Daewoo DW-5010 User manual

Service Manual
Washing Machine
Model: DW-5010
DAEWOO ELECTRONICS CORP.
S/M No. : DW50100001
http : //svc.dwe.co.kr Aug. 2003
✔Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

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AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHING MACHINE
Contents
1. SPECIFICATIONS 44444444444444444444444444444444444444444444444444444444444444 2
2. CAUTIONS ON THE OPERATION 444444444444444444444444444444444444444444444444 3
3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS 4444444444444444 5
4. TROUBLE SHOOTING GUIDE 444444444444444444444444444444444444444444444444444 8
5. HOW TO DISASSEMBLE 444444444444444444444444444444444444444444444444444444 12
6. EXPLODED VIEWS444444444444444444444444444444444444444444444444444444444444 14
7. PART LIST44444444444444444444444444444444444444444444444444444444444444444444 17
8. WIRING DIAGRAM 444444444444444444444444444444444444444444444444444444444444 20

Power Source Suffix specifications
Non Pump Pump
AC 110V, 60Hz T TP
AC 120V, 60Hz A AP
AC 220V, 60Hz L LP
AC 120/240(127/220)V, 60Hz D, (S) DP
AC 220V, 50Hz N NP
AC 230~240V, 50Hz M MP
AC100V, 50/60Hz J -
1. SPECIFICATIONS
2
SPECIFICATIONS
NO. ITEM SPECIFICATIONS
1 POWER SOURCE VOLTAGE AC 127V
FREQUENCY 60Hz
2 POWER NON PUMP 400W
CONSUMPTION PUMP -
3 DEMENSION 440 X 802 X 941 (W X D X H)
4 CAPACITY WASH 5.0Kg
SPIN 4.0Kg
5 MACHINE NON PUMP NET : 22.5Kg, PACKED : 25.5Kg
WEIGHT PUMP NET : 23.5Kg, PACKED : 26.5Kg
6 WATER LEVEL HIGH : 49l, MEDIUM : 42l, LOW : 35l
7 OPERATING WATER PRESSURE 0.3 ~ 3.0kgf/cm2(3.0 ~ 30.0 N/cm2)
8 REVOLUTION WASH 300RPM
PER MINUTE SPIN 1,700RPM
9 WASHING TYPE Pulsator Type
10 SPIN TYPE Centrifugally Seperated Type
11 TIMER WASH Max. 15Min., Manual Operation
SPIN Max. 5Min., Manual Operation
12 PULSATOR 6 WINGS (ф300mm)
13 WATER SUPPLY MANUAL
Explanation table for suffixes of model names.
Model name Pump
DW-XXXX N P
Power source

2. CAUTIONS ON THE OPERATION
3
2-1. INSTALLATION
- Install the washer in the place easy of access to water, electrical power and drainage.
- Install the washer on a firm and flat floor.
- Be sure that the washing machine must be grounded with the external g rounding wire(option) or with the power cord
and electric outlet of the house.
- Avoid installing the machine where it can be exposed to rain or directray of the sun, that may cause trouble or
discoloration. In case the machine has to be installed in such a place, provide a shield top rotect machine from rain or
direct rays of the sun.
- In summer or other periods when there is a great difference between the water temperature and the air temperature,
drops of water may condense on the outs ide of the tub, and the floor might become wet from dripping; be careful o f
this.
- Please disconnect the power cord plug after washing.
2-2. GROUNDING
- Connect the grounding wire(option) to a water faucet if the pipe is made of metal.
- Make sure that the power cord is unplugged during ground work.
- Be sure to wind grounding wire on a metal pipe like Fig1.
(Do not connect the grounding wire end to a gas tube.)
- For maximum security, attach the grounding wire to a copper plate or grounding rod and bury it at least 20cm in the
ground like Fig2.
Fig. 1 Fig. 2

4
2-3. CAUTION ON USE
- Do not use water which contains rust.
- Never put your hands into the tub during wash and rinse process.
- This unit is made of poly-propylene, use water below 50.
- The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.
- Put the wet c lothes into the spindryer drum, being sure that they must be well balanced.
- Place the safety cover horizontally on the top.
- Ensure that the spindryer drum completely stops before reaching in to remove the laundry.
Putting in the clothes
Distribute the clothes in
the tub being sure that
nothin is protruding
out of the top.
Pocket Check
Check the pockets of the
laundry and remove
contents that shouldn’t
be washed before putting
the laundry into the tub.
* Soft Reverse Action is available with DW-5034 non pump model only.
Detergent Amount
If you use too much
detergent. There will be
an excessive amount of
suds and rinsing may be
insufficient: Lim it the
amount of detergent
you use.
Wash
Action
Normal
Reverse
Soft
Reverse
Move Stop
6.8" 4.5"
6.8"4.5"
Acting Time Of Pulsator

5
3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS
󱇧󱇧
TIMER WASH
- Function
The main switch(T1) remains ON during the washing time set by turning the timer knob.
At the same time, the internal switch(T2) provides Power to wash motor alternately at assigned intervals.
Circuit Diagram
AC(V) VIOLET
M
MAIN
T1
BLACK
BLUE
MOTOR
WASH
T2
T2
309 (MAX SET)
900''
(
300 SET
)
120
T1
Main

