DAHAO A88 User manual

Index
BECS-A88/C88 computerized embroidery machine owner’s manual I
Index
Chapter 1 General Descriptions................................................................................1
1-1 Warnings and Cautions................................................................................1
1-2 The difference between A88 and C88..........................................................3
1-3 Main Features...............................................................................................3
1-4 Technical Specifications..............................................................................8
Chapter 2 Operation Instruction.............................................................................10
2-1 Configuration and Direction of the Control Panel.....................................10
2-2 Instruction of Control Panel.......................................................................11
2-3 Instruction of the Main Screen...................................................................12
2-4 Notes on Menu State..................................................................................19
2-5 Flow Chart of Embroidery.........................................................................20
2-6 Normal Embroidery, Returning and Patching ...........................................30
2-7 Operation Bar and Turn Shaft Button........................................................31
2-8 Patching Switch..........................................................................................32
2-9 System's Working Statuses ........................................................................32
Chapter 3 Disk Management..................................................................................34
3-1 Disk Choosing............................................................................................34
3-2 Select One or Several Designs...................................................................37
3-3 Design Preview ..........................................................................................39
3-4 Design input ...............................................................................................40
3-5 Design Output ............................................................................................42

Index
II BECS-A88/C88computerizedembroiderymachineowner’smanual
3-6 Folder Operation ........................................................................................44
3-7 Formatting a Disk.......................................................................................44
3-8 Deleting Objects in Disk (Including Design Files and Folders)................45
3-9 Creating a New Folder in the Current Folder ............................................46
Chapter 4 Common Parameters and Color-changing Order..................................48
4-1 Normal Parameters.....................................................................................48
4.1.1 Setting “X&Y Scales”.......................................................................49
4.1.2 Setting of “Rotate”............................................................................51
4.1.3 Setting of “Direction”........................................................................51
4.1.4 “Prior Mode”.....................................................................................51
4.1.5 “Rep. Mode”......................................................................................51
4.1.6 “Rep. Prior”.......................................................................................52
4.1.7 “X&Y Reps”......................................................................................52
4.1.8 “X&Y Interval”.................................................................................52
4-2 Setting of Color-changing order ................................................................53
4.2.1 Color-changing Screen......................................................................53
4.2.2 Setting of the color-changing order...................................................54
4.2.3 Setting Needle Color.........................................................................56
4.2.4 Interchanging of Needle Colors ........................................................57
Chapter 5 Setting General Parameters ...................................................................58
5-1 Setting Procedure for General Parameters.................................................59
5-2 Introduction of Some Functions of General Parameters............................62

Index
BECS-A88/C88 computerized embroidery machine owner’s manual III
5.2.1 Cyclic Embroidery .........................................................................62
5.2.2 Store Manual Color-changing ........................................................63
5.2.3 Brake Adjustment (AMust for New Machine)..............................63
5.2.4 Forbidding Design Output..............................................................64
Chapter 6 Memory Design Management ...............................................................65
6-1 Memory Design Management Screen and Other Memory Design
Operation Screens.............................................................................................65
6-2 Selecting a Design for Embroidery............................................................68
6-3 Memory Design Preview ...........................................................................68
6-4 Sorting the designs.....................................................................................71
6-5 Copy the Memory Design..........................................................................72
6-6 Deleting the memory design......................................................................73
6-7 Setting Normal Parameters ........................................................................74
6-8 “Compile Paras Design” ............................................................................75
6-9 Edit Packed Design....................................................................................76
6-10 Programming Combined designs.............................................................79
6-11 Setting Patching Embroidery...................................................................79
6-12 Satin Width Adjustment...........................................................................82
6-13 Shift the Frame to Make a New Design...................................................83
6-14 “Make True Design Range”.....................................................................85
6-15 “Hi-Speed Design”...................................................................................85
6-16 Divide the Design.....................................................................................86

