the
factory for inspection. Buyer is responsible for freight to and from factory on all warranty claims. The above
warranty does not extend to goods damaged or subjected to accident, abuse or misuse after release from PACE
Technologies warehouse, nor goods altered or repaired by anyone other than specifically authorized PACE
Technologies representatives. PACE Technologies shall not in any way be responsible for the consequences of
any alteration, modification or misuse unless previously approved in writing by an officer of PACE
Technologies.
PACE TECHNOLOGIES MAKES NO EXPRESS WARRANTIES OTHER THAN THOSE WHICH ARE
SPECIFICALLY DESCRIBED HEREIN. Any description of the goods sold hereunder, including any reference
to Buyer’s specifications and any description in catalogs, circulars and other written material published by PACE
Technologies, is the sole purpose of identifying such goods and shall not create an express warranty that the
goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
THERE ARE NO IMPLIED WARRANTIES OF MECHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE. THIS WARRANTY STATES PACE TECHNOLOGIES ENTIRE AND EXCLUSIVE LIABILITY
AND BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM FOR DAMAGES IN CONNECTIONS WITH
PACE TECHNOLOGIES PRODUCTS. PACE TECHNOLOGIES WILL IN NO EVENT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF
THE PURCHASE PRICE.
2. LIABILITY CAP:
PACE Technologies maximum aggregate liability for loss and damage arising under, resulting from or in
connection with the supply or use of the Equipment and Consumables provided under this purchase, or from the
performance or breach of any obligation (s) imposed hereunder, whether such liability arises from any one or
more claims or actions for breach of contract, tort, (including negligence), delayed completion, warranty,
indemnity, strict liability or otherwise, unless otherwise limited by the terms hereof, shall be limited to one
hundred percent (100%) of the purchase price.
3. DELIVERY:
Customer assumes and shall bear the risk of all loss or damage to the Products from every cause whatsoever,
whether or not insured, and title to such Products shall pass to Customer upon PACE Technologies delivery of
the Products to the common carrier of Pace Technologies choice, or the carrier specified in writing by Customer,
for shipment to Customer. Any claims for breakage, loss, delay, or damage shall be made to the carrier by the
Customer and Pace Technologies will render customer reasonable assistance in prosecuting such claims.
4. ACCEPTANCE:
Customer shall inspect the Products promptly upon receipt of delivery. Unless customer objects in writing within
thirty (30) business days thereafter, customer shall be deemed to have accepted the Products. All claims for
i

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
damages, errors, or shortage in Products delivered shall be made by Customer in writing within such
five (5) business day period. Failure to make any claim timely shall constitute acceptance of the
Products.
5. PAYMENT:
Customer agrees to provide timely payment for the Products in accordance with the terms of payment
set forth on the reverse side hereof or in any proposal submitted herewith. If any payment is not paid
on or before its due date, Customer shall pay interest on such late payment from the due date until paid
at the lesser of 12% per annum or the maximum rate allowed by law.
6. DEFAULT:
If Buyer is in default (including, but not limited to, the failure by Buyer to pay all amounts due and
payable to Seller) under the work or purchase order or any other agreement between Buyer and Seller,
Buyer’s rights under the warranty shall be suspended during any period of such default and the
original warranty period will not be extended beyond its original expiration date despite such
suspension of warranty rights.
7. MISCELLANEOUS PROVISIONS:
This agreement has been made in and shall be governed by the laws of the State of Arizona. These
terms and conditions and the description of the Products on the reverse side hereof or in any proposal
submitted herewith constitute the entire agreement and understanding of the parties with respect to this
sale and supersede all prior and contemporaneous agreements or understandings, inducements or
representations, expressed or implied, written or oral, between the parties with respect hereto. Any
term or provision of this Agreement may be amended, and any observance of any term of this
Agreement may be waived, only by a writing signed by the party to be bounds. The waiver by a party
of any breach shall not be deemed to constitute a waiver of any other breach. Should suit be brought
on this Agreement, the prevailing party shall be entitled to recover its reasonable attorneys’ fees and
other costs of suit including costs and attorneys’ fees incurred on appeal or in collection of any
judgment.
ii

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
1.0 Safety Guidelines
1.1 Warning Sign
!This sign points to special safety features on the machine.
Do not attempt to counteract the safety lockout mechanism. Doing so could
result in injury to yourself or the machine.
Ensure that the bowl is completely locked down before attempting to power on
machine.
1.3 Emergency Statement
1.2 Safety Precautions
1
!Operate unit as specified in this manual.
!Disconnect power before opening unit.
!Ensure that any air slots on the machine remain unobstructed.
!Careful attention to this instruction manual and the recommended safety
guidelines is essential for the safe operation of the GIGA-S.
!
Proper operator training is required for operation of the GIGA-S. Any
unauthorized mechanical and electrical change, as well as improper
operation, voids all warranty claims. All service issues need to be
reported to the manufacturer / supplier.