6
󱇧󱇧
TIMER SPIN
󱇧󱇧
SAFETY DEVICE FOR MOTORS
- Function
The Spin Timer is the switch providing power to the spin motor(Drain Pump motor) during the set spin dry time,
and is a spring-type time switch comes on upon turning and those contact point comes off after the set time.
In case excessive strain is placed on the motor due to excessive
electricity, over heating, or overloading so that the
temperature of motor reaches to about 130˚C the thermal
protector attached to the motor shuts off the motor automatically.
In the case the motor does not operate, until the temperature of
motor drops to about 85˚C. It takes about an hour.
󱇧󱇧
SAFETY DEVICE FOR SPIN DRYER
The spin dryer is an apparatus which eliminates the water from the laundry through centrifugal separation generated by
rapid revolution(approximately 1700rpm for frequency of 60Hz).
Accordingly, there are a door switch to cut off the power going into the spin motor when door spin o is opened and a
brake system to stop the rotating spin dryer.
Structure and Principle of Activation
Thermal
Protector MAIN
(Violet)
SUB
(Blue)
Common
(White)

7
Door Switch
When the door spin o is opened during spin drying the lever of the door switch which sites a top the door spin o falls off
the contact, and cuts off the power going into the spin motor.
Brake System
When the door spin is opened, the link brake and brake wire is loosened.
And then the brake band touches the drum coupling assembly and stops the spin dryer as it is pulled by the spring in
the brake fix plate assembly.
Brake Band Gap Control
The band brake works best when the gap between it and the drum coupling is about 2mm when the door spin is
closed. The spin dryer stops slowly if the gap is too large.
SPIN BELLOWS ASS'Y
The wrinkled rubber device below the spindryer is called
spin bellows assembly.
It has a waterseal and an oilless metal inside to prevent
leakage and so that spin dryer may work smoothly.
DOOR SPIN O
DOOR SWITCH
PANEL B
DOOR SWITCH
LEVER

8
TROUBLE SHOOTING
PROBLEM CHECK POINT
Is the Power properly
connected?
Is the Motor hot?
(In case there is
Thermal Protector)
Is the Wiring good?
(Refer to the Wiring
Diagram)
Is the contact of Wash
Timer good?
Is there a whirring
sound from the
Wash Motor when
turned on?
Is the Condenser
properly connected?
Motor does not start due to
opening the Condenser circuit.
Power has been cut off by the
Thermal Protector
Improper wiring.
Defective Wash Timer.
Defective Wash Motor .
CAUSE SOLUTION
Reconnect the Power
Cord.
Reconnect the
Condenser.
Power restored when
Motor cools
Reconnect the wiring.
Replace Wash Timer.
Replace Wash Motor.
NO
NO
NO
NO
NO
YES
Are the Pulsator and
Motor Pulley securely
assembled?
Defect of mechanical
assembly. Tighten the screws fixed on the Pulley.
YES
NO
Are there impurities
between the Pulsator
and Tub.
Revolution obstructed by
impurities. Remove impurities after disassembling pulsator.
NO
YES
Does the pulsator shaft
rotate propely when the
pulsator has been disas-
sembled?
Worn out the Serration
within the pulsator. Replace pulsator.
YES
Does the V-Belt slip? Worn out V-Belt. Replace V-Belt
NO
YES
YES
NO
Is the wash load
appropriate? Reload with proper wash
load.
NO
YES
YES
YES
YES
Pull out the power plug prior repair and make sure that the Washing machine has been properly grounded.
NOTES
Concerning Wash
PULSATOR
DOSE NOT
ROTATE.
PULSATOR
DOES NOT
ROTATE
SMOOTHLY.
Defective Case Shaft As. Replace Case Shaft As..
NO
4. TROUBLE SHOOTING GUIDE

9
TROUBLE SHOOTING
PROBLEM CHECK POINT
Is the wiring of
Condenser properly
connected?
Improper wiring.
CAUSE SOLUTION
Reconnect.
Defective Wash timer. Replace Wash Timer.
NO
NO
YES
Is the wiring of wash
timer properly
connected?
Improper wiring. Reconnect the Wash
Timer
NO
YES
PULSATOR
ROTATE ONLY
IN ONE
DIRECTION.
PROBLEM CHECK POINT CAUSE SOLUTION
Is the Condenser
properly
connected?
Motor does not start
due to opening the
Condenser circuit.
Reconnect.
NO
Is the Motor hot?
(In case there is
Thermal Protector)
Power has been cut off by
the Thermal Protector Power restored when Motor cools
YES
NO
Is the Wiring good? (Refer
to the Wiring Diagram)
Improper wiring. Reconnect the wiring.
NO
YES
Is there a whirring
sound form the Spin
Motor when turned ON?
NO
YES
THE SPIN
DRYER DOES
NOT ROTATE.
Are there strange noise
from Tub when the
Pulsator rotates?
Impurtities between
Pulsator and Tub. Remove impurities after disassembling Pulsator.
Pulsator improperly
assembled. Tighten the Pulsator fixing screw.
Something is in contact
with the Pulsator Pulley or
Motor Pulley or other
rotationg parts.
Adjust the parts so that
there are no impurities in
contact with rotating
parts.
YES
THERE IS
EXCESSIVE
NOISE
DURING
WASHING.
NO
Concerning Spin
YES
Is the contact of Spin
Timer good? Defective Spin Timer Replace the Spin Timer.
NO
Defective Spin Motor Replace the Spin Motor.