Index
IV BECS-A88/C88computerizedembroiderymachineowner’smanual
6-17 Combine Two Designs.............................................................................87
6-18 Clear all Memory Designs.......................................................................89
Chapter 7 Memory Design Edit .............................................................................90
7-1 Start Editing Design...................................................................................90
7-2 Pattern Edits Operation..............................................................................91
7.2.1 Summarize......................................................................................91
7.2.2 Document and View Operation......................................................92
7.2.3 Orient Needle .................................................................................92
7.2.4 Convert Needle Code .....................................................................93
7.2.5 Insert Needle...................................................................................93
7.2.6 Delete Needle.................................................................................94
7.2.7 Move Needle ..................................................................................94
Chapter 8 Letter Design .........................................................................................95
8-1 Enter “Create Letter Pattern” Function......................................................95
8-2 Enter Embroidery Letter Bunch and Basic Parameter...............................96
8-3 Adjust Letter Pattern..................................................................................97
8-4 Save Letter Pattern...................................................................................106
Chapter 9 Assistant Operation Functions.............................................................108
9-1 Move Frame to Design’s Start Point........................................................109
9-2 Saving the Start Point...............................................................................110
9-3 “Move Frame to Let Design Be Central” ................................................111
9-4 Show the Range of Embroidery Design ..................................................112

Index
BECS-A88/C88 computerized embroidery machine owner’s manual V
9-5 Move Frame along the Design Range......................................................112
9-6 Embroider along the Design Range.........................................................113
9-7 Embroider one Cross................................................................................114
9-8 Embroider One Line.................................................................................115
9-9 Embroider the Design’s Outline ..............................................................117
9-10 Set the Offset Point ................................................................................118
9-11 Let Needle Down ...................................................................................119
9-12 Clearing X and Y Displacements...........................................................121
9-13 Clear Overall Stitches ............................................................................121
9-14 Operation on AFC, Sequin and Coiling Devices...................................122
9-15 Positioning Idling...................................................................................122
9.15.1 “Float forward given stitches”......................................................123
9.15.2 “Float backward given stitches”...................................................123
9.15.3 “Float forward next color” ...........................................................124
9-16 Setting point B........................................................................................124
9.16.1 Setting Course ..............................................................................125
9.16.2 Notes.............................................................................................125
Chapter 10 Other Functions..................................................................................127
10-1 Show Some Embroidery Information....................................................127
10-2 Show Machine Statistics Information....................................................128
10-3 Setting Frame Protection when Power Off (Setting the Machine’s Zero
Point) ..............................................................................................................129

Index
VI BECS-A88/C88computerizedembroiderymachineowner’smanual
10-4 Frame Restoring after Power Off...........................................................130
10-5 Set the Frame Software Range...............................................................131
10-6 Chinese/English/Turkish/Spanish Conversion ......................................132
10-7 Machine Management Access ...............................................................134
10.7.1 Machine Administrator Relieve Lock..........................................136
10.7.2 The Machine Administrator Saves and Recovers Optimize
Parameter..................................................................................................137
10.7.3 Factory Customer Change the Password .....................................138
10.7.4 Factory Relieve the Password......................................................138
10.7.5 The Factory Saves and Recovers Optimize Parameter................138
10.7.6 The Initialization Parameter of Machine......................................138
10-8 Validation of factory ID.........................................................................140
10-9 The Software Information of the Machine ............................................141
10-10 The Adjustment of Machine ................................................................142
10-11 Date and Time......................................................................................142
10-12 The Adjustment of Touch Screen........................................................142
10-13 Touch Screen Adjustment....................................................................144
Chapter 11 Sequin Embroidery............................................................................146
11-1 Brief Introduction on Sequin Embroidery.............................................146
11-2 Operating Sequin Embroidery ...............................................................147
11.2.1 Direction of Sequin Parameters.....................................................147
11.2.2 Steps of Setting Sequin Parameters...............................................148

Index
BECS-A88/C88 computerized embroidery machine owner’s manual VII
11.2.3 Manual Operation of Sequin Embroidery .....................................148
11.2.4 Sequin Mending.............................................................................151
11-3 How to Act Sequin Embroidery.............................................................151
11-4 Notice.....................................................................................................151
Chapter 12 Directions on Coiling, Taping and Zigzag Embroidery....................152
12-1 Function Introductions...........................................................................152
12-2 Main Technical Details..........................................................................153
12-3 Parameters and parameter setting ..........................................................153
12-4 Relative Operations of Special Embroidery ..........................................158
12.4.1 Shift between Lock Stitch Head and Special Head.......................158
12.4.2 M Axis Operation of Taping Embroidery......................................162
12.4.3 Operations of Clamp Foot.............................................................163
12-5 On Debugging Special Embroidery.......................................................164
12-6 Steps on Special Embroidery.................................................................165
12-7 Mechanical Category and Driving Mode Choice of Special Embroidery
Machines.........................................................................................................165
12-8 Definition Charts of DIP Switches of E874 Boards..............................168
Appendix ⅠParameter Setting List ................................................170
Appendix ⅡDirections on USB operations....................................178
Appendix ⅢError Information........................................................179


