Daewoo DW-5010 User manual

Service Manual
Washing Machine
Model: DW-5010
DAEWOO ELECTRONICS CORP.
S/M No. : DW50100001
http : //svc.dwe.co.kr Aug. 2003
✔Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHING MACHINE
Contents
1. SPECIFICATIONS 44444444444444444444444444444444444444444444444444444444444444 2
2. CAUTIONS ON THE OPERATION 444444444444444444444444444444444444444444444444 3
3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS 4444444444444444 5
4. TROUBLE SHOOTING GUIDE 444444444444444444444444444444444444444444444444444 8
5. HOW TO DISASSEMBLE 444444444444444444444444444444444444444444444444444444 12
6. EXPLODED VIEWS444444444444444444444444444444444444444444444444444444444444 14
7. PART LIST44444444444444444444444444444444444444444444444444444444444444444444 17
8. WIRING DIAGRAM 444444444444444444444444444444444444444444444444444444444444 20

Power Source Suffix specifications
Non Pump Pump
AC 110V, 60Hz T TP
AC 120V, 60Hz A AP
AC 220V, 60Hz L LP
AC 120/240(127/220)V, 60Hz D, (S) DP
AC 220V, 50Hz N NP
AC 230~240V, 50Hz M MP
AC100V, 50/60Hz J -
1. SPECIFICATIONS
2
SPECIFICATIONS
NO. ITEM SPECIFICATIONS
1 POWER SOURCE VOLTAGE AC 127V
FREQUENCY 60Hz
2 POWER NON PUMP 400W
CONSUMPTION PUMP -
3 DEMENSION 440 X 802 X 941 (W X D X H)
4 CAPACITY WASH 5.0Kg
SPIN 4.0Kg
5 MACHINE NON PUMP NET : 22.5Kg, PACKED : 25.5Kg
WEIGHT PUMP NET : 23.5Kg, PACKED : 26.5Kg
6 WATER LEVEL HIGH : 49l, MEDIUM : 42l, LOW : 35l
7 OPERATING WATER PRESSURE 0.3 ~ 3.0kgf/cm2(3.0 ~ 30.0 N/cm2)
8 REVOLUTION WASH 300RPM
PER MINUTE SPIN 1,700RPM
9 WASHING TYPE Pulsator Type
10 SPIN TYPE Centrifugally Seperated Type
11 TIMER WASH Max. 15Min., Manual Operation
SPIN Max. 5Min., Manual Operation
12 PULSATOR 6 WINGS (ф300mm)
13 WATER SUPPLY MANUAL
Explanation table for suffixes of model names.
Model name Pump
DW-XXXX N P
Power source

2. CAUTIONS ON THE OPERATION
3
2-1. INSTALLATION
- Install the washer in the place easy of access to water, electrical power and drainage.
- Install the washer on a firm and flat floor.
- Be sure that the washing machine must be grounded with the external g rounding wire(option) or with the power cord
and electric outlet of the house.
- Avoid installing the machine where it can be exposed to rain or directray of the sun, that may cause trouble or
discoloration. In case the machine has to be installed in such a place, provide a shield top rotect machine from rain or
direct rays of the sun.
- In summer or other periods when there is a great difference between the water temperature and the air temperature,
drops of water may condense on the outs ide of the tub, and the floor might become wet from dripping; be careful o f
this.
- Please disconnect the power cord plug after washing.
2-2. GROUNDING
- Connect the grounding wire(option) to a water faucet if the pipe is made of metal.
- Make sure that the power cord is unplugged during ground work.
- Be sure to wind grounding wire on a metal pipe like Fig1.
(Do not connect the grounding wire end to a gas tube.)
- For maximum security, attach the grounding wire to a copper plate or grounding rod and bury it at least 20cm in the
ground like Fig2.
Fig. 1 Fig. 2