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
1.4 Safety Test
!
Examine and verify that the GIGA-S safety devices and operating
performance are in good working condition prior to use. The following safety
check of the locking mechanism is required:
Test:
1. Activate the main switch.
2. Insert the locking handle into the side slot.
3. Rotate handle 180° counterclockwise to
unlock the bowl.
4. Press Run/Stop button.
Proper
Response:
The lock indicator on the front panel should
glow red and the machine will not begin running
a program. A message will display on the
screen.
Malfunction: Machine begins running a program or lock
indicator shows that is ON.
Corrective
Measure:
Disconnect power supply cord and call service
technician before continuing use.
2
Locking Indicator

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
2.0 Product Description
2.1 General Description
3
The GIGA-S is a metallographic vibratory polishing unit used for final polishing of
specimens. The GIGA-S utilizes a piezoelectric (PZT) motor set to a specific
customizable frequency and voltage to slowly polish the surface of a placed
specimen. When used in conjunction with PACE polishing slurries, a sub-micron
finish can be achieved on all materials. The GIGA-S accepts both 9 and 12 inch
polishing bowls, which allows specimens with a large variety of shapes and sizes to
be polished with minimal operator attention. Pulse Mode is a new feature to the
GIGA line that reduces the risk of staining samples left in polishing slurries. This
mode also stops certain polishing slurries from conglomerating after a procedure is
completed.
Locking Handle
Hinged/Removable Lid
Interchangeable
Bowl
Front Template and
LCD Screen

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
2.2 Basic Size Dimensions
Shown below with a 9-inch bowl installed.
2.2 Features
• Three easily programmable buttons for quick access to common polishing
procedures
• Easy-lock bowl for quick cleaning and changing of polishing medium
• Two-piece bowl design for leak-free operation
• Interchangeable bowl provides ability to polish on a 9 or 12-inch surface
• New Pulse Mode feature for stain-free polishing if samples are left unattended
after procedure has ended
• Quick-release slots for removing adhesive-backed polishing pads
• Removable hinged lid for easy cleaning
4

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
2.3 Technical Specifications
5
Electrical Specifications: 110 / 220 Volts
(50 / 60 Hz)
Polishing Bowl Sizes 9inch, 12inch
Sample Holder Sizes: 1.00in (25mm), 1.25in
(30mm), 1.50in (40mm),
2.00in (50mm)
Motor Type: Piezoelectric
Weight: Approx. 150-lbs (68-kg)
Dimensions (W x H x D): Approx. 17in x 16in x 20in
(431mm x 406mm x
508mm)
Working Temperature: 32° - 100°F
(0 – 40°C)
Shipping Temperature: 32° - 130°F
(0 – 54°C)
Storage Temperature: 32° - 100°F
(0 – 40°C)
Maximum Sample Diameter: 2.00in (50mm)
Maximum Weight in Bowl 23lbs (10.5kg)

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
GIGA-S Vibratory Polisher
2.0 Unpacking, Shipping and Installation
2.1 Unpacking Unit is delivered in a box. Unpack and check for
completeness of parts.
Measures WxHxD: Approx. 27in x 22.5in x 24in
(685mm x 571mm x 609mm)
Weight: Approx. 165 lbs (75 kg)
When moving box, lift from the bottom.
It is recommended a minimum of two people assist
when moving an object exceeding 40 lbs.
2.2 Shipping The GIGA-S Vibratory Polisher is packaged in a custom
box with form-fitting foam. The foam and box may be
discarded after removal of the machine
When moving box, lift from bottom.
Team Lift Required
! Caution: Heavy equipment. Take care to avoid
bodily injury.
6
Installation continued on following page.