Chapter 1 General Descriptions
BECS-A88/C88 computerized embroidery machine owner’s manual 1
Chapter 1 General Descriptions
Thanks for using the Computerized Embroidery Control System of DAHAO
Company. It is appreciated that you do read this manual carefully in order to
operate the machine correctly and effectively. Besides, you should keep this
manual for future use.
1-1 Warnings and Cautions
Notice
Danger
During the operation, do not try to open the machine box. The high
voltage contained in some parts can be deadliness. Rotating parts may
cause serious injury.
Forbidding Don't expose the machine to humidity gas, poisonous gas, water, and
dust.
Forbidding Don’t restore or operate in vibration, which may cause trouble to the
machine.
Notice Please abide all the warnings and safety requirements to save life.
Notice LCD belongs to fragile goods. Do not use hard materials to click on the
screen.
Notice Before plugging in, please make sure if the lamp of floppy disk driver is
on, don't move out the floppy disk.
Notice We will add appendix if necessary, if there is any difference between the
manual and appendix, subject to the appendix.
In Transportation
Notice Don't hold the cable when moving.
Notice Please abide all the warnings and safety requirements to save life.
Force Overloading may cause serious loss. Please load according to the
instruction on the box.
Installation

Chapter 1 General Descriptions
2 BECS-A88/C88computerizedembroiderymachineowner’smanual
Notice Don't jam the vent on the device. Don’t plug up the machine, or it may
set fire.
Notice Make sure the installation direction is correct.
Notice Don't expose the machine to humidity gas, poisonous gas, water, and
dust.
Cable Connection
Forbidding Don't test the insulation of the circuit loop.
Forbidding Never try to connect overloaded electronic device on the connector.
Notice Make sure the insulating of the cable is fine.
Notice Communication cable and power cable should be separated.
Notice
All the cables should be well fixed. Don’t put any strength on cables.
Make sure the turning point of cable is well protected. Add pipes to
increase insulating capability.
Notice Machine should be grounded. The resistance should be no larger than 10
Ω.
Operation direction
Danger Don't operating the machine when there is any damage on the surface.
Forbidding When machine is running, do not touch any running part.
Notice Make sure the configuration of power supply in normal. Use stabilized
voltage power supply when the voltage rebound is between -10%-10%.
Notice In case of warning, please check out the problem. Operation can only be
carried out again when problem is solved.
Notice The power supply has over-currency protection function. There is a
3-mins time lag before the function can be used again.
Maintenance
Warning
If you need to open the machine cover, cut out the power supply first.
Due to the capacitance after power off, operator must wait one minute till
he can open the machine cover.
Notice Circuit boards can be damaged by static. Non-professional technician

Chapter 1 General Descriptions
BECS-A88/C88 computerized embroidery machine owner’s manual 3
cannot disassemble circuit boards.
Notice If machine is inactive for a while, users must power on the machine
regularly (once in 2 or 3 days, more than an hour for each time).
Notice If machine is inactive for a long time, users should have the machine
checked before power on.
Rejection
Notice Rejection should obey the rules and regulations set by national industrial
electronic standards.
1-2 The difference between A88 and C88
The difference between A88 and C88 is that C88 have the function of Coiling,
Taping and Zigzag Embroidery and C88 have the validation of factory ID, but
A88 have not. Other operations or functions is same.
1-3 Main Features
1. User Friendly Touch Screen
Adoption of touch screen technology offers delightful operation and easy learning.
The beautiful screen display turns everyday work into joyful experiences.
2. Shutdown of LCD Display
Following measures were taken in order to extend the LCD life: LCD will turn off
automatically in case of no operation in 10 minutes (the time can be changed in
parameter setting). A touch of the screen or the task-shifting key will reboot the
LCD.
3. Super-Large Memory Capacity
The memory capacity reaches 16 million stitches, in which 400 designs can be
restored. Its super-large memory capacity can meet demands of different