4
2-3. CAUTION ON USE
- Do not use water which contains rust.
- Never put your hands into the tub during wash and rinse process.
- This unit is made of poly-propylene, use water below 50.
- The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.
- Put the wet c lothes into the spindryer drum, being sure that they must be well balanced.
- Place the safety cover horizontally on the top.
- Ensure that the spindryer drum completely stops before reaching in to remove the laundry.
Putting in the clothes
Distribute the clothes in
the tub being sure that
nothin is protruding
out of the top.
Pocket Check
Check the pockets of the
laundry and remove
contents that shouldn’t
be washed before putting
the laundry into the tub.
* Soft Reverse Action is available with DW-5034 non pump model only.
Detergent Amount
If you use too much
detergent. There will be
an excessive amount of
suds and rinsing may be
insufficient: Lim it the
amount of detergent
you use.
Wash
Action
Normal
Reverse
Soft
Reverse
Move Stop
6.8" 4.5"
6.8"4.5"
Acting Time Of Pulsator

5
3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS
󱇧󱇧
TIMER WASH
- Function
The main switch(T1) remains ON during the washing time set by turning the timer knob.
At the same time, the internal switch(T2) provides Power to wash motor alternately at assigned intervals.
Circuit Diagram
AC(V) VIOLET
M
MAIN
T1
BLACK
BLUE
MOTOR
WASH
T2
T2
309 (MAX SET)
900''
(
300 SET
)
120
T1
Main

6
󱇧󱇧
TIMER SPIN
󱇧󱇧
SAFETY DEVICE FOR MOTORS
- Function
The Spin Timer is the switch providing power to the spin motor(Drain Pump motor) during the set spin dry time,
and is a spring-type time switch comes on upon turning and those contact point comes off after the set time.
In case excessive strain is placed on the motor due to excessive
electricity, over heating, or overloading so that the
temperature of motor reaches to about 130˚C the thermal
protector attached to the motor shuts off the motor automatically.
In the case the motor does not operate, until the temperature of
motor drops to about 85˚C. It takes about an hour.
󱇧󱇧
SAFETY DEVICE FOR SPIN DRYER
The spin dryer is an apparatus which eliminates the water from the laundry through centrifugal separation generated by
rapid revolution(approximately 1700rpm for frequency of 60Hz).
Accordingly, there are a door switch to cut off the power going into the spin motor when door spin o is opened and a
brake system to stop the rotating spin dryer.
Structure and Principle of Activation
Thermal
Protector MAIN
(Violet)
SUB
(Blue)
Common
(White)

7
Door Switch
When the door spin o is opened during spin drying the lever of the door switch which sites a top the door spin o falls off
the contact, and cuts off the power going into the spin motor.
Brake System
When the door spin is opened, the link brake and brake wire is loosened.
And then the brake band touches the drum coupling assembly and stops the spin dryer as it is pulled by the spring in
the brake fix plate assembly.
Brake Band Gap Control
The band brake works best when the gap between it and the drum coupling is about 2mm when the door spin is
closed. The spin dryer stops slowly if the gap is too large.
SPIN BELLOWS ASS'Y
The wrinkled rubber device below the spindryer is called
spin bellows assembly.
It has a waterseal and an oilless metal inside to prevent
leakage and so that spin dryer may work smoothly.
DOOR SPIN O
DOOR SWITCH
PANEL B
DOOR SWITCH
LEVER

8
TROUBLE SHOOTING
PROBLEM CHECK POINT
Is the Power properly
connected?
Is the Motor hot?
(In case there is
Thermal Protector)
Is the Wiring good?
(Refer to the Wiring
Diagram)
Is the contact of Wash
Timer good?
Is there a whirring
sound from the
Wash Motor when
turned on?
Is the Condenser
properly connected?
Motor does not start due to
opening the Condenser circuit.
Power has been cut off by the
Thermal Protector
Improper wiring.
Defective Wash Timer.
Defective Wash Motor .
CAUSE SOLUTION
Reconnect the Power
Cord.
Reconnect the
Condenser.
Power restored when
Motor cools
Reconnect the wiring.
Replace Wash Timer.
Replace Wash Motor.
NO
NO
NO
NO
NO
YES
Are the Pulsator and
Motor Pulley securely
assembled?
Defect of mechanical
assembly. Tighten the screws fixed on the Pulley.
YES
NO
Are there impurities
between the Pulsator
and Tub.
Revolution obstructed by
impurities. Remove impurities after disassembling pulsator.
NO
YES
Does the pulsator shaft
rotate propely when the
pulsator has been disas-
sembled?
Worn out the Serration
within the pulsator. Replace pulsator.
YES
Does the V-Belt slip? Worn out V-Belt. Replace V-Belt
NO
YES
YES
NO
Is the wash load
appropriate? Reload with proper wash
load.
NO
YES
YES
YES
YES
Pull out the power plug prior repair and make sure that the Washing machine has been properly grounded.
NOTES
Concerning Wash
PULSATOR
DOSE NOT
ROTATE.
PULSATOR
DOES NOT
ROTATE
SMOOTHLY.
Defective Case Shaft As. Replace Case Shaft As..
NO
4. TROUBLE SHOOTING GUIDE

9
TROUBLE SHOOTING
PROBLEM CHECK POINT
Is the wiring of
Condenser properly
connected?
Improper wiring.
CAUSE SOLUTION
Reconnect.
Defective Wash timer. Replace Wash Timer.
NO
NO
YES
Is the wiring of wash
timer properly
connected?
Improper wiring. Reconnect the Wash
Timer
NO
YES
PULSATOR
ROTATE ONLY
IN ONE
DIRECTION.
PROBLEM CHECK POINT CAUSE SOLUTION
Is the Condenser
properly
connected?
Motor does not start
due to opening the
Condenser circuit.
Reconnect.
NO
Is the Motor hot?
(In case there is
Thermal Protector)
Power has been cut off by
the Thermal Protector Power restored when Motor cools
YES
NO
Is the Wiring good? (Refer
to the Wiring Diagram)
Improper wiring. Reconnect the wiring.
NO
YES
Is there a whirring
sound form the Spin
Motor when turned ON?
NO
YES
THE SPIN
DRYER DOES
NOT ROTATE.
Are there strange noise
from Tub when the
Pulsator rotates?
Impurtities between
Pulsator and Tub. Remove impurities after disassembling Pulsator.
Pulsator improperly
assembled. Tighten the Pulsator fixing screw.
Something is in contact
with the Pulsator Pulley or
Motor Pulley or other
rotationg parts.
Adjust the parts so that
there are no impurities in
contact with rotating
parts.
YES
THERE IS
EXCESSIVE
NOISE
DURING
WASHING.
NO
Concerning Spin
YES
Is the contact of Spin
Timer good? Defective Spin Timer Replace the Spin Timer.
NO
Defective Spin Motor Replace the Spin Motor.

10
TROUBLE SHOOTING
PROBLEM CHECK POINT CAUSE SOLUTION
Is the wash load well
balanced? Spin Dryer does not bal-
anced due to wash load. Reload the clothes so they are well balanced.
NO
YES
Is The Spin Dryer itself
well Balanced? Spin Dryer unbalance Re-assemble Spin Dryer.
The Waterseal or the
Oilless metal in the Bellows
Assembly worn out.
Replace Bellows Assembly
NO
YES
Are clothes or the Safely
Cover stuck out of the
Spin Basket?
Tub is in contact with the
object stuck out. Reload the clothes and
press down the Safety
Cover into Spin Basket.
YES
NO
Is the assembly
between the Drum
Coupling Assembly and
Spin Motor or Spin
Dryer loose?
Improper structural
assembly Tighten the Bolt in Drum Coupling Assembly
YES
NO
THERE ARE
STRANGE
NOISE AND
SEVERE
VIBRATION
DURING
SPINNING.
Is the Bellows Assembly
properly assembled? Waterproofing not working due to defective assembly. Re-assemble Bellows Assembly.
NO
YES
THERE IS
LEAKAGE
DURING SPIN
D RYING. The waterseal or the oilless
metal in the Bellows
Assembly is worn out.
Replace Bellows Assembly.
PROBLEM CHECK POINT CAUSE SOLUTION
Are there impurities in
the Drain Strainer? Impurities are obstructing
drainage. Disassemble Pulsator
and take out impurities in
Drain strainer
YES
NO
Are there impurities in the
case valve or Inlet Joint.
Impurities are obstructing
drainage. Remove impurities or
replace Case Valve or
inlet joint.
Impurities are blocking the
Drain Hose. Remove impurities
YES
NO
DRAINAGE IS
NOT
SATISFACTORY .
Is the Drain Selector is
at the DRAIN position? Misoperation Turn Drain Selector to WASH/RINSE positon
YES
WATER KEEPS
DRAINING
DURING WASH
Concerning Drainage
There are impurities
between the Case Valve
and Valve Bellows.
Remove impurities.
Or replace Case Valve.
NO