Chapter 1 General Descriptions
4 BECS-A88/C88computerizedembroiderymachineowner’smanual
customers.
4. Maximum 1 Million Stitches for 1 Design
At present a single design in the system has the maximum of 100,000,000 stitches
and 250 times of automatic color changing.
5. Multi-Task Parallel and Free Shift among Tasks
During embroidering, actions like design input & output, preparation for the
following designs and modification of parameters can be carried out. Flexible
shift among tasks can be realized by using the task-shifting key.
6. Storage of Frequently Used Parameters and Color-Changing Order for Each
Design
Design will be saved along with its parameters, color-changing orders and needle
bar colors. System can memorize the operational details for each design. Users
can set parameters for a design during the embroidery process of the previous
design, which will help saving time and improving efficiency. More importantly,
it is one basis to realize network management.
7. Group Management of Parameters
Parameters can be divided into three groups: frequently modified parameters,
practical parameters for embroidery technicians and machine parameters for
machine manufacturers. The last two groups of parameters can be restored,
recovered and password-protected.
8. Input & Output Using USB
Except for DOS, FDR and ZSK format, customers can use USB disk for data

Chapter 1 General Descriptions
BECS-A88/C88 computerized embroidery machine owner’s manual 5
transfer. USB disk supports DIR operation, which is easy for design management.
For each directory, system supports operation on 400 designs or sub-directory.
There is no limitation between directory levels. Design designs like DSB and DST
and ZSK and FDR can be loaded.
9. Input of Several Design Files at One Time
Both floppy and USB disks support multi-design input under one directory.
10.Input design through network, color-changing order, etc.
Network connector is available, which help user input design, color-changing
order, patch sewing, etc.
11.Network Function
A surveillance LAN can be built by using the connectors and linked to the factory
LAN, which realizes network management, improve production efficiency and
reduce possible mistakes. It’s the best choice of embroidery equipment for
enterprises to take the modern enterprise management.
12.Patch Embroidery
This function can set a patch code after the color code or stop code, and when the
machine embroiders the patch code, it will halt and move frame out for patching.
After stick a patch, user would pull the operation bar to let the frame move back
and continue embroidering.
13.Break Adjusting
For various machines, this function can make the machines stop correctly, which
means that the main shaft stops at 100 degree.

Chapter 1 General Descriptions
6 BECS-A88/C88computerizedembroiderymachineowner’smanual
14.Starting Point Saving
This function can save and store the start embroidering point of each design,
instead of repeating moving frame manually to find the design origin when
selecting the same design.
15.Mechanical Maintaining and Testing
This function is to easily judge the malfunctions when maintaining and testing,
which consists of computer testing, encoder testing, main shaft speed testing,
machine parts testing and the main shaft stopping at any position, etc.
16.Multi-Language Support
Currently, the system supports language shift among Chinese, English, Spanish
and Turkish.
17.Design Output
Design can be output and saved into floppy disk or USB disk. Adoption of
TAJIMA’s binary system enjoys the advantage of data transmitting through the
World Wide Web (other formats may not be transmitted directly).
18.Repetition Embroidery
The machine can increase embroidery productivity by repetition embroidery,
which can also be used with cyclic embroidery.
19.Cyclic Embroidery
The machine also can increase embroidery productivity by using cyclic
embroidery function, by which the machine automatically returns to the origin
point and starts the same embroidery design again when finishing the design one

Chapter 1 General Descriptions
BECS-A88/C88 computerized embroidery machine owner’s manual 7
time.
20.Design Compiling
(1) Compiling the Data of Selected Design to Generate New Design
Users can compile any design according to zoom ratio, rotate angle, normal
repetition or partial repetition to generate a new design and save it in the memory
card. The newly generated design can be used for embroidering, output or other
operations.
(2) Compiling the Combined Design
System can compile the pre-set combined design to generate a new one and save
it to the memory card. The newly generated design can be used for embroidering,
output or other operations.
21.Letter Design
There are altogether 28 letter-bases. Users can make groups and change the letter
order according to different tasks. This operation is simple and easy managing.
22.Design Editing
By using this function, users may insert, modify or delete certain stitch at the
selected point. New designs can be created by this function too.
23.Speed Adjusting
The highest speed for embroidering can be set. During the process of
embroidering, speed changes automatically as long as the needle interval changes.
24.Thread Trimming
Thread trimming can be manually controlled. Trimming acts automatically at the