11
5. HOW TO DISASSEMBLE
5-1. REPLACING WASH TIMER AND SPIN TIMER
5-1. REPLACING WASH TIMER AND SPIN TIMER
1. Remove 5 screws on panel. 2. Remove 4~5 screws on bracket panel.
3. Remove control lever. 4. Remove wash and spin timer.
1. Remove 2 screws on the cover B 2. Seperate link brake from the brake wire assembly.

12
3. Remove nut and bolt on spin basket shaft and
remove spin basket. 4. Remove a belt connecting motor pulley and pulsator pulley.
5. Remove 3 screws fixing the drain pump.
(pump model) 6. Remove cap screw(2EA) and 5 screws on flange of the tub. And lift up the tub assembly.
7. Remove 3 screws and wash motor. 8. Remove 3 screws and spin motor.

13
PARTS DIAGRAM
6. EXPLODED VIEWS
PANEL ASS’Y

14
PARTS DIAGRAM
TUB ASS’Y

15
PARTS DIAGRAM
BASE ASS’Y

16
PARTS DIAGRAM
NO. PART NAME PART CODE SPEC. Q'TY REMARKS
1 KNOB 3613403800 ABS 3.00
2 PANEL 3614280000 HIPS 1.00
3 SCREW TAPPING 7122401411 T2S TRS 4X14 MFZN 2.00
4 BRACKET PANEL 3610607500 HIPS 1.00 HB, S/TIMER
3610607510 HIPS 1.00 HB, LEVER
3610607520 HIPS 1.00 VO, S/TIMER
5 SCREW TAPPING 7122401411 T2S TRS 4X14 MFZN 3.00
6 TIMER WASH 3619910760 S-K60NT(MEXICO), SAN 1.00 S/TIMER
3619910770 S-K60NL, SAN 1.00 LEVER
7 LEVER CONTROL 3613701400 POM 2.00
8 SWITCH SELECTOR 3619045900 GSM-V1621A4 250V 16A 1.00 PUMP,S/TIMER
9 SWITCH SELECTOR 3619045700 GSM-V1623A4 2.00 LEVER
10 TIMER SPIN 3619910820 S-600FA(MEXICO) 1.00
11 SWITCH COVER 3619045400 GSM-V16183A4 250V 15A 1.00 OPTION
12 LINK VALVE 3617804700 PP, L2=718MM 1.00
7. PART LIST
PANEL ASS’Y
✔ Caution : In this Service Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
NO. PART NAME PART CODE SPEC. Q'TY REMARKS
1 COVER SAFETY 4506F61011 PE-LD 1.00
2 HOSE DRAIN O AS 3613224310 820MM,HANGER,NON CLAMP 1.00
3 HOSE DRAIN O AS 3613218800 LD-PE/EVA L=1600 PUMP 1.00
ACCESSORY ASS’Y