Chapter 1 General Descriptions
8 BECS-A88/C88computerizedembroiderymachineowner’smanual
end of embroidery process or color changing.
25.Thread Break Detect
In case of thread break or running out of bottom thread, machine stops and
warning lights start to blink.
26.Color Changing
At the color changing point, user can either act color changing manually or let the
system do according to the preset order automatically.
27.Special Embroidery
BECS-C88 computerized embroidery adds special embroidery functions (coiling,
taping and Zigzag embroidery) on the basis of BECS-A88 system.
28. Setting up B point (Selected)
This function is specially designed for easy threading when thread breaks appear
on giant frame. See 9.16 for details.
29. Function of validation of factory ID(A88 system have not this function)
This function is used in validating if factory ID of control system and display
system is corresponding. If not, the main screen will have error information.
1-4 Technical Specifications
1. Maximum design saving quantity: 400 designs
2. Memory capability: 16 million stitches
3. Screen resolution: 640*480
4. Network transfer speed: 10Mbps
5. Data transfer mode supported: floppy disk, USB disk and network

Chapter 1 General Descriptions
BECS-A88/C88 computerized embroidery machine owner’s manual 9
6. Stepping Precision: minimum stepping precision is 0.1mm
7. Stitch range:0.1mm-12.7mm

Chapter 2 Operation Instruction
10 BECS-A88/C88computerizedembroiderymachineowner’smanual
Chapter 2 Operation Instruction
2-1 Configuration and Direction of the Control Panel
Configuration of the Control Panel
Touch Screen
A88 and C88 adopts high-luminance LCD display and touch screen man-machine
interaction.
Operational Buttons
Common actions can be realized by using operational buttons on the control panel.
Those actions include: frame moving speed shifting, frame moving, and manual
color changing. Users can also shift among tasks.
Network Interface
C88 has two key functions: network supervision and design data transfer.
Network interface is used for network communications.
Main USB Interface

Chapter 2 Operation Instruction
BECS-A88/C88 computerized embroidery machine owner’s manual 11
USB disk can be plugged in for data input/output.
Direction of the Control Panel
In order to extend the life of the control panel, please do not lay too much
pressure on the screen during operation. Try to avoid using hard or shape tools to
touch the panel.
Direction in Using the Floppy Disk
Make sure the plug-in direction is correct. Try to avoid using force with incorrect
plug-in direction, or it may destroy the floppy driver and disk.
Direction in Using the USB Disk
Please pay close attention to electrostatic phenomenon. Don’t forget to discharge
before plugging in/out the USB disk.
USB disk features plug-in direction. Users should avoid plugging out during
writing or loading data, because it may result in loss of data. We highly
recommend users to check the data integrality in case of data missing.
Note: During the process of USB format, sudden loss of electricity or plugging
out the disk may break down the USB.
Direction of Network Connection
Preset the network parameters before the connecting. Otherwise other machines in
the network maybe can’t communicate.
2-2 Instruction of Control Panel
Operation can become much easier by using shortcut keys and the touch screen on
the panel.

Chapter 2 Operation Instruction
12 BECS-A88/C88computerizedembroiderymachineowner’smanual
Number Name Description
Task Shift If the user opens several screens, he can shift among the
screens by this key.
Low Needle
Position
Color-changing
Press this key, and the current needle position will move
towards the low needle position till the first needle position.
High Needle
Position
Color-changing
Press this key, and the current needle position will move
towards the high needle position till the highest needle
position.
Manual Frame
Moving In operation the direction of frame moving is the same as the
direction key. The combination of directions is supported.
Speed Shift of
Manual
Frame-moving
Press this key to switch the frame-moving speed between
(high speed) and (low speed).
2-3 Instruction of the Main Screen
Note: in the following charts, the icons with are touch keys; those without
indicate the machine status.
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1
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