17
PARTS DIAGRAM
NO. PART NAME PART CODE SPEC. Q'TY REMARKS
1 SPECIAL SCREW 3616002901 SUS 304, 6X19.5(NON SILOCK) 1.00
2 PULSATOR AS 3619705000 PP 1.00
3 DRAIN STRAINER 3619606400 PP 1.00
4 FILTER OVERFLOW 3611903600 PP 1.00
5 RING BASKET 3614602000 PP 1.00
6 SCREW TAPPING 7122401211 T2S TRS 4X12 MFZN 4.00
7 BASKET SPIN AS 3619102510 DWM-600FA 1.00
8 BELLOWS AS 3616401010 5510PA, 3620DE 1.00
9 FIXTURE 3612004400 PP 1.00
10 SCREW TAPPING 7122401211 T2S TRS 4X12 MFZN 3.00
11 LINK BRAKE 3617804800 PP, L2=467MM 1.00 OPTION
12 SPRING COVER 3615108820 HSW3, 600FA 2.00
13 DOOR SPIN 36117AAE00 HIPS 1.00
14 SCREW TAPPING 7122401411 T2S TRS 4X14 MFZN 3.00
15 PLATE T 3614530000 PP 1.00
16 COVER I 4507K33021 PP 1.00
17 SCREW TAPPING 7122401611 T2S TRS 4X16 MFZN 5.00
18 CAP SCREW 3610909610 PP 2.00
19 BASE WATER SUPPLY 3610391600 PP 1.00
20 DOOR WASH 36117AAF00 HIPS 1.00
21 TUB 2618819600 PP 1.00
22 RROTECTOR F.B 3618303500 NBR 1.00 PUMP
23 CASE SHAFT AS 3611118500 AS, 4.0KG 1.00
24 GASKET 3612301400 NBR 1.00
25 SPECIAL NUT 3616007500 FRPP 1.00
26 PULLEY PULSATOR 3618405200 FRPP 1.00
27 NUT PULLEY 7392050611 6N-2-6 1.00
28 SPECIAL BOLT 3616008300 SM18C+SILOCK 1.00
29 CAP VALVE 3610909405 PP 1.00
30 SPRING VALVE 4505C06023 SWC WR 1.0D 1.00
31 VALVE ROD 3615406705 PP 1.00
32 BELLOWS 4509A06042 NR 1.00
33 CASE VALVE 3611119305 PP 1.00 NON PUMP
3611119400 PP 1.00 PUMP
34 INLET JOINT 3617505100 PP 1.00
TUB ASS’Y

18
PARTS DIAGRAM
NO. PART NAME PART CODE SPEC. Q'TY REMARKS
1 BOLT HEX(P) 7342602011 6B-2 6X20 POINTING MFZN 2.00
2 NUT HEX 7392600011 6N-2-6 MFZN 2.00
3 COUPLING DRUM 3619400300 AL 1.00
4 BOLT HEX 7341500811 6B-1 5X8 MFZN 3.00 OPTION
5 SPRING BRAKE LEVER 3615109000 SWC D1.0 ZN8-C 1.00 OPTION
6 PLATE BRAKE AS 3414517400 ASSY, 4.0KG 1.00 OPTION
7 ASSY BRAKE WIRE 3619201702 SUS WIRE+PE L260 1.00 OPTION
8 BELT V 3616500800 A36.6 1.00
9 NUT HEX 7392800011 M8X1.25 MFZN 1.00
10 SPECIAL WASHER 3616019100 PW-1-8.4 MFZN 1.00
11 PULLRY MOTOR AS 3618431600 PRESS(SGCC 1.2T,D24), 4.3MM 1.00
12 SPECIAL SCREW 3616017010 T2 TRS 4X35 MFZN PW 3.00
13 UNIT MOTOR WASH 3618946730 W1S35JD041, 127V/60HZ 1.00
14 CUSHION MOTOR 450M712020 NR 3.00
15 CUSHION SPOT 450M712010 PP 1.00
16 SCREW TAPPING 7122401611 T2S TRS 4X16 MFZN 3.00
17 MOTOR SPIN 3964720411 W1D25JE045 127V/60HZ 1.00
18 DAMPER 4509A14013 NBR, DW-3600 3.00
19 STOPPER UPPER 4509A14021 PP 3.00
20 SPRING CUSHION 4509A14031 SWC ZN8-C 3.00
21 STOPPER LOWER 3615200200 PP 3.00
22 C0VER BACK 3611400700 PP 1.00
23 SCREW TAPPING 7122401411 T2S TRS 4X14 MFZN 1.00
24 HOSE PUMP 3613220900 LDPE(PLASET PUMP) 1.00
25 UNIT DRAIN PUMP 3618952500 110V 60HZ 30EN011 #1806 1.00
26 UNIT CAPACITOR 3618943210 41.6/16ßfi, 200/250VAC, E 1.00
27 BASE 3610391500 PP 1.00
28 CORD POWER WAK42H762- A VCTFK 2X0.75 2.3M GY 1.00
29 HARNESS OUTER 3612756110 L2850, GN, RING-TERMINAL 1.00
30 LEG 3617702400 PP 4.00
BASE ASS’Y

19
WIRING DIAGRAM
8. WIRING DIAGRAM